CN103999963A - Rotary table type efficient baled tea compressor - Google Patents
Rotary table type efficient baled tea compressor Download PDFInfo
- Publication number
- CN103999963A CN103999963A CN201410283013.4A CN201410283013A CN103999963A CN 103999963 A CN103999963 A CN 103999963A CN 201410283013 A CN201410283013 A CN 201410283013A CN 103999963 A CN103999963 A CN 103999963A
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- Prior art keywords
- turntable
- compressor
- rotary table
- support
- base
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- 241001122767 Theaceae Species 0.000 title claims abstract description 40
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 238000007906 compression Methods 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000011449 brick Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000021403 cultural food Nutrition 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Abstract
The invention discloses a rotary table type efficient baled tea compressor which comprises a base, a storage box, a compressing rotary table, a rotary table support, a tool rest and a control part, wherein a feeding table is fixedly installed on the base, the storage box is installed on the feeding table, a discharge nozzle is arranged on the storage box, a feeding motor is installed on the bottom of the storage box, and a screw is installed on the feeding motor; the rotary table support is fixedly installed on the base, the compressing rotary table is installed on the rotary table support in a hinging mode, multiple compressing chambers are arranged on the compressing rotary table, pressure sensors are arranged in the compressing chambers, piston plates are installed in the compressing chambers, a discharging spring is arranged on the right side of each piston plate, a driven gear ring is installed on the compressing rotary table, the tool rest is fixedly installed on the base, a fixed table is installed on the tool rest, a hydraulic cylinder is fixedly installed on the fixed table, a tea cutter is installed on the hydraulic cylinder, and the control part is installed on the rotary table support. The rotary table type efficient baled tea compressor can meet requirements for small-scale production and is simple in structure and high in production efficiency.
Description
[technical field]
The present invention relates to the technical field of tea-processing equipment, particularly the technical field of the efficient tea piece of a kind of turntable type compressor.
[background technology]
Tea is very important part in Chinese food culture, drinking tea is a lot of people's habits and customs, the kind tea area of China is very large, market is very large to the demand of tealeaves, the manner of packing of tea has a variety of in the market, wherein more commonly be pressed into the shape of fragment of brick, brick tea has reduced the volume of tea, easy to carry, user constantly increases the demand of the brick tea being pressed into tealeaves, the process equipment efficiency of single and mini-batch production is low at present, can not meet market demand, quantity-produced process equipment, more and more receive the concern of tea machinery industry, the basic process principle of suppressing brick tea equipment with tealeaves is: be tea raw material by the qualified tealeaves powder of operation processing preparation in early stage, in mould pressing-chamber, carry out machinery or hydraulic pressure compacting, make it to become and there is definite shape, the brick tea of density.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, the efficient tea piece of a kind of turntable type compressor is proposed, can continuously tealeaves be compressed into piece, automaticity is high, compression efficiency is high, and device structure is simple, and volume is little, be applicable to family workshop type production model, compress the tea piece density basically identical simultaneously.
For achieving the above object, the present invention proposes the efficient tea piece of a kind of turntable type compressor, comprise base, material storing box, compression turntable, turntable support, knife rest and control part, on described base, be installed with feeding table, on described feeding table, material storing box is installed, on described material storing box, be provided with discharging gate, material storing box bottom is provided with feeding motor, on described feeding motor, screw rod is installed; On base, be installed with turntable support, the hinged compression turntable that is provided with on turntable support, on described compression turntable, be provided with some discharge chambes, in described discharge chambe, be provided with pressure sensor, piston plate is installed in discharge chambe, described piston plate right side is provided with discharging spring, on compression turntable, passive gear ring is installed; On base, be installed with knife rest, on described knife rest, fixed station be installed, on described fixed station, be installed with hydraulic cylinder, be provided with and cut tea cutter on described hydraulic cylinder, described control part is arranged on turntable support.
As preferably, on described turntable support, turntable motor is installed, in described turntable motor, driving gear is installed, described driving gear contacts with passive gear ring.
As preferably, described control part is connected with pressure sensor, feeding motor and turntable motor respectively by wire.
As preferably, described discharging gate is cone tubular.
As preferably, on described turntable support, be provided with turntable shaft, the diameter of described turntable shaft is 30～50mm, described compression turntable is hingedly mounted in turntable shaft.
As preferably, the quantity of described discharge chambe is 4～8, the rounded or rectangle of described discharge chambe.
As preferably, on described piston plate, be installed with guide post, the right-hand member of described guide post is provided with limiting plate, and described discharging spring fitting is on guide post.
Beneficial effect of the present invention: the present invention is by being applied in compression turntable in the compression process of tealeaves, coordinate each workpiece by control part, can finish the work by continuous and automatic, pass through pressure sensor, can ensure that the compress tea piece density is basically identical, ensure the quality of product, the pressed density of required tea piece can be set by control part simultaneously, operating efficiency is high, and equipment investment cost is low.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[brief description of the drawings]
Fig. 1 is the main pseudosection of the efficient tea piece of a kind of turntable type of the present invention compressor;
Fig. 2 is the enlarged drawing of A portion in Fig. 1;
Fig. 3 is the left view of knife rest;
Fig. 4 is the left view of compression turntable.
In figure: 1-base, 2-feeding table, 21-material storing box, 22-discharging gate, 23-screw rod, 24-feeding motor, 3-compression turntable, 31-discharging spring, 32-limiting plate, 33-piston plate, 34-guide post, the passive gear ring of 35-, 36-discharge chambe, 5-turntable support, 51-turntable shaft, 52-turntable motor, 53-driving gear, 6-knife rest, 61-fixed station, 62-hydraulic cylinder, 63-cut tea cutter, 7-control part, 71-pressure sensor.
[detailed description of the invention]
Consult Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the efficient tea piece of a kind of turntable type of the present invention compressor, comprise base 1, material storing box 21, compression turntable 3, turntable support 5, knife rest 6 and control part 7, on described base 1, be installed with feeding table 2, on described feeding table 2, material storing box 21 is installed, on described material storing box 21, be provided with discharging gate 22, material storing box 21 bottoms are provided with feeding motor 24, on described feeding motor 24, screw rod 23 are installed; On base 1, be installed with turntable support 5, the hinged compression turntable 3 that is provided with on turntable support 5, on described compression turntable 3, be provided with some discharge chambes 36, in described discharge chambe 36, be provided with pressure sensor 71, piston plate 33 is installed in discharge chambe 36, described piston plate 33 right sides are provided with discharging spring 31, on compression turntable 3, passive gear ring 35 are installed; On base 1, be installed with knife rest 6, on described knife rest 6, fixed station 61 be installed, on described fixed station 61, be installed with hydraulic cylinder 62, on described hydraulic cylinder 62, be provided with and cut tea cutter 63, described control part 7 is arranged on turntable support 5.On described turntable support 5, turntable motor 52 is installed, in described turntable motor 52, driving gear 53 is installed, described driving gear 53 contacts with passive gear ring 35.Described control part 7 is connected with pressure sensor 71, feeding motor 24 and turntable motor 52 respectively by wire.Described discharging gate 22 is cone tubular.On described turntable support 5, be provided with turntable shaft 51, the diameter of described turntable shaft 51 is 30～50mm, and described compression turntable 3 is hingedly mounted in turntable shaft 51.The quantity of described discharge chambe 36 is 4～8, the rounded or rectangle of described discharge chambe 36.On described piston plate 33, be installed with guide post 34, the thickness of piston plate 33 is 5～50mm, and the right-hand member of described guide post 34 is provided with limiting plate 32, and described discharging spring 31 is arranged on guide post 34.
The course of work of the present invention:
The efficient tea piece of a kind of turntable type of the present invention compressor in the course of the work, first treated tealeaves is joined in material storing box 21, start power supply, screw rod 23 rotates under the drive of feeding motor 24, tealeaves is admitted to discharge chambe 36, piston plate 33 effect of being under pressure simultaneously moves right, when after piston plate 33 contact pressure sensors 71, pressure data is transferred to control part 7 by pressure sensor 71, in the time that pressure reaches setting pressure, control part 7 is controlled feeding motor 24 and is stopped operating, order is simultaneously cut tea cutter 63 the tea piece of 22 of discharging gates is cut off, then turntable motor 52 drives compression turntable 3 to turn an angle, make next discharge chambe 36 relative with discharging gate 22, tealeaves in discharge chambe 36 is discharged under the elastic force effect of discharging spring 31.
The efficient tea piece of a kind of turntable type of the present invention compressor, device structure is simpler, and cost of investment is low, be applicable to small-scale brick tea and produce, can regulate as required the density of brick tea simultaneously, automation degree of equipment is high, by the rotation of compression turntable 3, can realize the production of serialization, simple to operate.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (7)
1. the efficient tea piece of a turntable type compressor, it is characterized in that: comprise base (1), material storing box (21), compression turntable (3), turntable support (5), knife rest (6) and control part (7), on described base (1), be installed with feeding table (2), material storing box (21) is installed on described feeding table (2), on described material storing box (21), be provided with discharging gate (22), material storing box (21) bottom is provided with feeding motor (24), and screw rod (23) is installed on described feeding motor (24); On base (1), be installed with turntable support (5), the upper hinged compression turntable (3) that is provided with of turntable support (5), on described compression turntable (3), be provided with some discharge chambes (36), in described discharge chambe (36), be provided with pressure sensor (71), piston plate (33) is installed in discharge chambe (36), described piston plate (33) right side is provided with discharging spring (31), on compression turntable (3), passive gear ring (35) is installed; On base (1), be installed with knife rest (6), fixed station (61) is installed on described knife rest (6), on described fixed station (61), be installed with hydraulic cylinder (62), on described hydraulic cylinder (62), be provided with and cut tea cutter (63), described control part (7) is arranged on turntable support (5).
2. the efficient tea piece of a kind of turntable type as claimed in claim 1 compressor, it is characterized in that: turntable motor (52) is installed on described turntable support (5), driving gear (53) is installed in described turntable motor (52), and described driving gear (53) contacts with passive gear ring (35).
3. the efficient tea piece of a kind of turntable type as claimed in claim 1 compressor, is characterized in that: described control part (7) is connected with pressure sensor (71), feeding motor (24) and turntable motor (52) respectively by wire.
4. the efficient tea piece of a kind of turntable type as claimed in claim 1 compressor, is characterized in that: described discharging gate (22) is cone tubular.
5. the efficient tea piece of a kind of turntable type as claimed in claim 1 compressor, it is characterized in that: on described turntable support (5), be provided with turntable shaft (51), the diameter of described turntable shaft (51) is 30～50mm, and described compression turntable (3) is hingedly mounted in turntable shaft (51).
6. the efficient tea piece of a kind of turntable type as claimed in claim 1 compressor, is characterized in that: the quantity of described discharge chambe (36) is 4～8, the rounded or rectangle of described discharge chambe (36).
7. the efficient tea piece of a kind of turntable type compressor as described in any one in claim 1 to 6, it is characterized in that: on described piston plate (33), be installed with guide post (34), the right-hand member of described guide post (34) is provided with limiting plate (32), and described discharging spring (31) is arranged on guide post (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410283013.4A CN103999963B (en) | 2014-06-22 | 2014-06-22 | A kind of turntable type efficient tea block compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410283013.4A CN103999963B (en) | 2014-06-22 | 2014-06-22 | A kind of turntable type efficient tea block compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103999963A true CN103999963A (en) | 2014-08-27 |
| CN103999963B CN103999963B (en) | 2016-03-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410283013.4A Expired - Fee Related CN103999963B (en) | 2014-06-22 | 2014-06-22 | A kind of turntable type efficient tea block compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103999963B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053291A (en) * | 2015-08-18 | 2015-11-18 | 云南韵和机械科技有限公司 | Automatic tea pressing equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1276977A (en) * | 1999-06-09 | 2000-12-20 | 柳祥保 | Rod tea extruding machine |
| CN1352881A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Brick tea machine |
| CN1759707A (en) * | 2005-11-09 | 2006-04-19 | 湖南农业大学 | Screw type machine for impacting tea |
| CN1824586A (en) * | 2006-01-26 | 2006-08-30 | 王胡恒 | Small quantity independent sealed sunitary convenient tea leaf, its manufacturing method and special equipment |
| CN202714148U (en) * | 2012-08-04 | 2013-02-06 | 陈祖云 | Small-particle pu-erh tea pressing device |
-
2014
- 2014-06-22 CN CN201410283013.4A patent/CN103999963B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1276977A (en) * | 1999-06-09 | 2000-12-20 | 柳祥保 | Rod tea extruding machine |
| CN1352881A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Brick tea machine |
| CN1759707A (en) * | 2005-11-09 | 2006-04-19 | 湖南农业大学 | Screw type machine for impacting tea |
| CN1824586A (en) * | 2006-01-26 | 2006-08-30 | 王胡恒 | Small quantity independent sealed sunitary convenient tea leaf, its manufacturing method and special equipment |
| CN202714148U (en) * | 2012-08-04 | 2013-02-06 | 陈祖云 | Small-particle pu-erh tea pressing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053291A (en) * | 2015-08-18 | 2015-11-18 | 云南韵和机械科技有限公司 | Automatic tea pressing equipment |
| CN105053291B (en) * | 2015-08-18 | 2018-05-04 | 云南韵和机械科技有限公司 | A kind of tealeaves automates press device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103999963B (en) | 2016-03-09 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Weiwei Inventor before: Zhang Zheng |
|
| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180115 Address after: 233399 Anhui Province, Bengbu City West Wuhe County Chengguan Town Meishu building 4 unit 402 room 6 Patentee after: Wei Li Wuhe County Agricultural Science and Technology Co Ltd Address before: 312530 Zhejiang city of Shaoxing province Xinchang County Chengtan Town Bridge Road No. 22 Patentee before: Xinchang, Zhejiang Cheng Tan tea processing factory |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180316 Address after: 416300 Hunan Province, Xiangxi Tujia and Miao Autonomous Prefecture Guyang town Guzhang County Hongxing District Patentee after: Hunan Ying Zi Tea Industry Co., Ltd. Address before: 233399 Anhui Province, Bengbu City West Wuhe County Chengguan Town Meishu building 4 unit 402 room 6 Patentee before: Wei Li Wuhe County Agricultural Science and Technology Co Ltd |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160309 Termination date: 20190622 |
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| CF01 | Termination of patent right due to non-payment of annual fee |