CN104171080B - Brick tea pressing device - Google Patents
Brick tea pressing device Download PDFInfo
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- CN104171080B CN104171080B CN201410435106.4A CN201410435106A CN104171080B CN 104171080 B CN104171080 B CN 104171080B CN 201410435106 A CN201410435106 A CN 201410435106A CN 104171080 B CN104171080 B CN 104171080B
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Abstract
The invention discloses a brick tea pressing device comprising a rack and a pressing machine, an annular movement assembly and an intermittent driving mechanism which are positioned on the rack, wherein the pressing machine comprises a hydraulic cylinder, and a pressing head and a push rod are arranged under the hydraulic cylinder; the annular movement assembly comprises a rotating disc, a center shaft and a rotary push disc, the rotating disc is positioned at the upper end of the center shaft and is in key connection with the center shaft, the rotary push disc is positioned at the lower end of the center shaft and is in key connection with the center shaft, a thrust ball bearing and a deep groove ball bearing are arranged in the middle of the center shaft from bottom to top, the rotary push disc is provided with a plurality of push plates, and the rotating disc is provided with a plurality of dies; the intermittent driving mechanism comprises a hydraulic cylinder which is connected with a turning claw seat, and the turning claw seat is connected with a turning claw; a tea feeding funnel is arranged on the rack and corresponds to one die below. The brick tea pressing device can be used for pressing small brick tea or tea cake continuously and automatically, the production efficiency is improved, the labor cost is lowered, and the labor intensity of operating workers is also relieved.
Description
Technical field
A kind of brick tea pressure setting of the present invention, belongs to tea prepn equipment technical field.
Background technology
With expanding economy and the increase of brick tea luxury aspect, brick tea is in addition to the function of drinking, and the collection for newly adding
Value.It is small quantities of by a dead lift, single-piece with the increase and the rising of cost of labor of the market demand in brick tea manufacture field
The tea-processing equipment of amount is far from the needs for meeting market.For a long time high cost, inefficient production status, become
Tea Processing industry problem demanding prompt solution.The large-scale tea-processing equipment of large-scale, high yield, high-quality, quantity-produced, it is more next
More paid close attention to by tea machinery industry.
The basic process principle of brick tea equipment is suppressed with tealeaves：Pre-treatment process is prepared into qualified tealeaves powder, i.e.,
Tea raw material, is mechanically or hydraulically suppressed in die box, makes the brick tea with definite shape, density.By tradition
The brick tea volume that method is obtained is larger, needs to break into pieces brick tea when drinking, and more bothers.Meanwhile, in the compacting of brick tea
Cheng Zhong, needs a dead lift mould.Due to for the heavier-weight of mould itself, manually carry can consume substantial amounts of manpower and when
Between, therefore large-scale efficiently production cannot be carried out.
The content of the invention
To solve above-mentioned technical problem, the present invention provides a kind of brick tea pressure setting, can continuously, automatically carry out little
The brick tea of type, the compacting of brick tea, improve production efficiency, reduce labour cost cost, reduce operator's labour intensity.
The technical scheme that the present invention takes is：
A kind of brick tea pressure setting, including press, circulatory motion component, intermittent drive mechanism are installed in frame, frame；
The press includes hydraulic jack, and hydraulic jack lower section is provided with pressure head, push rod；The circulatory motion component includes
Rotating disk, central shaft, rotation push-plate, rotating disk is positioned at central shaft upper end and bonded with central shaft；Rotation push-plate is located under central shaft
Hold and bonded with central shaft；Central shaft middle part is sequentially installed with from bottom to up thrust ball bearing, deep groove ball bearing；The rotation
Push-plate is provided with multiple push pedals, and multiple moulds are provided with the rotating disk；The intermittent drive mechanism includes hydraulic jack, hydraulic pressure
Pawl seat is turned in oil cylinder connection, is turned over pawl seat connection and is turned over pawl；Lower tea funnel, lower tea funnel lower section one mould of correspondence are installed in the frame
Tool.
The central shaft is the central shaft lower end, solid positioned at rotation push-plate outside by the shaft shoulder and bearing block axially position
Surely nut is provided with, central shaft lower end is connected with nut thread.
The hydraulic jack lower section of the press is provided with oil groove.
The plurality of push pedal, multiple moulds by circumference equal dividing, are mutually corresponded in the horizontal direction in vertical direction.
The hydraulic jack of the intermittent drive mechanism is moved along a straight line in in-plane, hydraulic jack with turn over pawl seat screw thread
Connection, turns over pawl seat and turns over and be provided between pawl torsion spring, turns over pawl seat and is attached by pin with pawl is turned over.
The pressure head, push rod just correspond in the plane two moulds, the height of push rod just specific head it is highly smaller
In the thickness of a brick tea；Meanwhile, the diameter of pressure head is slightly less than the internal diameter of mould, and rod diameter for the 2/3 of mould internal diameter.
The pawl that turns over is more slightly higher than the minimum point for rotating push-plate in the peak of installation site, when hydraulic jack stretches out, can
Promote the push pedal rotation on rotation push-plate；When hydraulic jack is retracted, pawl is turned over around pawl seat rotation is turned over, it is latter individual from rotation push-plate
Push pedal lower section passes through.
Sector flat plate is installed, sector flat plate two ends have certain gradient in the frame；
The frame upper surface opens up an aperture A, and aperture A diameters are slightly larger than mould diameter, when in circulatory motion component
Between when stopping, push rod, mould, the axis of aperture A are located on same vertical curve.
A kind of brick tea drawing method, on the rotating disk of circulatory motion component, rotating disk lower end is provided with rotation to multiple mould installions
Turn push-plate, by intermittent drive mechanism, mould can be made to carry out circular motion in described frame upper surface；When circulatory motion component
In middle of short duration halted state when, three in multiple moulds difference in the vertical direction and lower tea funnel, bonding press and
Press push rod is corresponding, and now, lower tea funnel position loads the compacting raw material of brick tea into mould；Bonding press can be in mould
Vertically move back and forth, for brick tea is compressing；Press push rod follows bonding press in corresponding mould
Inside vertically move back and forth, for compressing brick tea to be released from mould.
A kind of brick tea pressure setting of the present invention, technique effect is as follows：
Circulatory motion component is rotated by institute's intermittent drive mechanism, and the middle dead time is used to feeding, brick tea
Compacting and the demoulding of brick tea.Tea raw material is easily entered in columnar tea cake mould by lower tea funnel, and tea cake mould begins
Circulatory motion component is followed to carry out circulatory motion eventually.The whole stream for feeding, suppressing, discharge is completed in circular movement locus
Journey.Simultaneously as tea cake mould and frame upper surface site area are little, while the optional coefficient of friction of sector flat plate is less
Material, whole operation link need not move tea cake mould；Simultaneously main driving is completed by hydraulic system, its production section
Bat can be adjusted according to control system, greatly improved production efficiency and reduced the labour intensity of operator.
Description of the drawings
Fig. 1 is apparatus of the present invention main structure diagram；
Fig. 2 is apparatus of the present invention overlooking the structure diagram；
Fig. 3 is sector flat plate, small structure schematic diagram in frame of the present invention；
Fig. 4 is the central axis portion cross section view of Fig. 1；
Fig. 5 is intermittent drive mechanism structural representation of the present invention.
Specific embodiment
As shown in Fig. 1 ~ Fig. 5, press 2, circulatory motion is installed on a kind of brick tea pressure setting, including frame 1, frame 1
Component 3, intermittent drive mechanism 4 and corresponding automatic control system.
The press 2 includes hydraulic jack, and hydraulic jack lower section is provided with pressure head 10, push rod 11.The pressure head 10, push rod
11 just correspond in the plane two moulds 5, and the height of the height of push rod 11 just specific head 10 is slightly less than the thickness of a brick tea
Degree；Meanwhile, the diameter of pressure head 10 is slightly less than the internal diameter of mould 5, and the 2/3 of a diameter of internal diameter of mould 5 of push rod 11.
The hydraulic jack lower section of the press 2 is provided with oil groove 9, and oil groove 9 prevents hydraulic jack from revealing oil, the width of oil groove 9
Degree installs the width of crossbeam slightly larger than press.
The circulatory motion component 3 includes rotating disk 16, central shaft 6, rotation push-plate 13, and rotating disk 16 is located at the upper end of central shaft 6
And it is bonded with central shaft 6；Rotation push-plate 13 is positioned at the lower end of central shaft 6 and bonded with central shaft 6；The middle part of central shaft 6 is under
It is supreme to be sequentially installed with thrust ball bearing 14, deep groove ball bearing 15.The rotation push-plate 13 is provided with multiple push pedals, the rotating disk
Multiple moulds 5 are installed on 16.Mould 5 is the cylinder that above and below is opened wide.
The intermittent drive mechanism 4 includes hydraulic jack 20, and pawl seat 17 is turned in the connection of hydraulic jack 20, turns over the connection of pawl seat 17 and turns over
Pawl 18.Lower tea funnel 8, the lower section of lower tea funnel 8 one mould 5 of correspondence are installed in the frame 1.The central shaft 6 passes through axle
Shoulder and the axially position of bearing block 7, the lower end of the central shaft 6, are fixed with nut 12, central shaft 6 positioned at rotation push-plate 13 outside
Lower end is threadedly coupled with nut 12.The plurality of push pedal, multiple moulds 5 in the horizontal direction by circumference equal dividing, in vertical direction phase
It is mutually corresponding.
The hydraulic jack 20 of the intermittent drive mechanism 4 is moved along a straight line in in-plane, hydraulic jack 20 with turn over pawl
Seat 17 is threadedly coupled, and turns over pawl seat 17 and turns over and be provided with torsion spring between pawl 18, turns over pawl seat 17 and is attached by pin with pawl 18 is turned over.
The pawl 18 that turns over is more slightly higher than the minimum point for rotating push-plate 13 in the peak of installation site, when hydraulic jack 20 stretches out, can push away
Push pedal rotation on dynamic rotation push-plate 13；When hydraulic jack is retracted, turn over pawl 18 and rotate around turning over pawl seat 17, from rotation push-plate 13
Latter push pedal lower section passes through.
There is a less gap in described mould 5, with the upper surface of frame 1 in dress tea and the position of pressure tea.In frame 1
Sector flat plate 19 is installed, the two ends of sector flat plate 19 have certain gradient, reaches below press 2 fully horizontally.
The upper surface of the frame 1 opens up an aperture A, and aperture A diameters are slightly larger than the diameter of mould 5, when circulatory motion component 3
When centre stops, push rod 11, mould 5, the axis of aperture A are located on same vertical curve.Aperture A is brick tea outlet.
Its course of work is：
Intermittent drive mechanism 4 stops, and 8 times Founders of lower tea funnel start downwards to placing a mould 5 from lower tea funnel 8
Square mould 5 feeds.Treat that fill process terminates, hydraulic jack elongation in intermittent drive mechanism 4 is promoted in circulatory motion component 3 and revolved
Turn the push pedal rotation on push-plate 13, drive rotating disk 16 to rotate by central shaft 6, the mould 5 for having been charged into raw material enters next station.
Hydraulic jack is elongated to after specified location by the positioning signalling generator of automatic control system in intermittent drive mechanism 4, stop motion,
Now feed station charging, oil cylinder for presses is moved down, and pressure head 10 is moved downwardly in the mould 5 below press station, by the position
The tealeaves put is pressed into brick tea；Oil cylinder for presses is moved down simultaneously, drives push rod 11 to move down, will be compressing in next station
Brick tea is ejected from mould 5, and the brick tea for suppressing falls from the tapping of the upper surface of frame 1；Bonding press 10 is stopped in mould 5
After the of short duration time, rise from mould 5；When bonding press 10 is in 5 inside of mould, hydraulic jack contracting in intermittent drive mechanism 4
Return, after turning over the latter push pedal that pawl 18 is touched on rotation push-plate 13, turn over pawl 18 around pawl pin rotation is turned over, turn over pawl 18 and turn over pawl seat
Torsion spring between 17 produces rotation, turns over pawl 18 and passes through from latter push pedal lower section, after turning over pawl 18 and departing from latter push pedal,
Original position is returned under the elastic force effect of torsion spring.After the completion for the treatment of a reciprocating action and the fill process of press, in intermittent drive mechanism 4
Hydraulic jack extends again, promotes circulatory motion component 3 to rotate again.In whole motion process, circulatory motion component 3 is carried out
Circular motion-stopping-circular motion-stopping cyclic process；Same mould 5 entered successively feed station（Under lower tea funnel 8
Side）, pressing station（The lower section of pressure head 10 of press）And demoulding station（The lower section of push rod 11）, constantly complete continuously following for brick tea compacting
Ring engineering.
It is the accuracy for ensureing motion in above-mentioned embodiment, hydraulic jack 20 is installed in frame, by control automatically
The positioning signalling generator control cylinder Bottom Runby of system processed.Positioning signalling generator is made up of lead limit switch.To ensure charging, pressure
System, the accuracy of the demoulding, the diameter of pressure head 10 of press is slightly less than the internal diameter of mould 5, can constitute gap cooperation.The diameter of push rod 11 is about
For the 2/3 of the internal diameter of mould 5；Internal diameter of the internal diameter of lower tea funnel 8 again smaller than mould 5.Brick tea to ensure processed is not contaminated,
Oil groove 9 is installed below oil cylinder for presses.To reduce the friction and wear of the bottom of mould 5 and the upper surface of frame 1, in frame 1
Surface is provided with sector flat plate 19.
A kind of brick tea pressure setting of the present invention, is not only applicable to brick tea, is especially suitable for the compacting of roundlet tea cake.
Claims (3)
1. a kind of brick tea pressure setting, including frame（1）, frame（1）On press is installed（2）, circulatory motion component（3）,
Have a rest drive mechanism（4）；Characterized in that, the press（2）Including hydraulic jack, hydraulic jack lower section is provided with pressure head（10）、
Push rod（11）；The circulatory motion component（3）Including rotating disk（16）, central shaft（6）, rotation push-plate（13）, rotating disk（16）It is located at
Central shaft（6）Upper end and and central shaft（6）It is bonded；Rotation push-plate（13）Positioned at central shaft（6）Lower end and and central shaft（6）Key
Connection；Central shaft（6）Middle part is sequentially installed with from bottom to up thrust ball bearing（14）, deep groove ball bearing（15）；The rotation is pushed away
Disk（13）It is provided with multiple push pedals, the rotating disk（16）On multiple moulds are installed（5）；The intermittent drive mechanism（4）Including
Hydraulic jack（20）, hydraulic jack（20）Pawl seat is turned in connection（17）, turn over pawl seat（17）Pawl is turned in connection（18）；The frame（1）On
Lower tea funnel is installed（8）, lower tea funnel（8）Lower section one mould of correspondence（5）, the central shaft（6）By the shaft shoulder and bearing
Seat（7）Axially position, the central shaft（6）Lower end, positioned at rotation push-plate（13）Outside is fixed with nut（12）, central shaft
（6）Lower end and nut（12）Threaded connection, the press（2）Hydraulic jack lower section oil groove is installed（9）, it is the plurality of to push away
Plate, multiple moulds（5）In the horizontal direction by circumference equal dividing, mutually correspond in vertical direction, the intermittent drive mechanism（4）Liquid
Compressing cylinder（20）Moved along a straight line in in-plane, hydraulic jack（20）With turn over pawl seat（17）Threaded connection, turns over pawl seat（17）
With turn over pawl（18）Between torsion spring is installed, turn over pawl seat（17）With turn over pawl（18）It is attached by pin, the pressure head（10）, push away
Bar（11）Two moulds are just corresponded in the plane（5）, push rod（11）With respect to rotating disk（16）Height just specific head（10）Phase
To rotating disk（16）Height be slightly less than the thickness of a brick tea；Meanwhile, pressure head（10）Diameter be slightly less than mould（5）Internal diameter,
And push rod（11）A diameter of mould（5）The 2/3 of internal diameter, it is described to turn over pawl（18）In the peak ratio rotation push-plate of installation site（13）
Minimum point it is slightly higher, work as hydraulic jack（20）When stretching out, rotation push-plate can be promoted（13）On push pedal rotation；When hydraulic jack contracting
Hui Shi, turns over pawl（18）Around turning over pawl seat（17）Rotation, from rotation push-plate（13）Latter push pedal lower section passes through；To reduce mould
（5）Bottom and frame（1）The friction and wear of upper surface, in the frame（1）Upper surface is provided with sector flat plate（19）, it is fan-shaped
Flat board（19）There is certain gradient in two ends.
2. a kind of brick tea pressure setting according to claim 1, it is characterised in that the frame（1）Upper surface opens up one
Aperture（A）, aperture（A）Diameter is slightly larger than mould（5）Diameter, when circulatory motion component（3）When centre stops, push rod（11）, mould
Tool（5）, aperture（A）Axis be located at same vertical curve on.
3. a kind of brick tea drawing method, it is characterised in that using brick tea pressure setting as claimed in claim 1 or 2, multiple moulds
（5）Installed in circulatory motion component（3）Rotating disk（16）On, rotating disk（16）Lower end is provided with rotation push-plate（13）, by interval
Drive mechanism（4）, mould can be made（5）In described frame（1）Upper surface carries out circular motion；When circulatory motion component（3）Place
When middle of short duration halted state, multiple moulds（5）In three difference in the vertical directions and lower tea funnel（8）, press pressure
Head is corresponding with press push rod, now, lower tea funnel（8）Position is to mould（5）The interior compacting raw material for loading brick tea；Bonding press
Can be in mould（5）Inside vertically move back and forth, for brick tea is compressing；Press push rod follows bonding press to exist
Corresponding mould（5）Inside vertically move back and forth, for by compressing brick tea from mould（5）Middle release.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410435106.4A CN104171080B (en) | 2014-08-30 | 2014-08-30 | Brick tea pressing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410435106.4A CN104171080B (en) | 2014-08-30 | 2014-08-30 | Brick tea pressing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104171080A CN104171080A (en) | 2014-12-03 |
| CN104171080B true CN104171080B (en) | 2017-05-10 |
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ID=51952649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410435106.4A Active CN104171080B (en) | 2014-08-30 | 2014-08-30 | Brick tea pressing device |
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| Country | Link |
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| CN (1) | CN104171080B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105028737A (en) * | 2015-08-31 | 2015-11-11 | 梧州市旺捷机械制造有限公司 | Tea leaf press |
| CN108340619B (en) * | 2018-02-08 | 2023-12-29 | 山西沁新能源集团股份有限公司 | High-efficient automatic moulded coal hydraulic means |
| CN108669247A (en) * | 2018-06-29 | 2018-10-19 | 贺州市天洲茶业有限公司 | The convenient press of black tea brick tea |
| CN109221465A (en) * | 2018-09-30 | 2019-01-18 | 沈佰安 | Minimize manual brick tea Preparation equipment |
| CN109601649A (en) * | 2018-12-07 | 2019-04-12 | 无锡远及科技有限公司 | A kind of brick tea press and brick tea production method |
| CN112275214B (en) * | 2020-10-15 | 2023-06-30 | 云南五季生物科技有限公司 | Granulation device is used in ripe tea processing |
| CN114304293A (en) * | 2021-11-22 | 2022-04-12 | 安徽省金寨县金龙玉珠茶业有限公司 | Preparation method of ball-shaped tea |
| CN114271355B (en) * | 2022-01-06 | 2023-10-24 | 福建省泉州市裕园茶业有限公司 | Agilawood oolong tea flowering technology and equipment |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1352881A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Brick tea machine |
| CN103404630B (en) * | 2013-08-27 | 2014-12-10 | 勐海茶业有限责任公司 | Automatic brick tea production equipment |
| CN203676004U (en) * | 2013-11-22 | 2014-07-02 | 安徽正远包装科技有限公司 | Four-station rotating disc type tea pressing machine |
| CN204047860U (en) * | 2014-08-30 | 2014-12-31 | 鑫鼎生物科技有限公司 | A kind of brick tea pressure setting |
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2014
- 2014-08-30 CN CN201410435106.4A patent/CN104171080B/en active Active
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| CN104171080A (en) | 2014-12-03 |
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