CN1352881A - Brick tea machine - Google Patents
Brick tea machine Download PDFInfo
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- CN1352881A CN1352881A CN 00132852 CN00132852A CN1352881A CN 1352881 A CN1352881 A CN 1352881A CN 00132852 CN00132852 CN 00132852 CN 00132852 A CN00132852 A CN 00132852A CN 1352881 A CN1352881 A CN 1352881A
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- patrix
- counterdie
- brick tea
- rotating disk
- tea
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Abstract
A machine for making brick tea. By mechanized production to complete the tea's evaporation, compression, shaping and pushing off the finished product, so replacing the current semi-manual operation in making brick tea.
Description
Brick tea is the compressed tea kind that a kind of tealeaves with predetermined weight is made the brick shape, makes the tea product of China's some ethnic group's indispensabilities of traditional tea product, particularly China.
In the brick tea manufacture craft, because its volume is big, heat steaming, compacting and typing difficulty to tea are bigger, at present basic manufacture craft remains manual processing, only when compressing by means of some simple ready-made press, as honeycomb briquet making making machine or hydraulic press etc., the means of production is still relatively backward, production efficiency is also lower, and labor strength is very big, poor working environment.
The backward state of the brick tea means of production for a change, our factory was just developed mechanized production apparatus since 1958, from 1984 to 1994 by our factory and the Fully-mechanized brick tea machine of Hubei Province's mechanical investigations institute joint research and development the successful Application not because technology is immature.In continuous afterwards development and the technological improvement, our factory is succeeded in developing the novel brick tea machine of Fully-mechanized production finally, thoroughly changes the brick tea semi-hand mode of production of continuing to use many decades, makes the production of our factory brick tea realize new level.
Do not find patent disclosure technology by retrieval with the same or analogous brick tea manufacturing machine of our factory.
The purpose of this invention is to provide a kind of plant equipment of producing brick tea,, reach and improve brick tea productivity ratio, improve production quality, improve production environment and lower workman's physical labor intensity to change the manual mode that brick tea is produced.
This invention now is described in detail in detail in conjunction with the accompanying drawings
Fig. 1 is the brick tea machine structural plan; The process cycles flow process schematic diagram that Fig. 2 produces for brick tea; Fig. 3 position is brick tea compacting, pressurize calibrator structure chart; Fig. 4 is a patrix translating cam positive view; Fig. 5 looks perspective view on the patrix translating cam.
Among the figure:
1-final stage transmission gear; The 2-counterdie is compeled cam down; The 3-transmission case; The 4-main shaft; 5-final stage transfer driven gear and main bearing seat; Cam under the 6-; 7-counterdie roller; The 8-counterdie is compeled lower roller; 9-counterdie roller seat; 10-counterdie push rod; The last track of 11-is pulled pillar; 12-main bearing seat bearing cap; The 13-base bearing; Mould rotating disk among the 14-; The 15-counterdie; The 16-brick tea; The 17-patrix; 18-patrix balladeur train; 19-patrix roller; 20-patrix track liner plate; The last track plate of 21-; 22-pillar nut; 23-patrix slide roller; 24-patrix translating cam; 25-base bearing locknut; 26-patrix translating cam locknut; 27-patrix translating cam key; The 28-mainshaft nut; 29-final stage transmission case; The loose tea body of 30-; The 31-patrix moves chute; The 32-pumping chamber; 33-is for the steam seat.
The present invention adopts general intermittent drive mechanism, mould rotating disk 14 during the motion of will turning round and pause is passed to respectively, do the circumferential clearance motion by the part group that middle mould rotating disk 14 drives patrix and counterdie, cooperate patrix translating cam, cam and the interaction of the urgent cam down of counterdie down, form the mechanical action of steaming tea, compacting, pressurize typing and finished product taking-up technique process in brick tea 16 productions, realize the mechanization that brick tea is produced.
Respectively accompanying drawing is described below.
Fig. 1 is a position brick tea machine structural plan, this graph expression basic structure of the present invention.Transmission case 3 is general intermittent motion transmission devices, make final stage travelling gear 1 obtain intermittent motion from this transmission case transmission, pass to final stage transfer driven gear and main bearing seat 5 through once slowing down, the intermittent motion that connected middle mould rotating disk 14 is obtained by the technique process requirement, this is the main transmission campaign of this machine, entire machine has only the main transmission campaign of a middle mould rotating disk 14, and other motion all cooperates the cam driving to finish from this main transmission campaign.
Be evenly distributed with the middle nib by the operation requirement on middle mould rotating disk 14 circumference, being equipped with in the hole can upper and lower mobile counterdie 15.Nib top is equipped with patrix and is moved chute 31 in each of middle mould rotating disk 14, and this chute is equipped with the patrix that can move radially and moves balladeur train 18, and being equipped with in this balladeur train can upper and lower mobile patrix 17.When middle mould rotating disk 14 gaps were turned round, the drive patrix moves chute 31 and counterdie 15 is done intermittent motion simultaneously.When patrix moves balladeur train and rotates, the patrix slide roller 23 that connects on it is forced to do radial motion in the curved groove of the patrix translating cam 24 that is fixed in fixed main shaft 4, and the drive patrix is done radial motion, outside motion can reach patrix aim in the middle nib of mould rotating disk 14 correspondences, inwardly motion can allow patrix 17 all leave in the middle nib of mould rotating disk 14 correspondences.
Counterdie 15, counterdie push rod 10 and counterdie roller seat 9 are affixed, rotating counterdie roller 8 is housed in the middle of the counterdie roller seat 9, mould rotating disk 14 drives in the revolution in counterdie 15 quilts, counterdie roller 8 interacts with the fixed rising contour curve of cam 6 down, forces counterdie 15 to move upward by the operation requirement.The urgent lower roller 8 of rotating counterdie is equipped with in the inboard of counterdie roller seat 9, and in the position of regulation, following cam 6 contour curves are the decline state, and counterdie is compeled lower roller 8 and moved downward by the urgent cam effect down of counterdie, spurs counterdie and moves downward.
Need before brick tea 16 compactings its raw pine loose tea body 30 heat are steamed, this patent adopts a kind of steaming tea mode of uniqueness.Middle mould rotating disk 14 periphery are opened circumferential groove one, this groove corresponding its each in nib be drilled with tiny led to steam through hole, that cooperate with groove and can slide relatively with middle mould rotating disk fixing for steam seat 33 in middle 14 phases of stopping of mould rotating disk, from the side to the hot steaming of loose tea body 30 steam supplies.For the steam that makes the side steam supply can be abound with whole loose tea body rapidly, the nib upper end is provided with a pumping chamber 32 in the middle mould rotating disk 14 that steams the tea position, and its end is the plane with a plurality of pores, steams the tea time and extracts 30 air of loose tea body out, form vacuum, make steam evenly be full of loose tea body 16 rapidly.Simultaneously, utilizing the pumping chamber base plane to block tealeaves is subjected to steam impringement and bleeds and inhale excessive when moving steaming the tea time.
A last track 21 that is packed on main shaft 4 and the last axle track pillar is set, when patrix roller 19 rolls in its lower section, the fixing position of patrix in pressing tea and pressurize shaping process guarantees that counterdie 15 pushes upwards that loose tea body 30 is shaped to brick tea 16 and to its pressurize typing.For avoiding track wearing and tearing, with patrix roller 19 direct contacts site, add the last track liner plate 20 of a high-abrasive material manufacturing.
Fig. 2 is a brick tea production process circulation process schematic diagram, has expressed the overall process of a brick tea output among the figure.Owing in the round shuttling movement of mould rotating disk 14, whenever move a station, the identical station operation process of appearance that technology just circulates continuously during production is in.This as can be seen circulating process process, make in the mould rotating disk 14 and to produce identical process sequence in each in the nib, middle die hole location of just middle mould rotating disk 14 every revolutions is just produced a brick tea 16, does several middle nibs above it, whenever goes around and just produces the brick tea of identical hole count.We set eight stations of a brick tea production among Fig. 2 in proper order for from left to right being the 1st station to the 8 stations.The 1st station wherein, the 2nd station be for adding the tea station, and the 3rd station is for steaming the tea station, more than three stations all between middle mould rotating disk 14 stops, finish technical process.From the 3rd station to 4 stations is to press the motion of tea station, pressing tea station motion beginning, the patrix roller is pushed down by last track 21 earlier, in being rotated further, during patrix 17 is aimed in the correspondence of mould rotating disk 14 behind the nib, this roller enters track 20 special hypotenuses and presses down patrix 17 gradually and enter nib in this.From the 4th station to the 5 stations, patrix 17 and counterdie 15 equal holding positions are constant, make brick tea 16 pressurizes typing.From the 5th station to the 6 stations; counterdie 15 makes it upwards promote in type brick tea 16 and patrix 17 risings under cam 6 rising contour curves promote down, makes patrix leave nib in this; guarantee that patrix balladeur train 18 can drive patrix 17 and do unhinderedly and inwardly retreat, abdicate the top of nib in this.To be counterdies 15 continue under the effect of rising contour curve at cam down in the action of taking out brick tea 16, on push away in type brick tea 16 all break away from mould rotating disk 14 should in nib.From the 6th station to the 7 stations, counterdie 15 is subjected to counterdie to compel down cam 2 to drive counterdies and compel lower roller 8 and descend, in the formation mould rotating disk 14 should in the space of nib, for next circulating process is prepared.
According to the needs of producing, the station number of machine can increase and decrease.
Fig. 3 is brick tea machine compacting, pressurize calibrator structure chart.In each of middle mould rotating disk, on the nib limit patrix is housed all and moves chute 31, the patrix balladeur train 18 that can move radially is housed therein, be equipped with again in this balladeur train can upper and lower activity patrix 17.Patrix moves the material manufacturing of chute with self-lubricating, does not need oil lubrication with the motion that guarantees patrix, prevents that brick tea is subjected to the pollution of oil.It is dismountable that patrix moves chute 18, can repair the compensation glade plane space after the wearing and tearing.
Fig. 4 is the positive view of patrix translating cam, and Fig. 5 is the last perspective view of patrix translating cam.Two figure have all represented the structure of last translating cam 24.It is by patrix translating cam 27 and patrix translating cam locknut 25 (Fig. 1) is dual is fastened on the motionless main shaft 4, make the patrix slide roller 23 (Fig. 1) that can move in a circle is housed in the groove, this roller moves balladeur train 18 and patrix 17 and does radial motion by patrix translating cam line of rabbet joint rule pulling patrix.
An embodiment of this patent is an our factory XC-1200 type brick tea machine, and middle mould rotating disk has eight stations, and single brick tea heavily is 250 grams, and the brick tea volume is long to be 140mm, and wide is 90mm, and height is 22mm, and every output time of machine is 3 seconds, and output is 1200 pieces/hour.
Claims (16)
1. brick tea machine, it is characterized in that adopting general intermittent drive mechanism, mould rotating disk during the motion of will turning round and pause is passed to, the part group that is driven patrix and counterdie by middle mould rotating disk is done the circumference intermittent movement, cooperate patrix translating cam, cam and the interaction of the urgent cam down of counterdie down, form the technique process mechanical action of steaming tea, compacting, pressurize typing and the finished product taking-up of brick tea production, realize the mechanization that brick tea is produced.
2. brick tea machine as claimed in claim 1 is characterized in that entire machine has only the main transmission campaign of a middle mould rotating disk, and other motion all cooperates the cam driving to finish from this main transmission campaign.
3. brick tea machine as claimed in claim 1 is evenly distributed with the middle nib by the operation requirement on the mould rotating disk circumference in it is characterized in that, being equipped with in the hole can upper and lower mobile counterdie.
4. brick tea machine as claimed in claim 1, in it is characterized in that in each of mould rotating disk nib top patrix is housed moves chute, the patrix travelling carriage that can move radially is housed in this chute, being equipped with in this balladeur train can upper and lower mobile patrix.
5. brick tea machine as claimed in claim 1, when it is characterized in that patrix moves balladeur train and rotates, the patrix slide roller that connects on it is forced to do radial motion in the curved groove of the patrix translating cam that is fixed in fixed main shaft, and the drive patrix is done radial motion, outside motion can reach patrix aim in the middle nib of mould rotating disk correspondence, inwardly motion can allow patrix all leave in nib in the correspondence of mould rotating disk.
6. brick tea machine as claimed in claim 1, it is characterized in that counterdie, counterdie push rod and counterdie roller seat are affixed, rotating counterdie roller is housed in the middle of the counterdie roller seat, the mould rotating disk drives in the revolution in the counterdie quilt, the rising contour curve of counterdie roller and fixed cam down interacts, and forces counterdie to move upward by the operation requirement.
7. brick tea machine as claimed in claim 1, it is characterized in that counterdie roller seat inboard is equipped with rotating counterdie and compels lower roller, in the position of regulation, following cam profile curve is the decline state, counterdie is compeled lower roller and moved downward by the urgent cam effect down of counterdie, and the pulling counterdie moves downward.
8. brick tea machine as claimed in claim 1, circumferential groove is opened in the mould rotating disk circle outside one in it is characterized in that, this groove corresponding its each in nib be drilled with tiny led to steam through hole, the fixing steam seat that supplies that cooperates with groove, also can slide relatively with middle mould rotating disk steamed to loose tea body steam supply heat from the side in the middle mould rotating disk phase of stopping.
9. brick tea machine as claimed in claim 1, it is characterized in that in the middle nib upper end of the middle mould rotating disk that steams the tea position one pumping chamber being set, its end is the plane with a plurality of pores, steams the tea time and extracts air between loose tea body out, form vacuum, make steam evenly be full of loose tea body rapidly.
10. brick tea machine as claimed in claim 1 is characterized in that utilizing the pumping chamber base plane to block tealeaves and is subjected to steam impringement and bleeds and inhale excessive when moving steaming the tea time.
11. brick tea machine as claimed in claim 1, it is characterized in that being provided with a last track that is packed on main shaft and the last track pillar, when the patrix roller rolls in its lower section, the fixing position of patrix in pressing tea and pressurize shaping process guarantees that counterdie pushes upwards that loose tea is body formed finalizes the design for brick tea and to its pressurize.
12. brick tea machine as claimed in claim 1, it is characterized in that pressing the tea station to begin, the patrix roller is lived by the upper track rail pressure earlier, in being rotated further, during patrix is aimed at behind the middle nib of mould rotating disk correspondence, this roller enters the special hypotenuse of track and presses down patrix gradually and enter nib in this.
13. brick tea machine as claimed in claim 1; it is characterized in that counterdie is under cam continuation rising contour curve promotes down; make it upwards promote in type brick tea and patrix rising; make patrix leave nib in this; guarantee that the patrix balladeur train can drive patrix and do unhinderedly and inwardly retreat, abdicate the top of nib in this.
Continue under the effect of rising contour curve at cam down 14. brick tea machine as claimed in claim 1, the action that it is characterized in that taking out brick tea are counterdies, on push away in type brick tea all break away from the mould rotating disk should in nib.
15. brick tea machine as claimed in claim 1 is characterized in that patrix moves chute self-lubricating material manufacturing, does not need oil lubrication with the motion that guarantees patrix, prevents that brick tea is subjected to the pollution of oil.
16. brick tea machine as claimed in claim 1 is characterized in that it is dismountable that patrix moves chute, can repair the compensation glade plane space after the wearing and tearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00132852 CN1352881A (en) | 2000-11-08 | 2000-11-08 | Brick tea machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00132852 CN1352881A (en) | 2000-11-08 | 2000-11-08 | Brick tea machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1352881A true CN1352881A (en) | 2002-06-12 |
Family
ID=4595428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00132852 Pending CN1352881A (en) | 2000-11-08 | 2000-11-08 | Brick tea machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1352881A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
| CN103381666A (en) * | 2013-07-19 | 2013-11-06 | 湖北省农业科学院果树茶叶研究所 | Automatic press forming equipment for small tea cake and press forming technological process thereof |
| CN103404630A (en) * | 2013-08-27 | 2013-11-27 | 勐海茶业有限责任公司 | Automatic brick tea production equipment |
| CN103465348A (en) * | 2013-09-22 | 2013-12-25 | 江阴市顺永机械厂 | River course brick double-surface forming machine |
| CN103569412A (en) * | 2013-10-31 | 2014-02-12 | 安徽正远包装科技有限公司 | Circular cake tea filling machine |
| CN103564071A (en) * | 2013-08-27 | 2014-02-12 | 勐海茶业有限责任公司 | Production equipment for small-grain tea |
| CN103999963A (en) * | 2014-06-22 | 2014-08-27 | 浙江省新昌县澄潭茶厂 | Rotary table type efficient baled tea compressor |
| CN104171080A (en) * | 2014-08-30 | 2014-12-03 | 鑫鼎生物科技有限公司 | Brick tea pressing device |
| CN104186717A (en) * | 2014-07-24 | 2014-12-10 | 勐海沱茶厂 | Method and device for pressing tea brick |
| CN105532941A (en) * | 2016-01-05 | 2016-05-04 | 云南下关沱茶（集团）股份有限公司 | Small compressed tea steaming device |
-
2000
- 2000-11-08 CN CN 00132852 patent/CN1352881A/en active Pending
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963017B (en) * | 2012-12-12 | 2016-05-18 | 勐海茶业有限责任公司 | A kind of automatic weighing, compacting tealeaves moulding process |
| CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
| CN103381666A (en) * | 2013-07-19 | 2013-11-06 | 湖北省农业科学院果树茶叶研究所 | Automatic press forming equipment for small tea cake and press forming technological process thereof |
| CN103381666B (en) * | 2013-07-19 | 2015-05-13 | 湖北省农业科学院果树茶叶研究所 | Automatic press forming equipment for small tea cake and press forming technological process thereof |
| CN103564071B (en) * | 2013-08-27 | 2015-09-23 | 勐海茶业有限责任公司 | A kind of production equipment for small-grain tea |
| CN103404630A (en) * | 2013-08-27 | 2013-11-27 | 勐海茶业有限责任公司 | Automatic brick tea production equipment |
| CN103564071A (en) * | 2013-08-27 | 2014-02-12 | 勐海茶业有限责任公司 | Production equipment for small-grain tea |
| CN103404630B (en) * | 2013-08-27 | 2014-12-10 | 勐海茶业有限责任公司 | Automatic brick tea production equipment |
| CN103465348A (en) * | 2013-09-22 | 2013-12-25 | 江阴市顺永机械厂 | River course brick double-surface forming machine |
| CN103569412A (en) * | 2013-10-31 | 2014-02-12 | 安徽正远包装科技有限公司 | Circular cake tea filling machine |
| CN103569412B (en) * | 2013-10-31 | 2016-03-30 | 安徽正远包装科技有限公司 | A kind of cake tea circulation bottle placer |
| CN103999963B (en) * | 2014-06-22 | 2016-03-09 | 浙江省新昌县澄潭茶厂 | A kind of turntable type efficient tea block compressor |
| CN103999963A (en) * | 2014-06-22 | 2014-08-27 | 浙江省新昌县澄潭茶厂 | Rotary table type efficient baled tea compressor |
| CN104186717A (en) * | 2014-07-24 | 2014-12-10 | 勐海沱茶厂 | Method and device for pressing tea brick |
| CN104171080A (en) * | 2014-08-30 | 2014-12-03 | 鑫鼎生物科技有限公司 | Brick tea pressing device |
| CN105532941A (en) * | 2016-01-05 | 2016-05-04 | 云南下关沱茶（集团）股份有限公司 | Small compressed tea steaming device |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |