CN103564071A - Production equipment for small-grain tea - Google Patents
Production equipment for small-grain tea Download PDFInfo
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- CN103564071A CN103564071A CN201310376299.6A CN201310376299A CN103564071A CN 103564071 A CN103564071 A CN 103564071A CN 201310376299 A CN201310376299 A CN 201310376299A CN 103564071 A CN103564071 A CN 103564071A
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Abstract
The invention relates to production equipment for producing small-grain tea by using a novel mechanical structure. The production equipment mainly finishes mechanical work in a process of blanking, steaming tea, paving materials, pressing and molding before the small-grain tea is formed and belongs to the field of tea production equipment. The invention particularly relates to the production equipment for the small-grain tea. According to the production equipment for the small-grain tea, a motor serves as a working power source and the working process of blanking, steaming the tea and entering a material paving device is finished by a circular tea steaming platform; finally, a semi-finished product of the small-grain tea is prepared by pressing and molding, and de-molding; the full-automatic mechanization is realized, the working efficiency is improved, the working labor force is saved and the working cost is reduced.
Description
Technical field
The present invention relates to a kind of granule tea production equipment, particularly adopt the granule tea production equipment of novel mechanical structure, mainly to carrying out the mechanization work of blanking, steaming tea, stone and compressing this process before the moulding of granule tea, belong to Tea manufacture apparatus field, particularly the manufacturing equipment of granule tea.
Background technology
The general employing of China's granule tea product mode of production manually steamed tea at present, artificial mold filling, and the semi-automatic production model of press-molding, and each compacting negligible amounts, production efficiency is low, and manual working intensity is large, and safety coefficient is low.The disclosed granule machine for making bowl-shaped compressed mass of tea leaves of patent No. application number 201210548167.2 discloses driven by motor machine shaft rotation for a kind of granule machine for making bowl-shaped compressed mass of tea leaves, in main shaft rotary course, upperpush rod cam and lower cam are motionless, master and upper dish rotate with main shaft, and roller is connected with depression bar, and the motion of roller on cam changes position depression bar in the vertical direction, in change procedure, complete the compacting of tealeaves with separated, before tealeaves compacting, tealeaves passes into steamed tea, and then compacting, ejects after completing.Granule tea machine is in producing granule tea process, complete blanking, steaming tea, compacting, the dial-out Four processes of tealeaves, obtain fine granularity compacting Pu'er tea, although this patent application has completed automated production pattern, but the recovery on stability and degree of control and to clout, have weak point, be not enough to meet the requirement to efficient and meticulous industrial tea making process.
Summary of the invention
The present invention is for solving the problem of above-mentioned prior art, can reach the equipment that automatic integratedization of mechanization produced granule tea of realizing.
The present invention is achieved in that granule tea production equipment is by blanking device (1), steam tea device (3), laying device (4), surplus material recovery device (5), hydraulic forming device (6), support plate (2) and support form granule tea production equipment, described blanking device (1) is placed in the top of equipment, support is placed in device bottom, hydraulic forming device (6) is placed in support one side, support plate (2) is fixedly satisfied with on support, one side of support plate (2) is fixedly connected with hydraulic forming device (6), steam tea device (3) and be placed in blanking device (1) below, blanking device (1) connects steaming tea device (3) and carries out blanking, laying device (4) is placed in and steams tea device (3) below, laying device (4) is all placed on support plate (2) with steaming tea device (3), tea material process blanking device (1) is to blanking, tea material enters and steams tea device (3), tea material water content after steaming tea improves, be convenient to compacting, tea material enters laying device (4) from steaming tea device (3), tea material passes through laying device (4) stone to hydraulic forming device (6), tea material completes compacting in hydraulic forming device (6), surplus material recovery device (5) is placed in support plate (2) below, surplus material recovery device (5) is over against the below that is arranged on laying device (4), tea material in stone process is carried out to clout recovery.
Described blanking device (1) is by rotating charging basket (11), Quantitative dosing pipe (12), blanking entrance (13), turning cylinder (14), pusher roller (15), fixed mount (16), rotary electric machine (17) and decelerator (18) form, on described decelerator (18) connection of rotating motor (17), decelerator (18) on one end connection of rotating motor (17) of turning cylinder (14), the other end is fixedly connected with and rotates charging basket (11), under the drive of rotary electric machine (17), turning cylinder (14) drives and rotates charging basket (11) rotation, blanking entrance (13) is placed in the cylinder end of rotating charging basket (11), blanking entrance (13) is connected with Quantitative dosing pipe (12), pusher roller (15) is fixed on fixed mount (16), pusher roller (15) extends to and rotates in charging basket (11), and be close to the bottom of rotating charging basket (11).
Described steaming tea device (3) steams tea platform (310) by circle, material barrel (311), charging aperture (316), steam tea mouth (315), feed opening (317), servomotor (318) and electric motor stand (319) form, wherein, have at least three material barrels (311) to be placed in circular steaming on tea platform (310), material barrel (311) is interconnected to constitute hub-and-spoke configuration (312), charging aperture (316) is connected in blanking device (1), charging aperture (316) is placed in the below of blanking device (1), corresponding attachment barrel (311) carries out feed, steam the corresponding corresponding material barrel (311) of tea mouth (315) and steam tea work, the corresponding laying device (4) that connects in feed opening (317) below, electric motor stand (319) is placed in circular tea platform (310) top of steaming, servomotor (318) is placed on electric motor stand (319), servomotor (318) provides dynamic Control hub-and-spoke configuration (312) to drive material barrel (311) to steam tea platform (310) top in circle and rotates.
Described steaming tea device (3) also comprises thing cylinder plate (313), steam electromagnetic valve (314), electromagnet (320), steam pipe (323), condensate pipe (324), plate oil cylinder (321) and cylinder bracket (322), steam pipe (323) is placed in and steams tea mouth (315) below, steam electromagnetic valve (314) connects steam pipe (323) as the switch of steam input, condensate pipe (324) provides the recovery to condensed water below being placed in and steaming tea mouth (315), cylinder bracket (322) is placed in circular side of steaming tea platform (310), plate oil cylinder (321) is placed in cylinder bracket (322) top, plate oil cylinder (321) is located at the top of feed opening (317), thing cylinder plate (313) is installed in the bottom of each material barrel (311), electromagnet (320) is installed on the leading portion of plate oil cylinder (321), plate oil cylinder (321) provides power telescoping electromagnetic iron (320), material barrel (311) rotates to feed opening (317) top, plate oil cylinder (321) promotes electromagnet (320) and contacts with thing cylinder plate (313), after electromagnet (320) energising, there is magnetic, electromagnet (320) holds thing cylinder plate (313), plate oil cylinder (321) is regained, pull out thing cylinder plate (313), tealeaves in material barrel (311) drops in laying device (4), plate oil cylinder (321) promotes thing cylinder plate (313) return again, electromagnet (320) power-off, magnetic force disappearance plate oil cylinder (321) band motor magnet (320) is regained, complete the blanking of steaming after tea.
Described laying device (4) is by promoting oil cylinder (41), gear (42), tooth bar (43), material toggling roller (44), material toggling box (45), guide post (46), stone frame (47) and oil cylinder axle (48) form, wherein, guide post (46) is at least two, a guide post (46) is fixedly connected on material toggling box (45) through stone frame (46), another guide post (46) is fixedly connected with material toggling box (45) through stone frame (46) one end, the other end is fixedly connected with and promotes oil cylinder (41), material toggling roller (44) has two at least, material toggling roller (44) is horizontally placed in material toggling box (45), it is fixing with gear (42) that one end of material toggling roller (44) extends to material toggling box (45) outside, gear (42) top is provided with the tooth bar (43) with respect to tooth position, tooth bar (43) is fixedly mounted in stone frame (46), promote oil cylinder (41) power is provided, promote oil cylinder (41) moves by oil cylinder axle (48) box of push-and-pull material toggling back and forth (45) under hydraulic action, guide post (46) assurance material toggling box is done rectilinear motion reposefully, on tooth bar (43) fixer hydraulic forming device (6), material toggling box (45) promote oil cylinder (41) thus effect under back and forth seesaw to drive and pull out material roller (44) and follow motion together, under the resistance of tooth bar (43), gear (42) is forced to rotate, drive material toggling roller (44) rotary rolling in material toggling box (45), complete the work of material toggling stone.
The movement locus of described material toggling box (45) is that one end puts in steaming tea device (3) below, reception is by steaming the steamed tea material of tea device (3), in this one end, complete the supply that connects material, the other end of the movement locus of material toggling box (45) puts in hydraulic forming device (6) middle part, tea material material toggling is to be pressed to the middle filling of hydraulic forming device (6), simultaneously, when material toggling box (45) puts in hydraulic forming device (6) middle part, the front end of material toggling box (45) completes hydraulic forming device (6) Tuo tea of compacting and releases from hydraulic forming device (6), completes the demoulding of tea product.
Described hydraulic forming device (6) is by support (60), column (61), oil pump, cope match-plate pattern (62), upper tringle (63), middle mould (64), middle template (641), lower tringle (65), lower bolster (66), master cylinder (67), end cylinder (68) and oil cylinder (69) form, and wherein, support (60) is placed in bottommost, and four columns (61) are placed in support (60), run through support hydraulic pressure shaped device (6), cope match-plate pattern (62), middle template, lower bolster (66) keeps flat from top to bottom successively peace and is fixed between column (61), upper tringle (63) is placed in the middle of cope match-plate pattern (62), lower tringle (65) is placed between lower bolster (66), middle mould (64) is fixed in middle template (641), master cylinder (67) is placed in tringle (63) top, tringle (63) in master cylinder (67) connection, end cylinder (68) is placed in lower bolster (66) below, end cylinder (68) connects lower bolster (66), it is other that oil cylinder (69) is placed in support (60), oil pump provides power, and tringle (63) in master cylinder (67) drive is moved up and down in cope match-plate pattern (62), end cylinder (68) drives lower tringle (65) to move up and down in lower bolster (66).
The mounting means of described cope match-plate pattern (62), middle template (641) and lower bolster (66) is removable installation.
Surplus material recovery device (5) is by clout plate (51), pull oil cylinder (52), clout box (53) and clout support plate (54) form, wherein, clout support plate (54) is installed on support plate (2) top, clout plate (51) is located on clout support plate (54), clout plate (51) be placed in laying device (4) under, clout box (53) is placed in the below of clout plate (51), pull oil cylinder (52) is connected in a side of clout plate (51), pull oil cylinder (52) provides power to reel clout plate (51), clout in laying device (4) is collected in clout box (53).
operation principle is:by blanking device (1), steaming tea device (3), laying device (4), surplus material recovery device (5), hydraulic forming device (6), support plate (2) and support, form granule tea production equipment.Wherein blanking device (1) forms by rotating charging basket (11), Quantitative dosing pipe (12), blanking entrance (13), turning cylinder (14), pusher roller (15), fixed mount (16), rotary electric machine (17) and decelerator (18).One end connecting power device (2) of turning cylinder (14), one end is connected in rotates charging basket (11), under the drive of power set (2), drive and rotate charging basket (11) rotation, blanking entrance (13) is placed in the cylinder end of rotating charging basket (11), blanking entrance (13) is connected with Quantitative dosing pipe (12), pusher roller (15) is fixed on fixed mount (16), pusher roller (15) extends to and rotates in charging basket (11), and be close to the bottom of rotating charging basket (11), pusher roller (15) and the bottom interval 10mm that rotates charging basket (11).Tea material is poured into and rotated in charging basket (11), start after power supply, rotary electric machine (17) reaches target velocity by decelerator (18) effect and rotates, turning cylinder (14) drives and rotates charging basket (11) rotation, rotate charging basket (11) and form relative motion with fixing pusher roller (15), pusher roller (15) is pushed into blanking entrance (13) by tea material and enters in Quantitative dosing pipe (12), rotate the every rotation of charging basket (11) and once complete a blanking operation, by tea material from blanking device (1) blanking to steaming tea device (3).
Steaming tea device (3) is configured to by circle steaming tea platform (310), material barrel (311), charging aperture (316), steaming tea mouth (315), feed opening (317), servomotor (318) and motor (21), wherein, have at least three material barrels (311) to be placed in circular steaming tea platform (310) upper, and three material barrels (311) are interconnected to constitute hub-and-spoke configuration (312).Charging aperture (316) is connected in blanking device (1), charging aperture (316) is placed in the below of blanking device (1), concrete, the corresponding charging aperture (316) steaming in tea device (3) that connects of Quantitative dosing pipe (12) in blanking device (1), completes the feed to material barrel (311).Steam the corresponding corresponding material barrel (311) of tea mouth (315) and steam tea work, object is to increase the moisture of tealeaves in tea material, improves the moisture of tealeaves, is conducive to pressing the tea time to avoid crushing tealeaves.Feed opening (317) below corresponding laying device (4), material skids off from material barrel (311) by feed opening (317), enter in the material toggling box (45) in laying device (4), electric motor stand (319) is placed in circular tea platform (310) top of steaming, servomotor (318) is placed on electric motor stand (319), (318 control star structure rotation to servomotor, and each rotating range is at 20 °-50 °.After tea material reaches quantitatively in Quantitative dosing pipe (12), the charging aperture (316) steaming on tea platform (310) in circle locates to enter into the circular material barrel (311) steaming on tea platform (310), hub-and-spoke configuration (312) rotates, barrel (311) turns to steaming tea mouth (315) and locates to steam tea, after steaming tea completes, barrel (311) turns to feed opening (317) and locates, and tea material drops down onto in laying device (4).
Further, described steaming tea device (3) also comprises thing cylinder plate (313), steam electromagnetic valve (314), electromagnet (320), steam pipe (323), condensate pipe (324), plate oil cylinder (321) and cylinder bracket (322), cylinder bracket (322) is placed in circular side of steaming tea platform (310), plate oil cylinder (321) is placed in cylinder bracket (322) top, thing cylinder plate (313) is installed in the bottom of each material barrel (311)
Electromagnet (320) is installed on the leading portion of plate oil cylinder (321), plate oil cylinder (321) provides power telescoping electromagnetic iron (320), material barrel (311) rotates to feed opening (317) top, plate oil cylinder (321) promotes electromagnet (320) and contacts with thing cylinder plate (313), after electromagnet (320) energising, there is magnetic, electromagnet (320) holds thing cylinder plate (313), plate oil cylinder (321) is regained, pull out thing cylinder plate (313), tealeaves in material barrel (311) drops in laying device (4), plate oil cylinder (321) promotes thing cylinder plate (313) return again, electromagnet (320) power-off, magnetic force disappearance plate oil cylinder (321) band motor magnet (320) is regained, complete the blanking of steaming after tea.Steam pipe (323) is placed in and steams tea mouth (315) below, steam electromagnetic valve (314) connects steam pipe (323) as the switch of steam input, material barrel (311) turns to while steaming tea mouth (315), steam electromagnetic valve (314) is opened steam the tea material in material barrel (311) is steamed to tea processing, after steaming tea completes, steam electromagnetic valve (314) is closed, the circular tea platform (310) that steams of steam rotates, tea material turns to feed opening (317) and locates in material barrel (311), thing cylinder plate (313) pulls open, tea material drops down onto in laying device (4) from material barrel (311), condensate pipe (324) provides the recovery to condensed water below being placed in and steaming tea mouth (315).Use plate oil cylinder (321) to control the mode that thing cylinder plate (313) steams tea, make to steam tea flow process and be convenient to control and management, reach efficient workmanship efficiency.So far, complete and steam tea step, tea material enters in laying device (4).
Laying device (4) forms by promoting oil cylinder (41), gear (42), tooth bar (43), material toggling roller (44), material toggling box (45), guide post (46) and stone frame (46), wherein, guide post (46) is at least two, one guide post (46) and is fixedly connected on material toggling box (45) through stone frame (46), for controlling the course bearing that material toggling box (45) seesaws, guarantees for straight line; Another root guide post (46) is through stone frame (46), and one end of this guide post (46) is fixedly connected with material toggling box (45), and the other end is fixedly connected with and promotes oil cylinder (41).Promote oil cylinder (41) and pass through hydraulic action push-and-pull guide post (46) back and forth, guide post (46) thus promote material toggling box (45), material toggling roller (44) has two at least, material toggling roller (44) is placed in material toggling box (45), it is fixing with gear (42) that one end of material toggling roller (44) extends to material toggling box (45) outside, gear (42) top is provided with the tooth bar (43) of relative tooth position, tooth bar (43) is fixedly mounted in stone frame (46), material toggling box (45) promote oil cylinder (41) thus effect under the band carry-over bar (43) that back and forth seesaws seesaw, tooth bar (43) driven gear (42) rotates, gear (42) drives material toggling roller (44) rotary rolling in material toggling box (45).Tea material enters after material toggling box (45), in reciprocal motion, at reciprocal 2-5 time of material toggling roller (44), after reciprocal material toggling, reaches the uniform effect of stone before and after it, and after material toggling completes, tea material is allocated in hydraulic forming device (6).
One end of described material toggling box (45) movement locus puts in steams tea device (3) below, reception enters in material toggling box (45) by steaming the steamed tea material of tea device (3), the other end puts in the middle template (641) at hydraulic forming device (6) middle part, by tea material material toggling to be pressed in template (641) in hydraulic forming device (6), so laying device (4), when completing stone, has also completed the work in place of tea material to be pressed.
Hydraulic forming device (6) by oil pump, cope match-plate pattern (62), upper tringle (63), in mould (64), middle template (641), lower tringle (65), lower bolster (66), master cylinder (67), end cylinder (68), oil cylinder (69), oil circuit, support (60), column (61) form.Wherein, support (60) is placed in bottommost, four columns (61) are placed in support (60), run through support hydraulic pressure shaped device (6), cope match-plate pattern (62), middle template (641), lower bolster (66) keeps flat from top to bottom successively peace and is fixed between column (61), upper tringle (63) is placed in the middle of cope match-plate pattern (62), lower tringle (65) is placed between lower bolster (66), middle mould (64) is fixed in middle template, master cylinder (67) is placed in tringle (63) top, end cylinder (68) is placed in lower bolster (66) below, it is other that oil cylinder (69) is placed in support (60), oil pump provides power, hydraulic oil provides thrust, oil pump drives hydraulic oil to flow along oil circuit, promoting master cylinder (67) vertically moves downward according to the stroke of setting, tringle (63) in master cylinder (67) drive is moved up and down in cope match-plate pattern (62), after material in middle mould (64) is compressing, along the column vertical direction correcting action that makes progress, oil pump drives hydraulic oil to flow along another oil circuit more simultaneously, promoting end cylinder (68) vertically moves upward, end cylinder (68) drives lower tringle (65) to move up and down in lower bolster (66), mould (64) during product is released, the product that will complete again compacting when the material toggling box (45) in laying device (4) moves in middle template (641) is released, and completes compacting, the knockout course of product.
Surplus material recovery device (5) is by clout plate (51), pull oil cylinder (52), clout box (53) and clout support plate (54) form, wherein, clout support plate (54) is installed on support plate (2) top, clout plate (51) is located on clout support plate (54), clout plate (51) be placed in laying device (4) under, clout box (53) is placed in the below of clout plate (51), pull oil cylinder (52) is connected in a side of clout plate (51), pull oil cylinder (52) provides power to reel clout plate (51), clout in laying device (4) is collected in clout box (53).For the accuracy that guarantees that volume weighs, need to guarantee that before each compacting, material fills up middle mould (64) die cavity, when this just need to work, in stone box, always has unnecessary material, therefore be that each discharge quantity is greater than compacting materials amount, inlet amount 140g, compacting consumption 120g, and paving cartridge volume is limited, reach a certain amount of after, when unnecessary material is long, stay stone box and fill up stone box and spill, can coolingly affect molding effect simultaneously, this just carries out a clout eliminating after just need to suppressing certain number of times.
So far, tea material is from being fed to steaming tea, and to compressing, clout reclaims, and full machine automatization completes, and has realized de-artificial object of producing, and has improved production efficiency and quality.
The present invention adopts the motor power source of working, by circle, steam the course of work that tea platform completes blanking, steams tea and enter laying device, finally compressing again, the demoulding is processed, make granule tea and partly complete product, realize full automatic mechanical, improved operating efficiency, saved work labour and job costs.
Accompanying drawing explanation
Fig. 1 is the stereogram of granule tea production equipment;
Fig. 2 is the stereogram of blanking device (1);
Fig. 3 is the top view of blanking device (1);
Fig. 4 is for steaming the stereogram of tea device (3);
Fig. 5 be laying device (4) stereogram and with the location diagram of surplus material recovery device (5)
Fig. 6 is the schematic diagram of surplus material recovery device (5);
Fig. 7 is hydraulic forming device (6) stereogram,
Wherein: 1-blanking device, 2-support plate, 3-steaming tea device, 4-laying device, 5-surplus material recovery device, 6-hydraulic forming device;
11-rotation charging basket, 12-Quantitative dosing pipe, 13-blanking entrance, 14-turning cylinder, 15-pusher roller, 16-fixed mount; 17-rotary electric machine, 18-decelerator;
310-circular tea platform, 311-material barrel, 312-hub-and-spoke configuration, the 313-thing cylinder plate of steaming, 314-steam electromagnetic valve, 315-steaming tea mouth, 316-charging aperture, 317-feed opening, 318-servomotor, 319-electric motor stand, 320-electromagnet, 321-steam oil cylinder, 322-cylinder bracket, 323-steam pipe, 324-condensate pipe;
41-promotion oil cylinder, 42-gear, 43-tooth bar, 44-material toggling roller, 45-material toggling box, 46-guide post, 47-stone frame, 48-oil cylinder axle;
51-clout plate, 52-pull oil cylinder, 53-clout box, 54-clout support plate;
60-support, 61-column, 62-cope match-plate pattern, 63-upper tringle, 64-middle mould, 641-middle template, 65-lower tringle, 66-lower bolster, 67-master cylinder, 68-end cylinder, 69-oil cylinder.
The specific embodiment
The present invention is by blanking device 1, steam tea device 3, laying device 4, surplus material recovery device 5, hydraulic forming device 6, support plate 2 and support form granule tea production equipment, described blanking device 1 is placed in the top of equipment, support is placed in device bottom, hydraulic forming device 6 is placed in support one side, support plate 2 is fixedly satisfied with on support, one side of support plate 2 is fixedly connected with hydraulic forming device 6, steam tea device 3 and be placed in blanking device 1 below, blanking device 1 connects steaming tea device 3 and carries out blanking, laying device 4 is placed in and steams tea device 3 belows, laying device 4 is all placed on support plate 2 with steaming tea device 3, tea material is through 1 pair of blanking of blanking device, tea material enters and steams tea device 3, tea material water content after steaming tea improves, be convenient to compacting, tea material enters laying device 4 from steaming tea device 3, tea material passes through laying device 4 stones to hydraulic forming device 6, tea material completes compacting in hydraulic forming device 6, surplus material recovery device 5 is placed in support plate 2 belows, surplus material recovery device 5 is over against the below that is arranged on laying device 4, tea material in stone process is carried out to clout recovery.
Further, described blanking device 1 is by rotating charging basket 11, Quantitative dosing pipe 12, blanking entrance 13, turning cylinder 14, pusher roller 15, fixed mount 16, rotary electric machine 17 and decelerator 18 form, on described decelerator 18 connection of rotating motors 17, decelerator 18 on one end connection of rotating motor 17 of turning cylinder 14, the other end is fixedly connected with and rotates charging basket 11, under the drive of rotary electric machine 17, turning cylinder 14 drives and rotates charging basket 11 rotations, blanking entrance 13 is placed in the cylinder end of rotating charging basket 11, blanking entrance 13 is connected with Quantitative dosing pipe 12, pusher roller 15 is fixed on fixed mount 16, pusher roller 15 extends to and rotates in charging basket 11, and be close to the bottom of rotating charging basket 11.
Further, described steaming tea device 3 steams tea platform 310 by circle, material barrel 311, charging aperture 316, steam tea mouth 315, feed opening 317, servomotor 318 and electric motor stand 319 form, wherein, have at least three material barrels 311 to be placed in circular steaming on tea platform 310, material barrel 311 is interconnected to constitute hub-and-spoke configuration 312, charging aperture 316 is connected in blanking device 1, charging aperture 316 is placed in the below of blanking device 1, corresponding attachment barrel 311 carries out feed, steam the corresponding corresponding material barrel 311 of tea mouth 315 and steam tea work, the corresponding laying device 4 that connects in feed opening 317 belows, electric motor stand 319 is placed in circular tea platform 310 tops of steaming, servomotor 318 is placed on electric motor stand 319, servomotor 318 provides dynamic Control hub-and-spoke configuration 312 to drive material barrel 311 to rotate above circle is steamed tea platform 310.
Further, described steaming tea device 3 also comprises thing cylinder plate 313, steam electromagnetic valve 314, electromagnet 320, steam pipe 323, condensate pipe 324, plate oil cylinder 321 and cylinder bracket 322, steam pipe 323 is placed in and steams tea mouth 315 belows, steam electromagnetic valve 314 connects steam pipe 323 as the switch of steam input, condensate pipe 324 is placed in steaming tea mouth 315 belows the recovery to condensed water is provided, cylinder bracket 322 is placed in circular side of steaming tea platform 310, plate oil cylinder 321 is placed in cylinder bracket 322 tops, plate oil cylinder 321 is located at the top of feed opening 317, thing cylinder plate 313 is installed in the bottom of each material barrel 311, electromagnet 320 is installed on the leading portion of plate oil cylinder 321, plate oil cylinder 321 provides power telescoping electromagnetic iron 320, material barrel 311 rotates to feed opening 317 tops, plate oil cylinder 321 promotes electromagnet 320 and contacts with thing cylinder plate 313, after electromagnet 320 energisings, there is magnetic, electromagnet 320 holds thing cylinder plate 313, plate oil cylinder 321 is regained, pull out thing cylinder plate 313, tealeaves in material barrel 311 drops in laying device 4, plate oil cylinder 321 promotes thing cylinder plate (313) return again, electromagnet 320 power-off, magnetic force disappearance plate oil cylinder 321 band motor magnets 320 are regained, complete the blanking of steaming after tea.
Concrete, described laying device 4 is by promoting oil cylinder 41, gear 42, tooth bar 43, material toggling roller 44, material toggling box 45, guide post 46 and stone frame 46 form, wherein, guide post 46 is at least two, a guide post 46 is fixedly connected on material toggling box 45 through stone frame 46, another guide post 46 is fixedly connected with material toggling box 45 through stone frame 46 one end, the other end is fixedly connected with and promotes oil cylinder 41, material toggling roller 44 has two at least, material toggling roller 44 is horizontally placed in material toggling box 45, one end of material toggling roller 44 extends to material toggling box 45 outsides and gear 42 is fixing, gear 42 tops are provided with the tooth bar 43 with respect to tooth position, tooth bar 43 is fixedly mounted in stone frame 46, promote oil cylinder 41 power is provided, promote oil cylinder 41 moves by guide post 46 box of push-and-pull material toggling back and forth 45 sons under hydraulic action, thereby material toggling box 45 back and forth seesaws under the effect that promotes oil cylinder 41, band carry-over bar 43 seesaws, tooth bar 43 driven gears 42 rotate, gear 42 drives material toggling roller 44 at the interior rotary rolling of material toggling box 45, complete the work of material toggling stone.
Further, the movement locus of described material toggling box 45 is that one end puts in steaming tea device 3 belows, reception is by steaming the steamed tea material of tea device 3, in this one end, complete the supply that connects material, the other end of the movement locus of material toggling box 45 puts in hydraulic forming device 6 middle parts, tea material material toggling is to be pressed to filling in hydraulic forming device 6, simultaneously, when material toggling box 45 puts in hydraulic forming device 6 middle part, the front end of material toggling box 45 completes hydraulic forming device 6 Tuo tea of compacting and releases from hydraulic forming device 6, completes the demoulding of tea product.
Further, described hydraulic forming device 6 is by support 60, column 61, oil pump, cope match-plate pattern 62, upper tringle 63, middle mould 64, middle template 641, lower tringle 65, lower bolster 66, master cylinder 67, end cylinder 68 and oil cylinder 69 form, wherein, support 60 is placed in bottommost, four columns 61 are placed in support 60, run through support hydraulic pressure shaped device 6, cope match-plate pattern 62, middle template, lower bolster 66 keeps flat from top to bottom successively peace and is fixed between column 61, upper tringle 63 is placed in the middle of cope match-plate pattern 62, lower tringle 65 is placed between lower bolster 66, middle mould 64 is fixed in middle template 641, master cylinder 67 is placed in tringle 63 tops, master cylinder 67 connects upper tringle 63, end cylinder 68 is placed in lower bolster 66 belows, end cylinder 68 connects lower bolster 66, it is other that oil cylinder 69 is placed in support 60, oil pump provides power, make master cylinder 67 drive upper tringle 63 to move up and down in cope match-plate pattern 62, end cylinder 68 drives lower tringle 65 to move up and down in lower bolster 66.
More specifically, the mounting means of described cope match-plate pattern 62, middle template 641 and lower bolster 66 is removable installation.
Further, described surplus material recovery device 5 consists of clout plate 51, pull oil cylinder 52, clout box 53 and clout support plate 54, wherein, clout support plate 54 is installed on support plate 2 tops, clout plate 51 is located on clout support plate 54, clout plate 51 be placed in laying device 4 under, clout box 53 is placed in the below of clout plate 51, pull oil cylinder 52 is connected in a side of clout plate 51, pull oil cylinder 52 provides power to reel clout plate 51, and the clout in laying device 4 is collected in clout box 53.
As shown in Fig. 1-Fig. 7, for whole complete granule tea production equipment, start after power supply, rotary electric machine 17 reaches target velocity by decelerator 18 effects and rotates, turning cylinder 14 drives and rotates charging basket 11 rotations, rotates charging basket 11 and forms relative motion with fixing pusher roller 15, and pusher roller 15 is pushed into blanking entrance 13 by tea material and enters in Quantitative dosing pipe 12, rotate the every rotation of charging basket 11 and once complete a blanking operation, by tea material from blanking device 1 blanking to steaming tea device 3.After tea material reaches quantitatively in Quantitative dosing pipe 12, charging aperture 316 places of steaming on tea platform 310 in circle enter into the circular material barrel 311 steaming on tea platform 310, hub-and-spoke configuration 312 rotates, barrel 311 turns to and steams tea mouth 315 places' steaming tea, after steaming tea completes, barrel 311 turns to feed opening 317 places, and tea material drops down onto in laying device 4.Plate oil cylinder 321 provides power to reel thing cylinder plate 313, material barrel 311 turns to while steaming tea mouth 315, steam electromagnetic valve 314 is opened steam the tea material in material barrel 311 is steamed to tea processing, after steaming tea completes, steam electromagnetic valve 314 is closed, the circular tea platform 310 that steams of steam rotates, tea material turns to feed opening 317 places in material barrel 311, thing cylinder plate 313 pulls open, tea material drops down onto in laying device 4 from material barrel 311, and condensate pipe 324 is placed in steaming tea mouth 315 belows the recovery to condensed water is provided; Tea material enters after material toggling box 45, before and after it in reciprocal motion, reciprocal 4 times of material toggling roller 44, back and forth after material toggling, reach the uniform effect of stone, material toggling box 33 hour rack 36 that seesaws provides resistance, promotes gear 34 and drives and pull out material roller 35 and rotate, and plays the effect of stirring material, guarantee that material fills up middle mould, has guaranteed the qualification rate of product.After material toggling completes, tea material is allocated to and in hydraulic forming device 6, enters the stone that completes centering mould in middle mould, after stone completes, oil pump drives hydraulic oil to flow along oil circuit, promote master cylinder 67 and vertically move downward according to the stroke of setting, make master cylinder 67 drive upper tringle 63 to move up and down in cope match-plate pattern 62; After material in middle mould 64 is compressing, along the column vertical direction correcting action that makes progress, oil pump drives hydraulic oil to flow along another oil circuit more simultaneously, promoting end cylinder 68 vertically moves upward, end cylinder 68 drives lower tringle 65 to move up and down in lower bolster 66, mould 64 during product is released, releases the product that completes compacting when the material toggling box 45 in laying device 4 moves in middle template 641 again.During compacting, the diameter of tealeaves is equally large with middle nib, and while ejecting, tealeaves expands, and it is large that the diameter of tealeaves will become, for avoiding tealeaves to be bonded on lower tringle, while pulling out magazine pusher, tea is pushed away bad, therefore when counterdie ejects product, under upper, return back to top twice, lower tringle and tealeaves are separated.Pull out magazine and just product has been released when moving forward, counterdie declines, when pulling out magazine and going back simultaneously with regard to blanking in middle nib.Complete compacting, the knockout course of product.For the accuracy that guarantees that volume weighs, need to guarantee before each compacting, material fills up middle mould 64 die cavities, when this just need to work, in stone box, always has unnecessary material, therefore be that each discharge quantity is greater than compacting materials amount, inlet amount 140g, compacting consumption 120g, and paving cartridge volume is limited, stays stone box fill up stone box and spill when unnecessary material is long, can coolingly affect molding effect, this just need to suppress number of times and reach and just carry out afterwards clout for 13 times and get rid of simultaneously.Pull oil cylinder 52 provides power to reel clout plate 51, and the clout in laying device 4 is collected in clout box 53.
So far, tea material is from being fed to steaming tea, and to compressing, clout reclaims, and full machine automatization completes, and has realized de-artificial object of producing, and has improved production efficiency and quality.
?
Claims (9)
1. a granule tea production equipment, it is characterized in that: by blanking device (1), steam tea device (3), laying device (4), surplus material recovery device (5), hydraulic forming device (6), support plate (2) and support form, described blanking device (1) is placed in the top of equipment, support is placed in device bottom, hydraulic forming device (6) is placed in support one side, support plate (2) is fixedly satisfied with on support, one side of support plate (2) is fixedly connected with hydraulic forming device (6), steam tea device (3) and be placed in blanking device (1) below, blanking device (1) connects steaming tea device (3) and carries out blanking, laying device (4) is placed in and steams tea device (3) below, laying device (4) is all placed on support plate (2) with steaming tea device (3), tea material process blanking device (1) is to blanking, tea material enters and steams tea device (3), tea material water content after steaming tea improves, be convenient to compacting, tea material enters laying device (4) from steaming tea device (3), tea material passes through laying device (4) stone to hydraulic forming device (6), tea material completes compacting in hydraulic forming device (6), surplus material recovery device (5) is placed in support plate (2) below, surplus material recovery device (5) is over against the below that is arranged on laying device (4), tea material in stone process is carried out to clout recovery.
2. a kind of granule tea production equipment according to claim 1, it is characterized in that: described blanking device (1) is by rotating charging basket (11), Quantitative dosing pipe (12), blanking entrance (13), turning cylinder (14), pusher roller (15), fixed mount (16), rotary electric machine (17) and decelerator (18) form, on described decelerator (18) connection of rotating motor (17), decelerator (18) on one end connection of rotating motor (17) of turning cylinder (14), the other end is fixedly connected with and rotates charging basket (11), under the drive of rotary electric machine (17), turning cylinder (14) drives and rotates charging basket (11) rotation, blanking entrance (13) is placed in the cylinder end of rotating charging basket (11), blanking entrance (13) is connected with Quantitative dosing pipe (12), pusher roller (15) is fixed on fixed mount (16), pusher roller (15) extends to and rotates in charging basket (11), and be close to the bottom of rotating charging basket (11).
3. a kind of granule tea production equipment according to claim 1, it is characterized in that: described steaming tea device (3) steams tea platform (310) by circle, material barrel (311), charging aperture (316), steam tea mouth (315), feed opening (317), servomotor (318) and electric motor stand (319) form, wherein, have at least three material barrels (311) to be placed in circular steaming on tea platform (310), material barrel (311) is interconnected to constitute hub-and-spoke configuration (312), charging aperture (316) is connected in blanking device (1), charging aperture (316) is placed in the below of blanking device (1), corresponding attachment barrel (311) carries out feed, steam the corresponding corresponding material barrel (311) of tea mouth (315) and steam tea work, the corresponding laying device (4) that connects in feed opening (317) below, electric motor stand (319) is placed in circular tea platform (310) top of steaming, servomotor (318) is placed on electric motor stand (319), servomotor (318) provides dynamic Control hub-and-spoke configuration (312) to drive material barrel (311) to steam tea platform (310) top in circle and rotates.
4. a kind of granule tea production equipment according to claim 3, it is characterized in that: described steaming tea device (3) also comprises thing cylinder plate (313), steam electromagnetic valve (314), electromagnet (320), steam pipe (323), condensate pipe (324), plate oil cylinder (321) and cylinder bracket (322), steam pipe (323) is placed in and steams tea mouth (315) below, steam electromagnetic valve (314) connects steam pipe (323) as the switch of steam input, condensate pipe (324) provides the recovery to condensed water below being placed in and steaming tea mouth (315), cylinder bracket (322) is placed in circular side of steaming tea platform (310), plate oil cylinder (321) is placed in cylinder bracket (322) top, plate oil cylinder (321) is located at the top of feed opening (317), thing cylinder plate (313) is installed in the bottom of each material barrel (311), electromagnet (320) is installed on the leading portion of plate oil cylinder (321), plate oil cylinder (321) provides power telescoping electromagnetic iron (320), material barrel (311) rotates to feed opening (317) top, plate oil cylinder (321) promotes electromagnet (320) and contacts with thing cylinder plate (313), after electromagnet (320) energising, there is magnetic, electromagnet (320) holds thing cylinder plate (313), plate oil cylinder (321) is regained, pull out thing cylinder plate (313), tealeaves in material barrel (311) drops in laying device (4), plate oil cylinder (321) promotes thing cylinder plate (313) return again, electromagnet (320) power-off, magnetic force disappearance plate oil cylinder (321) band motor magnet (320) is regained, complete the blanking of steaming after tea.
5. a kind of granule tea production equipment according to claim 1, it is characterized in that: described laying device (4) is by promoting oil cylinder (41), gear (42), tooth bar (43), material toggling roller (44), material toggling box (45), guide post (46), stone frame (47) and oil cylinder axle (48) form, wherein, guide post (46) is at least two, a guide post (46) is fixedly connected on material toggling box (45) through stone frame (46), another guide post (46) is fixedly connected with material toggling box (45) through stone frame (46) one end, the other end is fixedly connected with and promotes oil cylinder (41), material toggling roller (44) has two at least, material toggling roller (44) is horizontally placed in material toggling box (45), it is fixing with gear (42) that one end of material toggling roller (44) extends to material toggling box (45) outside, gear (42) top is provided with the tooth bar (43) with respect to tooth position, tooth bar (43) is fixedly mounted in stone frame (46), promote oil cylinder (41) power is provided, promote oil cylinder (41) moves by oil cylinder axle (48) box of push-and-pull material toggling back and forth (45) under hydraulic action, guide post (46) assurance material toggling box is done rectilinear motion reposefully, on tooth bar (43) fixer hydraulic forming device (6), material toggling box (45) promote oil cylinder (41) thus effect under back and forth seesaw to drive and pull out material roller (44) and follow motion together, under the resistance of tooth bar (43), gear (42) is forced to rotate, drive material toggling roller (44) rotary rolling in material toggling box (45), complete the work of material toggling stone.
6. a kind of granule tea production equipment according to claim 5, it is characterized in that: the movement locus of described material toggling box (45) is that one end puts in steaming tea device (3) below, reception is by steaming the steamed tea material of tea device (3), in this one end, complete the supply that connects material, the other end of the movement locus of material toggling box (45) puts in hydraulic forming device (6) middle part, tea material material toggling is to be pressed to the middle filling of hydraulic forming device (6), simultaneously, when material toggling box (45) puts in hydraulic forming device (6) middle part, the front end of material toggling box (45) completes hydraulic forming device (6) Tuo tea of compacting and releases from hydraulic forming device (6), complete the demoulding of tea product.
7. a kind of granule tea production equipment according to claim 1, is characterized in that: described hydraulic forming device (6) is by support (60), column (61), oil pump, cope match-plate pattern (62), upper tringle (63), middle mould (64), middle template (641), lower tringle (65), lower bolster (66), master cylinder (67), end cylinder (68) and oil cylinder (69) form, and wherein, support (60) is placed in bottommost, and four columns (61) are placed in support (60), run through support hydraulic pressure shaped device (6), cope match-plate pattern (62), middle template, lower bolster (66) keeps flat from top to bottom successively peace and is fixed between column (61), upper tringle (63) is placed in the middle of cope match-plate pattern (62), lower tringle (65) is placed between lower bolster (66), middle mould (64) is fixed in middle template (641), master cylinder (67) is placed in tringle (63) top, tringle (63) in master cylinder (67) connection, end cylinder (68) is placed in lower bolster (66) below, end cylinder (68) connects lower bolster (66), it is other that oil cylinder (69) is placed in support (60), oil pump provides power, and tringle (63) in master cylinder (67) drive is moved up and down in cope match-plate pattern (62), end cylinder (68) drives lower tringle (65) to move up and down in lower bolster (66).
8. a kind of granule tea production equipment according to claim 7, is characterized in that: the mounting means of described cope match-plate pattern (62), middle template (641) and lower bolster (66) is removable installation.
9. a kind of granule tea production equipment according to claim 1, it is characterized in that: surplus material recovery device (5) is by clout plate (51), pull oil cylinder (52), clout box (53) and clout support plate (54) form, wherein, clout support plate (54) is installed on support plate (2) top, clout plate (51) is located on clout support plate (54), clout plate (51) be placed in laying device (4) under, clout box (53) is placed in the below of clout plate (51), pull oil cylinder (52) is connected in a side of clout plate (51), pull oil cylinder (52) provides power to reel clout plate (51), clout in laying device (4) is collected in clout box (53).
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104430984A (en) * | 2014-12-04 | 2015-03-25 | 鑫鼎生物科技有限公司 | Double-ring green brick tea production line |
| CN104872307A (en) * | 2015-06-24 | 2015-09-02 | 东莞市国威精密机械有限公司 | Hand-tamped fuzhuan tea production device and method |
| CN105028715A (en) * | 2015-08-05 | 2015-11-11 | 益阳胜希机械设备制造有限公司 | Automatic tea leaf steaming machine with rotary disc |
| CN105211343A (en) * | 2015-09-29 | 2016-01-06 | 湖南梅山黑茶股份有限公司 | Black tea decatize system |
| CN106172899A (en) * | 2015-04-30 | 2016-12-07 | 和平 | A kind of tea that compresses produces equipment |
| CN109250204A (en) * | 2018-10-12 | 2019-01-22 | 浙江瑞志机械有限公司 | The feeder of tape relay blanking function |
| CN115475572A (en) * | 2022-10-17 | 2022-12-16 | 重庆亚锋药业有限公司 | Koji-building forming machine equipment |
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| CN202714148U (en) * | 2012-08-04 | 2013-02-06 | 陈祖云 | Small-particle pu-erh tea pressing device |
| CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
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| CN1352881A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Brick tea machine |
| CN202714148U (en) * | 2012-08-04 | 2013-02-06 | 陈祖云 | Small-particle pu-erh tea pressing device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104430984A (en) * | 2014-12-04 | 2015-03-25 | 鑫鼎生物科技有限公司 | Double-ring green brick tea production line |
| CN106172899A (en) * | 2015-04-30 | 2016-12-07 | 和平 | A kind of tea that compresses produces equipment |
| CN104872307A (en) * | 2015-06-24 | 2015-09-02 | 东莞市国威精密机械有限公司 | Hand-tamped fuzhuan tea production device and method |
| CN105028715A (en) * | 2015-08-05 | 2015-11-11 | 益阳胜希机械设备制造有限公司 | Automatic tea leaf steaming machine with rotary disc |
| CN105211343A (en) * | 2015-09-29 | 2016-01-06 | 湖南梅山黑茶股份有限公司 | Black tea decatize system |
| CN105211343B (en) * | 2015-09-29 | 2019-07-12 | 湖南梅山黑茶股份有限公司 | Dark green tea decatize system |
| CN109250204A (en) * | 2018-10-12 | 2019-01-22 | 浙江瑞志机械有限公司 | The feeder of tape relay blanking function |
| CN109250204B (en) * | 2018-10-12 | 2023-12-05 | 浙江瑞志机械有限公司 | Feeder with switching blanking function |
| CN115475572A (en) * | 2022-10-17 | 2022-12-16 | 重庆亚锋药业有限公司 | Koji-building forming machine equipment |
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| CN103564071B (en) | 2015-09-23 |
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Effective date of registration: 20170510 Address after: 523128 Guangdong city of Dongguan province Dongcheng District Wei Xiang Road No. 5 cattle Hill Community Patentee after: Dongguan City great Yi Tea Industry Science and Technology Ltd. Address before: 666200 Yunnan Province, Xishuangbanna Dai Autonomous Prefecture of Menghai Menghai County town of Tea Road No. 9 Patentee before: Menghai Tea Industry Co., Ltd. |
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