CN204047860U - A kind of brick tea pressure setting - Google Patents
A kind of brick tea pressure setting Download PDFInfo
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- CN204047860U CN204047860U CN201420494586.7U CN201420494586U CN204047860U CN 204047860 U CN204047860 U CN 204047860U CN 201420494586 U CN201420494586 U CN 201420494586U CN 204047860 U CN204047860 U CN 204047860U
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Abstract
A kind of brick tea pressure setting, comprises in frame, frame and is provided with press, circulatory motion assembly, intermittent drive mechanism; Described press comprises hydraulic jack, is provided with pressure head, push rod below hydraulic jack; Described circulatory motion assembly comprises rotating disk, central shaft, rotation push-plate, and rotating disk is positioned at central shaft upper end and is connected with center axle key; Rotate push-plate be positioned at central shaft lower end and be connected with center axle key; From bottom to up thrust ball bearing, deep groove ball bearing are installed successively in the middle part of central shaft; Described rotation push-plate is provided with multiple push pedal, and described rotating disk is provided with multiple mould; Described intermittent drive mechanism comprises hydraulic jack, and pawl seat is turned in hydraulic jack connection, turns over the connection of pawl seat and turns over pawl; Described frame is provided with lower tea funnel, a corresponding mould below lower tea funnel.A kind of brick tea pressure setting of the utility model, can continuous print, carry out small-sized brick tea, the compacting of brick tea automatically, improve production efficiency, decrease labour cost cost, reduce operator's labour intensity.
Description
Technical field
A kind of brick tea pressure setting of the utility model, belongs to tea prepn equipment technical field.
Background technology
Along with the increase of expanding economy and brick tea luxury aspect, brick tea except the function of drinking, the reserve value of newly adding again.At brick tea manufacture field, along with the increase of the market demand and the rising of cost of labor, the tea-processing equipment of dependence a dead lift, single and mini-batch production far can not meet the needs in market.High cost, inefficient production status, become Tea Processing industry problem demanding prompt solution for a long time.Large-scale, the large-scale tea-processing equipment of high yield, high-quality, quantity-produced, more and more receives the concern of tea machinery industry.
Basic process principle with tealeaves compacting brick tea equipment: pre-treatment process is prepared qualified tealeaves powder, i.e. tea raw material, carries out machinery or hydraulic pressure compacting, makes it to become the brick tea with definite shape, density in die box.The brick tea volume obtained by conventional method is comparatively large, needs brick tea to break into pieces, comparatively bother when drinking.Meanwhile, in the pressing process of brick tea, need a dead lift mould.Due to the heavier-weight for mould self, a large amount of manpowers and time can be consumed by a dead lift, therefore cannot carry out large-scale High-efficient Production.
Summary of the invention
For solving the problems of the technologies described above, the utility model provides a kind of brick tea pressure setting, can continuous print, carry out small-sized brick tea, the compacting of brick tea automatically, improve production efficiency, decrease labour cost cost, reduce operator's labour intensity.
The technical scheme that the utility model is taked is:
A kind of brick tea pressure setting, comprises in frame, frame and is provided with press, circulatory motion assembly, intermittent drive mechanism;
Described press comprises hydraulic jack, is provided with pressure head, push rod below hydraulic jack; Described circulatory motion assembly comprises rotating disk, central shaft, rotation push-plate, and rotating disk is positioned at central shaft upper end and is connected with center axle key; Rotate push-plate be positioned at central shaft lower end and be connected with center axle key; From bottom to up thrust ball bearing, deep groove ball bearing are installed successively in the middle part of central shaft; Described rotation push-plate is provided with multiple push pedal, and described rotating disk is provided with multiple mould; Described intermittent drive mechanism comprises hydraulic jack, and pawl seat is turned in hydraulic jack connection, turns over the connection of pawl seat and turns over pawl; Described frame is provided with lower tea funnel, a corresponding mould below lower tea funnel.
Described central shaft, by the shaft shoulder and bearing block axial location, described central shaft lower end, is positioned to rotate outside push-plate and is fixed with nut, and central shaft lower end is connected with nut thread.
Below the hydraulic jack of described press, oil groove is installed.
Described multiple push pedal, multiple mould are in the horizontal direction by circumference equal dividing, mutually corresponding at vertical direction.
The hydraulic jack of described intermittent drive mechanism carries out rectilinear motion at in-plane, hydraulic jack with turn over pawl seat and be threaded, turn over pawl seat and turn between pawl torsion spring is installed, turn over pawl seat and turn over pawl and be connected by pin.
Described pressure head, push rod just in time corresponding two moulds in the plane, the height of the height of push rod just in time specific head is slightly less than the thickness of a brick tea; Meanwhile, the diameter of pressure head is slightly less than the internal diameter of mould, and rod diameter is 2/3 of mould internal diameter.
The described peak of pawl in installation site that turn over is slightly higher than the minimum point rotating push-plate, when hydraulic jack stretches out, can promote the push pedal rotated on push-plate and rotate; When hydraulic jack is retracted, turn over pawl and rotate around turning over pawl seat, pass below a push pedal after rotation push-plate.
Described frame is provided with sector flat plate, there is certain gradient in sector flat plate two ends;
Described frame upper surface offers an aperture A, and aperture A diameter is slightly larger than mould diameter, and when stopping in the middle of circulatory motion assembly, the axis of push rod, mould, aperture A is positioned on same vertical curve.
A kind of brick tea drawing method, multiple mould is arranged on the rotating disk of circulatory motion assembly, and rotating disk lower end is provided with rotation push-plate, by intermittent drive mechanism, mould can be made to carry out circular motion at described frame upper surface; When circulatory motion assembly mediates of short duration halted state, three in multiple mould in the vertical direction is corresponding with lower tea funnel, bonding press and press push rod respectively, and now, lower tea funnel position loads the compacting raw material of brick tea in mould; Bonding press vertically can move back and forth in mould, for brick tea is compressing; Press push rod is followed bonding press and is vertically moved back and forth in corresponding mould, for being released from mould by compressing brick tea.
A kind of brick tea pressure setting of the utility model, technique effect is as follows:
Circulatory motion assembly is rotated by institute's intermittent drive mechanism, and the middle dead time is used for charging, the compacting of brick tea and the demoulding of brick tea.Tea raw material enters in columnar tea cake mould by lower tea funnel easily, and tea cake mould is followed circulatory motion assembly all the time and carried out circulatory motion.The whole flow process of charging, compacting, discharging is completed in the movement locus of circle.Meanwhile, due to tea cake mould and frame upper surface contact site area little, simultaneously sector flat plate can select the material that coefficient of friction is less, and whole operation link does not need to move tea cake mould; Simultaneously main driving relies on hydraulic system to complete, and its productive temp can adjust according to control system, greatly improves production efficiency and the labour intensity reducing operator.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the utility model device;
Fig. 2 is the utility model device plan structure schematic diagram;
Fig. 3 is sector flat plate, small structure schematic diagram in the utility model frame;
Fig. 4 is the central axis portion cross section view of Fig. 1;
Fig. 5 is the utility model intermittent drive mechanism structural representation.
Detailed description of the invention
As shown in Fig. 1 ~ Fig. 5, a kind of brick tea pressure setting, comprises in frame 1, frame 1 and is provided with press 2, circulatory motion assembly 3, intermittent drive mechanism 4 and corresponding automatic control system.
Described press 2 comprises hydraulic jack, is provided with pressure head 10, push rod 11 below hydraulic jack.Described pressure head 10, push rod 11 just in time corresponding two moulds 5 in the plane, the height of the height of push rod 11 just in time specific head 10 is slightly less than the thickness of a brick tea; Meanwhile, the diameter of pressure head 10 is slightly less than the internal diameter of mould 5, and push rod 11 diameter is 2/3 of mould 5 internal diameter.
Be provided with oil groove 9 below the hydraulic jack of described press 2, oil groove 9 prevents hydraulic jack from revealing oil, and the width of oil groove 9 installs the width of crossbeam slightly larger than press.
Described circulatory motion assembly 3 comprises rotating disk 16, central shaft 6, rotates push-plate 13, and rotating disk 16 is positioned at central shaft 6 upper end and is connected with central shaft 6 key; Rotate push-plate 13 be positioned at central shaft 6 lower end and be connected with central shaft 6 key; In the middle part of central shaft 6, thrust ball bearing 14, deep groove ball bearing 15 are installed from bottom to up successively.Described rotation push-plate 13 is provided with multiple push pedal, and described rotating disk 16 is provided with multiple mould 5.The cylinder that mould 5 opens wide for above and below.
Described intermittent drive mechanism 4 comprises hydraulic jack 20, and pawl seat 17 is turned in hydraulic jack 20 connection, turns over pawl seat 17 connection and turns over pawl 18.Described frame 1 is provided with lower tea funnel 8, a corresponding mould 5 below lower tea funnel 8.Described central shaft 6, by the shaft shoulder and bearing block 7 axial location, described central shaft 6 lower end, is positioned to rotate outside push-plate 13 and is fixed with nut 12, and central shaft 6 lower end is threaded with nut 12.Described multiple push pedal, multiple mould 5 are in the horizontal direction by circumference equal dividing, mutually corresponding at vertical direction.
The hydraulic jack 20 of described intermittent drive mechanism 4 carries out rectilinear motion at in-plane, hydraulic jack 20 with turn over pawl seat 17 and be threaded, turn over pawl seat 17 and turn between pawl 18 torsion spring is installed, turn over pawl seat 17 and turn over pawl 18 and be connected by pin.The described peak of pawl 18 in installation site that turn over is slightly higher than the minimum point rotating push-plate 13, when hydraulic jack 20 stretches out, can promote the push pedal rotated on push-plate 13 and rotate; When hydraulic jack is retracted, turn over pawl 18 and rotate around turning over pawl seat 17, pass below the rear push pedal of rotation push-plate 13.
There is a less gap in described mould 5 and frame 1 upper surface, in dress tea and the position of pressing tea.Frame 1 is provided with sector flat plate 19, there is certain gradient in sector flat plate 19 two ends, below press 2, reaches complete level.
Described frame 1 upper surface offers an aperture A, and aperture A diameter is slightly larger than mould 5 diameter, and when stopping in the middle of circulatory motion assembly 3, the axis of push rod 11, mould 5, aperture A is positioned on same vertical curve.Aperture A is brick tea outlet.
Its course of work is:
Intermittent drive mechanism 4 stops, lower tea funnel 8 times Founders to placement mould 5, mould 5 charging downwards from lower tea funnel 8.Treat that fill process terminates, in intermittent drive mechanism 4, hydraulic jack extends, and promote the push pedal rotated in annular moving parts 3 on push-plate 13 and rotate, drive rotating disk 16 to rotate by central shaft 6, the mould 5 of charging feedstock enters next station.After in intermittent drive mechanism 4, hydraulic jack is elongated to assigned address by the location signalling generator of automatic control system, stop motion, now feed station charging, oil cylinder for presses moves down, pressure head 10 moves downward in the mould 5 entered below press station, and the tealeaves of this position is pressed into brick tea; Oil cylinder for presses moves down simultaneously, and drive push rod 11 to move down, ejected from mould 5 by brick tea compressing in next station, the brick tea suppressed falls from the tapping of frame 1 upper surface; Bonding press 10, after mould 5 stops blink, rises from mould 5; When bonding press 10 is when mould 5 is inner, in intermittent drive mechanism 4, hydraulic jack is retracted, turn over after pawl 18 touches the rear push pedal rotated on push-plate 13, turn over pawl 18 to rotate around turning over pawl pin, turn over pawl 18 and the torsion spring turned between pawl seat 17 produces and rotates, turn over pawl 18 to pass below a rear push pedal, when turn over pawl 18 depart from after after a push pedal, under the elastic force effect of torsion spring, get back to original position.After a reciprocating action of press and fill process complete, in intermittent drive mechanism 4, hydraulic jack extends again, promotes annular moving parts 3 and again rotates.In whole motion process, circulatory motion assembly 3 carries out circular motion-stopping-circular motion-stopping cyclic process; Same mould 5 entered feed station (below lower tea funnel 8), compacting station (below the pressure head 10 of press) and demoulding station (below push rod 11) successively, constantly completed the continuous circulation engineering of brick tea compacting.
In above-mentioned embodiment, for ensureing the accuracy of motion, frame being provided with hydraulic jack 20, controlling oil cylinder Bottom Runby by the location signalling generator of automatic control system.Location signalling generator is made up of lead limit switch.For ensureing the accuracy of charging, compacting, the demoulding, pressure head 10 diameter of press is slightly less than the internal diameter of mould 5, can form matched in clearance.Push rod 11 diameter is about 2/3 of mould 5 internal diameter; The internal diameter of lower tea funnel 8 is also less than the internal diameter of mould 5.Not contaminated for ensureing the brick tea processed, oil groove 9 is installed below oil cylinder for presses.For reducing the friction and wear of mould 5 bottom and frame 1 upper surface, at frame 1 upper surface, sector flat plate 19 is installed.
A kind of brick tea pressure setting of the utility model, is not only applicable to brick tea, is especially applicable to the compacting of roundlet tea cake.
Claims (9)
1. a brick tea pressure setting, comprises in frame (1), frame (1) and is provided with press (2), circulatory motion assembly (3), intermittent drive mechanism (4); It is characterized in that, described press (2) comprises hydraulic jack, is provided with pressure head (10), push rod (11) below hydraulic jack; Described circulatory motion assembly (3) comprises rotating disk (16), central shaft (6), rotates push-plate (13), and rotating disk (16) is positioned at central shaft (6) upper end and is connected with central shaft (6) key; Rotate push-plate (13) be positioned at central shaft (6) lower end and be connected with central shaft (6) key; Central shaft (6) middle part is provided with thrust ball bearing (14), deep groove ball bearing (15) from bottom to up successively; Described rotation push-plate (13) is provided with multiple push pedal, described rotating disk (16) is provided with multiple mould (5); Described intermittent drive mechanism (4) comprises hydraulic jack (20), and pawl seat (17) is turned in hydraulic jack (20) connection, turns over pawl seat (17) connection and turns over pawl (18); Described frame (1) is provided with lower tea funnel (8), the corresponding mould (5) in lower tea funnel (8) below.
2. a kind of brick tea pressure setting according to claim 1, it is characterized in that, described central shaft (6) is by the shaft shoulder and bearing block (7) axial location, described central shaft (6) lower end, be positioned at rotate push-plate (13) outside be fixed with nut (12), central shaft (6) lower end is threaded with nut (12).
3. a kind of brick tea pressure setting according to claim 1, is characterized in that, be provided with oil groove (9) below the hydraulic jack of described press (2).
4. a kind of brick tea pressure setting according to claim 1, it is characterized in that, described multiple push pedal, multiple mould (5) are in the horizontal direction by circumference equal dividing, mutually corresponding at vertical direction.
5. a kind of brick tea pressure setting according to claim 1, it is characterized in that, the hydraulic jack (20) of described intermittent drive mechanism (4) carries out rectilinear motion at in-plane, hydraulic jack (20) with turn over pawl seat (17) and be threaded, turn over pawl seat (17) and turn between pawl (18) and torsion spring is installed, turn over pawl seat (17) and turn over pawl (18) and be connected by pin.
6. a kind of brick tea pressure setting according to claim 1, it is characterized in that, described pressure head (10), push rod (11) just in time corresponding two moulds (5) in the plane, the height of the height of push rod (11) just in time specific head (10) is slightly less than the thickness of a brick tea; Meanwhile, the diameter of pressure head (10) is slightly less than the internal diameter of mould (5), and push rod (11) diameter is 2/3 of mould (5) internal diameter.
7. a kind of brick tea pressure setting according to claim 5, it is characterized in that, the described peak of pawl (18) in installation site that turn over is slightly higher than the minimum point rotating push-plate (13), when hydraulic jack (20) stretches out, can promote the push pedal rotated on push-plate (13) and rotate; When hydraulic jack is retracted, turn over pawl (18) and rotate around turning over pawl seat (17), pass below rotation push-plate (13) rear push pedal.
8. a kind of brick tea pressure setting according to claim 1, it is characterized in that, described frame (1) being provided with sector flat plate (19), there is certain gradient in sector flat plate (19) two ends.
9. a kind of brick tea pressure setting according to claim 1, it is characterized in that, described frame (1) upper surface offers an aperture (A), aperture (A) diameter is slightly larger than mould (5) diameter, when stopping in the middle of circulatory motion assembly (3), the axis of push rod (11), mould (5), aperture (A) is positioned on same vertical curve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420494586.7U CN204047860U (en) | 2014-08-30 | 2014-08-30 | A kind of brick tea pressure setting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420494586.7U CN204047860U (en) | 2014-08-30 | 2014-08-30 | A kind of brick tea pressure setting |
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| CN204047860U true CN204047860U (en) | 2014-12-31 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104171080A (en) * | 2014-08-30 | 2014-12-03 | 鑫鼎生物科技有限公司 | Brick tea pressing device |
| CN105053291A (en) * | 2015-08-18 | 2015-11-18 | 云南韵和机械科技有限公司 | Automatic tea pressing equipment |
| CN107467219A (en) * | 2017-08-29 | 2017-12-15 | 湖南古洞春茶业有限公司 | A kind of portable small tea block process units |
| CN109229442A (en) * | 2018-08-16 | 2019-01-18 | 胡德旭 | A kind of tealeaves lift pressure tea equipment |
| CN114304293A (en) * | 2021-11-22 | 2022-04-12 | 安徽省金寨县金龙玉珠茶业有限公司 | Preparation method of ball-shaped tea |
| CN114403245A (en) * | 2021-12-22 | 2022-04-29 | 湖南白沙冲茶业有限公司 | Fu brick suppression equipment is built to hand that tealeaves preparation was used |
-
2014
- 2014-08-30 CN CN201420494586.7U patent/CN204047860U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104171080A (en) * | 2014-08-30 | 2014-12-03 | 鑫鼎生物科技有限公司 | Brick tea pressing device |
| CN105053291A (en) * | 2015-08-18 | 2015-11-18 | 云南韵和机械科技有限公司 | Automatic tea pressing equipment |
| CN105053291B (en) * | 2015-08-18 | 2018-05-04 | 云南韵和机械科技有限公司 | A kind of tealeaves automates press device |
| CN107467219A (en) * | 2017-08-29 | 2017-12-15 | 湖南古洞春茶业有限公司 | A kind of portable small tea block process units |
| CN109229442A (en) * | 2018-08-16 | 2019-01-18 | 胡德旭 | A kind of tealeaves lift pressure tea equipment |
| CN114304293A (en) * | 2021-11-22 | 2022-04-12 | 安徽省金寨县金龙玉珠茶业有限公司 | Preparation method of ball-shaped tea |
| CN114403245A (en) * | 2021-12-22 | 2022-04-29 | 湖南白沙冲茶业有限公司 | Fu brick suppression equipment is built to hand that tealeaves preparation was used |
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