CN103564071B - A kind of production equipment for small-grain tea - Google Patents
A kind of production equipment for small-grain tea Download PDFInfo
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- CN103564071B CN103564071B CN201310376299.6A CN201310376299A CN103564071B CN 103564071 B CN103564071 B CN 103564071B CN 201310376299 A CN201310376299 A CN 201310376299A CN 103564071 B CN103564071 B CN 103564071B
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Abstract
The present invention relates to the production equipment adopting novel frame for movement to manufacture small-grain tea, mainly complete the mechanization work carrying out blanking, steaming tea, stone and this process compressing before small-grain tea is formed, belong to the manufacturing equipment of Tea manufacture apparatus field, particularly small-grain tea.The present invention adopts motor to work power source, steam tea platform by circle to complete blanking, steam tea and enter the course of work of laying device, last compressing again, demoulding process, make small-grain tea half finished goods, achieve full automatic mechanical, improve operating efficiency, save work labour and job costs.
Description
Technical field
The present invention relates to a kind of production equipment for small-grain tea, particularly adopt the production equipment for small-grain tea of novel mechanical structures, mainly complete shaping to small-grain tea before carry out blanking, steam the mechanization work of tea, stone and this process compressing, belong to the manufacturing equipment of Tea manufacture apparatus field, particularly small-grain tea.
Background technology
Current China small-grain tea production mode generally adopts manually steams tea, artificial mold filling, the semi-automatic production model of press-molding, and each compacting grain negligible amounts, production efficiency is low, and manual working intensity is large, and safety coefficient is low.Granular Tuocha machine disclosed in patent No. application number 201210548167.2 discloses a kind of granular Tuocha machine driven by motor machine shaft and rotates, in main shaft rotary course, upperpush rod cam and lower cam motionless, master and upper dish are with main axis, and roller is connected with depression bar, and the motion of roller on cam makes depression bar change position in the vertical direction, the compacting completing tealeaves in change procedure be separated, before tealeaves compacting, tealeaves passes into steamed tea, then suppresses, ejects after completing.Small-grain tea machine is in production small-grain tea process, complete the blanking of tealeaves, steam tea, compacting, dial-out Four processes, obtain fine granularity compacting Pu'er tea, although this patent application completes automated production pattern, but the recovery in stability and degree of control and to clout, have weak point, be not enough to meet the requirement to efficient and meticulous industrial tea making process.
Summary of the invention
The present invention is the problem solving above-mentioned prior art, can reach the equipment realizing mechanization automatic integratedization production small-grain tea.
The present invention is achieved in that production equipment for small-grain tea is by blanking device (1), steam tea device (3), laying device (4), surplus material recovery device (5), hydraulic forming device (6), support plate (2) and support form production equipment for small-grain tea, described blanking device (1) is placed in the top of equipment, support is placed in device bottom, hydraulic forming device (6) is placed in support side, support plate (2) is fixedly satisfied with on support, support plate (2) while be fixedly connected with hydraulic forming device (6), steam tea device (3) and be placed in blanking device (1) below, blanking device (1) connects steaming tea device (3) and carries out blanking, laying device (4) is placed in and steams tea device (3) below, laying device (4) is all placed on support plate (2) with steaming tea device (3), tea material through blanking device (1) to blanking, tea material enters and steams tea device (3), tea material water content after steaming tea improves, be convenient to compacting, tea material enters laying device (4) from steaming tea device (3), tea material passes through laying device (4) stone to hydraulic forming device (6), tea material completes compacting in hydraulic forming device (6), surplus material recovery device (5) is placed in support plate (2) below, surplus material recovery device (5) is just to the below being arranged on laying device (4), clout recovery is carried out to the tea material in stone process.
Described blanking device (1) is by rotation charging basket (11), Quantitative dosing pipe (12), blanking entrance (13), turning cylinder (14), pusher roller (15), fixed mount (16), rotary electric machine (17) and decelerator (18) are formed, on described decelerator (18) connection of rotating motor (17), decelerator (18) on one end connection of rotating motor (17) of turning cylinder (14), the other end is fixedly connected with and rotates charging basket (11), under the drive of rotary electric machine (17), turning cylinder (14) drives and rotates charging basket (11) rotation, blanking entrance (13) is placed at the bottom of the cylinder rotating charging basket (11), blanking entrance (13) is connected with Quantitative dosing pipe (12), pusher roller (15) is fixed on fixed mount (16), pusher roller (15) extends to and rotates in charging basket (11), and be close to the bottom of rotating charging basket (11).
Described steaming tea device (3) steams tea platform (310) by circle, material barrel (311), charging aperture (316), steam tea mouth (315), feed opening (317), servomotor (318) and electric motor stand (319) are formed, wherein, three material barrels (311) are had at least to be placed on circular steaming tea platform (310), material barrel (311) is interconnected to constitute hub-and-spoke configuration (312), charging aperture (316) is connected to blanking device (1), charging aperture (316) is placed in the below of blanking device (1), corresponding attachment barrel (311) carries out feed, steam the corresponding corresponding material barrel (311) of tea mouth (315) and carry out the work of steaming tea, feed opening (317) below is corresponding connects laying device (4), electric motor stand (319) is placed in circular steaming tea platform (310) top, servomotor (318) is placed on electric motor stand (319), servomotor (318) provides dynamic Control hub-and-spoke configuration (312) to drive material barrel (311) to steam tea platform (310) top in circle and rotates.
Described steaming tea device (3) also comprises thing cylinder plate (313), steam electromagnetic valve (314), electromagnet (320), steam pipe (323), condensate pipe (324), plate oil cylinder (321) and cylinder bracket (322), steam pipe (323) is placed in and steams tea mouth (315) below, steam electromagnetic valve (314) connects the switch that steam pipe (323) inputs as steam, condensate pipe (324) is placed in and steams tea mouth (315) below and provide recovery to condensed water, cylinder bracket (322) is placed in circular side of steaming tea platform (310), plate oil cylinder (321) is placed in cylinder bracket (322) top, the top of feed opening (317) is located at by plate oil cylinder (321), the bottom in each material barrel (311) installed by thing cylinder plate (313), electromagnet (320) is installed on the leading portion of plate oil cylinder (321), plate oil cylinder (321) provides power telescoping electromagnetic iron (320), material barrel (311) rotates to feed opening (317) top, plate oil cylinder (321) promotes electromagnet (320) and contacts with thing cylinder plate (313), after electromagnet (320) energising, there is magnetic, electromagnet (320) holds thing cylinder plate (313), plate oil cylinder (321) is regained, pull-out thing cylinder plate (313), tealeaves in material barrel (311) drops in laying device (4), plate oil cylinder (321) promotes thing cylinder plate (313) return again, electromagnet (320) power-off, magnetic force disappearance plate oil cylinder (321) band motor magnet (320) is regained, complete the blanking after steaming tea.
Described laying device (4) is by promotion oil cylinder (41), gear (42), tooth bar (43), material toggling roller (44), material toggling box (45), guide post (46), stone frame (47) and oil cylinder axle (48) composition, wherein, guide post (46) is at least two, a guide post (46) is fixedly connected on material toggling box (45) through stone frame (46), another guide post (46) is fixedly connected with material toggling box (45) through stone frame (46) one end, the other end is fixedly connected with and promotes oil cylinder (41), material toggling roller (44) has two at least, material toggling roller (44) is horizontally placed in material toggling box (45), one end of material toggling roller (44) extends to material toggling box (45) outside and fixes with gear (42), gear (42) top is provided with the tooth bar (43) relative to tooth position, tooth bar (43) is fixedly mounted in stone frame (46), promote oil cylinder (41) and power is provided, promote oil cylinder (41) under hydraulic action by oil cylinder axle (48) push-and-pull material toggling back and forth box (45) motion, guide post (46) ensures that material toggling box does rectilinear motion reposefully, on tooth bar (43) fixer hydraulic forming device (6), material toggling box (45) back and forth seesaws thus drives to pull out and expects that roller (44) is followed and moved together under the effect promoting oil cylinder (41), under the resistance of tooth bar (43), gear (42) is forced to rotate, drive material toggling roller (44) rotary rolling in material toggling box (45), complete the work of material toggling stone.
The movement locus of described material toggling box (45) is that one end puts in steaming tea device (3) below, receive by steaming the steamed tea material of tea device (3), splicing supply is completed in this one end, the other end of the movement locus of material toggling box (45) puts in hydraulic forming device (6) middle part, to be pressed by filling in tea material material toggling to hydraulic forming device (6), simultaneously, when material toggling box (45) puts in hydraulic forming device (6) middle part, hydraulic forming device (6) is completed the Tuo tea of compacting from hydraulic forming device (6) release by the front end of material toggling box (45), completes the demoulding of tea product.
Described hydraulic forming device (6) is by support (60), column (61), oil pump, cope match-plate pattern (62), upper tringle (63), middle mould (64), middle template (641), lower tringle (65), lower bolster (66), master cylinder (67), end cylinder (68) and oil cylinder (69) are formed, and wherein, support (60) is placed in bottommost, and four columns (61) are placed in support (60), run through support hydraulic pressure shaped device (6), cope match-plate pattern (62), middle template, the peace that lower bolster (66) keeps flat successively is from top to bottom fixed between column (61), upper tringle (63) is placed in the middle of cope match-plate pattern (62), lower tringle (65) is placed between lower bolster (66), middle mould (64) is fixed in middle template (641), master cylinder (67) is placed in tringle (63) top, tringle (63) in master cylinder (67) connection, end cylinder (68) is placed in lower bolster (66) below, end cylinder (68) connects lower bolster (66), it is other that oil cylinder (69) is placed in support (60), oil pump provides power, and tringle (63) in master cylinder (67) drive is moved up and down in cope match-plate pattern (62), end cylinder (68) drives lower tringle (65) to move up and down in lower bolster (66).
The mounting means of described cope match-plate pattern (62), middle template (641) and lower bolster (66) is removable installation.
Surplus material recovery device (5) is by clout plate (51), pull oil cylinder (52), clout box (53) and clout support plate (54) are formed, wherein, clout support plate (54) is installed on support plate (2) top, clout plate (51) is located on clout support plate (54), clout plate (51) is placed in immediately below laying device (4), clout box (53) is placed in the below of clout plate (51), pull oil cylinder (52) is connected to the side of clout plate (51), pull oil cylinder (52) provides power to reel clout plate (51), clout in laying device (4) is collected in clout box (53).
operation principle is:production equipment for small-grain tea is formed by blanking device (1), steaming tea device (3), laying device (4), surplus material recovery device (5), hydraulic forming device (6), support plate (2) and support.Wherein blanking device (1) is made up of rotation charging basket (11), Quantitative dosing pipe (12), blanking entrance (13), turning cylinder (14), pusher roller (15), fixed mount (16), rotary electric machine (17) and decelerator (18).One end connecting power device (2) of turning cylinder (14), one end is connected to rotates charging basket (11), under the drive of power set (2), drive and rotate charging basket (11) rotation, blanking entrance (13) is placed at the bottom of the cylinder rotating charging basket (11), blanking entrance (13) is connected with Quantitative dosing pipe (12), pusher roller (15) is fixed on fixed mount (16), pusher roller (15) extends to and rotates in charging basket (11), and be close to the bottom of rotating charging basket (11), pusher roller (15) and the bottom interval 10mm rotating charging basket (11).Tea material is poured into and rotates in charging basket (11), after starting power supply, rotary electric machine (17) reaches target velocity by decelerator (18) effect and rotates, turning cylinder (14) drives and rotates charging basket (11) rotation, rotate charging basket (11) and form relative motion with fixing pusher roller (15), tea material is pushed into blanking entrance (13) and enters in Quantitative dosing pipe (12) by pusher roller (15), rotation charging basket (11) often rotates and once completes a blanking operation, by tea material from blanking device (1) blanking to steaming tea device (3).
Steam tea device (3) to be configured to by circle steaming tea platform (310), material barrel (311), charging aperture (316), steaming tea mouth (315), feed opening (317), servomotor (318) and motor (21), wherein, have at least three material barrels (311) to be placed in circular steaming on tea platform (310), and three material barrels (311) are interconnected to constitute hub-and-spoke configuration (312).Charging aperture (316) is connected to blanking device (1), charging aperture (316) is placed in the below of blanking device (1), concrete, Quantitative dosing pipe (12) correspondence in blanking device (1) connects the charging aperture (316) steamed in tea device (3), completes the feed to material barrel (311).Steam the corresponding corresponding material barrel (311) of tea mouth (315) and carry out the work of steaming tea, object is the moisture increasing tealeaves in tea material, improves the moisture of tealeaves, is conducive to avoiding crushing tealeaves in the pressure tea time.Feed opening (317) the corresponding laying device in below (4), material is skidded off from material barrel (311) by feed opening (317), enter in the material toggling box (45) in laying device (4), electric motor stand (319) is placed in circular steaming tea platform (310) top, servomotor (318) is placed on electric motor stand (319), (318 control star structure rotates servomotor, and each rotating range is at 20 °-50 °.Tea material reaches quantitatively in Quantitative dosing pipe (12), the circular material barrel (311) steamed on tea platform (310) is entered at circle charging aperture (316) place of steaming on tea platform (310), hub-and-spoke configuration (312) rotates, barrel (311) turns to and steams tea mouth (315) place steaming tea, after steaming tea completes, barrel (311) turns to feed opening (317) place, and tea material drops down onto in laying device (4).
Further, described steaming tea device (3) also comprises thing cylinder plate (313), steam electromagnetic valve (314), electromagnet (320), steam pipe (323), condensate pipe (324), plate oil cylinder (321) and cylinder bracket (322), cylinder bracket (322) is placed in circular side of steaming tea platform (310), plate oil cylinder (321) is placed in cylinder bracket (322) top, the bottom in each material barrel (311) installed by thing cylinder plate (313)
Electromagnet (320) is installed on the leading portion of plate oil cylinder (321), plate oil cylinder (321) provides power telescoping electromagnetic iron (320), material barrel (311) rotates to feed opening (317) top, plate oil cylinder (321) promotes electromagnet (320) and contacts with thing cylinder plate (313), after electromagnet (320) energising, there is magnetic, electromagnet (320) holds thing cylinder plate (313), plate oil cylinder (321) is regained, pull-out thing cylinder plate (313), tealeaves in material barrel (311) drops in laying device (4), plate oil cylinder (321) promotes thing cylinder plate (313) return again, electromagnet (320) power-off, magnetic force disappearance plate oil cylinder (321) band motor magnet (320) is regained, complete the blanking after steaming tea.Steam pipe (323) is placed in and steams tea mouth (315) below, steam electromagnetic valve (314) connects the switch that steam pipe (323) inputs as steam, when material barrel (311) turns to and steams tea mouth (315), steam electromagnetic valve (314) is opened steam and is carried out the process of steaming tea to the tea material in material barrel (311), after steaming tea completes, steam electromagnetic valve (314) is closed, steam circle is steamed tea platform (310) and is rotated, tea material turns to feed opening (317) place in material barrel (311), thing cylinder plate (313) pulls open, tea material drops down onto in laying device (4) from material barrel (311), condensate pipe (324) is placed in and steams tea mouth (315) below and provide recovery to condensed water.Use plate oil cylinder (321) control thing cylinder plate (313) to carry out steaming the mode of tea, make to steam tea flow process and be convenient to control and management, reach efficiency of doing manual work efficiently.So far, complete and steam tea step, tea material enters in laying device (4).
Laying device (4) is made up of promotion oil cylinder (41), gear (42), tooth bar (43), material toggling roller (44), material toggling box (45), guide post (46) and stone frame (46), wherein, guide post (46) is at least two, one guide post (46) and is fixedly connected on material toggling box (45) through stone frame (46), and the course bearing seesawed for controlling material toggling box (45) ensures straight line; Another root guide post (46) is through stone frame (46), and one end of this guide post (46) is fixedly connected with material toggling box (45), and the other end is fixedly connected with and promotes oil cylinder (41).Promote oil cylinder (41) by hydraulic action push-and-pull guide post (46) back and forth, guide post (46) thus promote material toggling box (45), material toggling roller (44) has two at least, material toggling roller (44) is placed in material toggling box (45), one end of material toggling roller (44) extends to material toggling box (45) outside and fixes with gear (42), gear (42) top is provided with the tooth bar (43) of relative tooth position, tooth bar (43) is fixedly mounted in stone frame (46), material toggling box (45) back and forth seesaws thus is with carry-over bar (43) to seesaw under the effect promoting oil cylinder (41), tooth bar (43) driven gear (42) rotates, gear (42) drives material toggling roller (44) rotary rolling in material toggling box (45).After tea material enters material toggling box (45), in motion reciprocal before and after it, at reciprocal 2-5 time of material toggling roller (44), reach the uniform effect of stone after reciprocal material toggling, after material toggling completes, tea material is allocated in hydraulic forming device (6).
One end of described material toggling box (45) movement locus puts in steams tea device (3) below, the tea material received by steaming tea device (3) steamed enters in material toggling box (45), the other end puts in the middle template (641) at hydraulic forming device (6) middle part, by to be pressed in template (641) in tea material material toggling to hydraulic forming device (6), so laying device (4) is while completing stone, also complete the work in place of tea material to be pressed.
Hydraulic forming device (6) is made up of oil pump, cope match-plate pattern (62), upper tringle (63), middle mould (64), middle template (641), lower tringle (65), lower bolster (66), master cylinder (67), end cylinder (68), oil cylinder (69), oil circuit, support (60), column (61).Wherein, support (60) is placed in bottommost, four columns (61) are placed in support (60), run through support hydraulic pressure shaped device (6), cope match-plate pattern (62), middle template (641), the peace that lower bolster (66) keeps flat successively is from top to bottom fixed between column (61), upper tringle (63) is placed in the middle of cope match-plate pattern (62), lower tringle (65) is placed between lower bolster (66), middle mould (64) is fixed in middle template, master cylinder (67) is placed in tringle (63) top, end cylinder (68) is placed in lower bolster (66) below, it is other that oil cylinder (69) is placed in support (60), oil pump provides power, hydraulic oil provides thrust, oil pump drives hydraulic oil to flow along oil circuit, promote master cylinder (67) vertically to move downward according to the stroke of setting, tringle (63) in master cylinder (67) drive is moved up and down in cope match-plate pattern (62), after compressing for the material in middle mould (64), along column vertical direction upwards correcting action, oil pump drives hydraulic oil to flow along another oil circuit more simultaneously, promotion end cylinder (68) vertically moves upward, end cylinder (68) drives lower tringle (65) to move up and down in lower bolster (66), mould (64) during product is released, the product that will complete compacting when the material toggling box (45) in laying device (4) moves in middle template (641) is again released, and completes the compacting of product, knockout course.
Surplus material recovery device (5) is by clout plate (51), pull oil cylinder (52), clout box (53) and clout support plate (54) are formed, wherein, clout support plate (54) is installed on support plate (2) top, clout plate (51) is located on clout support plate (54), clout plate (51) is placed in immediately below laying device (4), clout box (53) is placed in the below of clout plate (51), pull oil cylinder (52) is connected to the side of clout plate (51), pull oil cylinder (52) provides power to reel clout plate (51), clout in laying device (4) is collected in clout box (53).For ensureing the accuracy that volume weighs, before needing to ensure each compacting, material fills up middle mould (64) die cavity, always has unnecessary material when this just needs work in stone box, therefore namely each discharge quantity is greater than compacting doses, inlet amount 140g, compacting consumption 120g, and it is limited to spread cartridge volume, reach a certain amount of after, stay stone box when unnecessary material is long fill up stone box and spill, can cool affects molding effect simultaneously, and this just carries out a clout and gets rid of after just needing to suppress certain number of times.
So far, tea material is from being fed to steaming tea, and to compressing, clout reclaims, and full machine automatization completes, and achieves de-artificial object of producing, improves production efficiency and quality.
The present invention adopts motor to work power source, steam tea platform by circle to complete blanking, steam tea and enter the course of work of laying device, last compressing again, demoulding process, make small-grain tea half finished goods, achieve full automatic mechanical, improve operating efficiency, save work labour and job costs.
Accompanying drawing explanation
Fig. 1 is the stereogram of production equipment for small-grain tea;
Fig. 2 is the stereogram of blanking device (1);
Fig. 3 is the top view of blanking device (1);
Fig. 4 is for steaming the stereogram of tea device (3);
Fig. 5 is laying device (4) stereogram and the location diagram with surplus material recovery device (5) thereof
Fig. 6 is the schematic diagram of surplus material recovery device (5);
Fig. 7 is hydraulic forming device (6) stereogram,
Wherein: 1-blanking device, 2-support plate, 3-steam tea device, 4-laying device, 5-surplus material recovery device, 6-hydraulic forming device;
11-rotate charging basket, 12-Quantitative dosing pipe, 13-blanking entrance, 14-turning cylinder, 15-pusher roller, 16-fixed mount; 17-rotary electric machine, 18-decelerator;
310-circular steaming tea platform, 311-material barrel, 312-hub-and-spoke configuration, 313-thing cylinder plate, 314-steam electromagnetic valve, 315-steam tea mouth, 316-charging aperture, 317-feed opening, 318-servomotor, 319-electric motor stand, 320-electromagnet, 321-steam oil cylinder, 322-cylinder bracket, 323-steam pipe, 324-condensate pipe;
41-promote oil cylinder, 42-gear, 43-tooth bar, 44-material toggling roller, 45-material toggling box, 46-guide post, 47-stone frame, 48-oil cylinder axle;
51-clout plate, 52-pull oil cylinder, 53-clout box, 54-clout support plate;
60-support, 61-column, 62-cope match-plate pattern, 63-upper tringle, 64-middle mould, 641-middle template, 65-lower tringle, 66-lower bolster, 67-master cylinder, 68-end cylinder, 69-oil cylinder.
Detailed description of the invention
The present invention is by blanking device 1, steam tea device 3, laying device 4, surplus material recovery device 5, hydraulic forming device 6, support plate 2 and support form production equipment for small-grain tea, described blanking device 1 is placed in the top of equipment, support is placed in device bottom, hydraulic forming device 6 is placed in support side, support plate 2 is fixedly satisfied with on support, support plate 2 while be fixedly connected with hydraulic forming device 6, steaming tea device 3 is placed in below blanking device 1, blanking device 1 connects steaming tea device 3 and carries out blanking, laying device 4 is placed in and steams below tea device 3, laying device 4 is all placed on support plate 2 with steaming tea device 3, tea material is through blanking device 1 pair of blanking, tea material enters and steams tea device 3, tea material water content after steaming tea improves, be convenient to compacting, tea material enters laying device 4 from steaming tea device 3, tea material passes through laying device 4 stone to hydraulic forming device 6, tea material completes compacting in hydraulic forming device 6, surplus material recovery device 5 is placed in below support plate 2, surplus material recovery device 5 is just to the below being arranged on laying device 4, clout recovery is carried out to the tea material in stone process.
Further, described blanking device 1 is by rotation charging basket 11, Quantitative dosing pipe 12, blanking entrance 13, turning cylinder 14, pusher roller 15, fixed mount 16, rotary electric machine 17 and decelerator 18 are formed, on described decelerator 18 connection of rotating motor 17, decelerator 18 on one end connection of rotating motor 17 of turning cylinder 14, the other end is fixedly connected with and rotates charging basket 11, under the drive of rotary electric machine 17, turning cylinder 14 drives rotation charging basket 11 to rotate, blanking entrance 13 is placed at the bottom of the cylinder rotating charging basket 11, blanking entrance 13 is connected with Quantitative dosing pipe 12, pusher roller 15 is fixed on fixed mount 16, pusher roller 15 extends to and rotates in charging basket 11, and be close to the bottom of rotating charging basket 11.
Further, described steaming tea device 3 steams tea platform 310 by circle, material barrel 311, charging aperture 316, steam tea mouth 315, feed opening 317, servomotor 318 and electric motor stand 319 are formed, wherein, three material barrels 311 are had at least to be placed on circular steaming tea platform 310, material barrel 311 is interconnected to constitute hub-and-spoke configuration 312, charging aperture 316 is connected to blanking device 1, charging aperture 316 is placed in the below of blanking device 1, corresponding attachment barrel 311 carries out feed, steam the corresponding corresponding material barrel 311 of tea mouth 315 and carry out the work of steaming tea, corresponding connection laying device 4 below feed opening 317, electric motor stand 319 is placed in above circular steaming tea platform 310, servomotor 318 is placed on electric motor stand 319, servomotor 318 provides dynamic Control hub-and-spoke configuration 312 to drive material barrel 311 to steam above tea platform 310 in circle and rotates.
Further, described steaming tea device 3 also comprises thing cylinder plate 313, steam electromagnetic valve 314, electromagnet 320, steam pipe 323, condensate pipe 324, plate oil cylinder 321 and cylinder bracket 322, steam pipe 323 is placed in and steams below tea mouth 315, steam electromagnetic valve 314 connects the switch that steam pipe 323 inputs as steam, condensate pipe 324 is placed in the recovery of steaming and to provide below tea mouth 315 condensed water, cylinder bracket 322 is placed in circular side of steaming tea platform 310, plate oil cylinder 321 is placed in above cylinder bracket 322, the top of feed opening 317 is located at by plate oil cylinder 321, the bottom in each material barrel 311 installed by thing cylinder plate 313, electromagnet 320 is installed on the leading portion of plate oil cylinder 321, plate oil cylinder 321 provides power telescoping electromagnetic iron 320, material barrel 311 rotates above feed opening 317, plate oil cylinder 321 promotes electromagnet 320 and contacts with thing cylinder plate 313, electromagnet 320 has magnetic after being energized, electromagnet 320 holds thing cylinder plate 313, plate oil cylinder 321 is regained, pull-out thing cylinder plate 313, tealeaves in material barrel 311 drops in laying device 4, plate oil cylinder 321 promotes thing cylinder plate (313) return again, electromagnet 320 power-off, magnetic force disappearance plate oil cylinder 321 is with motor magnet 320 to regain, complete the blanking after steaming tea.
Concrete, described laying device 4 is by promotion oil cylinder 41, gear 42, tooth bar 43, material toggling roller 44, material toggling box 45, guide post 46 and stone frame 46 form, wherein, guide post 46 is at least two, a guide post 46 is fixedly connected on material toggling box 45 through stone frame 46, another guide post 46 is fixedly connected with material toggling box 45 through stone frame 46 one end, the other end is fixedly connected with and promotes oil cylinder 41, material toggling roller 44 has two at least, material toggling roller 44 is horizontally placed in material toggling box 45, one end of material toggling roller 44 extends to outside material toggling box 45 to be fixed with gear 42, the tooth bar 43 relative to tooth position is provided with above gear 42, tooth bar 43 is fixedly mounted in stone frame 46, promote oil cylinder 41 and power is provided, promote oil cylinder 41 under hydraulic action by the motion of guide post 46 push-and-pull material toggling back and forth box 45, material toggling box 45 back and forth seesaws thus is with carry-over bar 43 to seesaw under the effect promoting oil cylinder 41, tooth bar 43 driven gear 42 rotates, gear 42 drives material toggling roller 44 rotary rolling in material toggling box 45, complete the work of material toggling stone.
Further, the movement locus of described material toggling box 45 is that one end puts in below steaming tea device 3, receive by steaming the steamed tea material of tea device 3, splicing supply is completed in this one end, the other end of the movement locus of material toggling box 45 puts in the middle part of hydraulic forming device 6, to be pressed by filling in tea material material toggling to hydraulic forming device 6, simultaneously, when material toggling box 45 puts in the middle part of hydraulic forming device 6, the Tuo tea that hydraulic forming device 6 is completed compacting by the front end of material toggling box 45 is released from hydraulic forming device 6, completes the demoulding of tea product.
Further, described hydraulic forming device 6 is by support 60, column 61, oil pump, cope match-plate pattern 62, upper tringle 63, middle mould 64, middle template 641, lower tringle 65, lower bolster 66, master cylinder 67, end cylinder 68 and oil cylinder 69 are formed, wherein, support 60 is placed in bottommost, four columns 61 are placed in support 60, run through support hydraulic pressure shaped device 6, cope match-plate pattern 62, middle template, lower bolster 66 keeps flat peace successively from top to bottom and is fixed between column 61, upper tringle 63 is placed in the middle of cope match-plate pattern 62, lower tringle 65 is placed between lower bolster 66, middle mould 64 is fixed in middle template 641, master cylinder 67 is placed in above tringle 63, master cylinder 67 connects upper tringle 63, end cylinder 68 is placed in below lower bolster 66, end cylinder 68 connects lower bolster 66, it is other that oil cylinder 69 is placed in support 60, oil pump provides power, master cylinder 67 is made to drive upper tringle 63 to move up and down in cope match-plate pattern 62, end cylinder 68 drives lower tringle 65 to move up and down in lower bolster 66.
More specifically, the mounting means of described cope match-plate pattern 62, middle template 641 and lower bolster 66 is removable installation.
Further, described surplus material recovery device 5 is made up of clout plate 51, pull oil cylinder 52, clout box 53 and clout support plate 54, wherein, clout support plate 54 is installed on above support plate 2, clout plate 51 is located on clout support plate 54, clout plate 51 is placed in immediately below laying device 4, clout box 53 is placed in the below of clout plate 51, pull oil cylinder 52 is connected to the side of clout plate 51, pull oil cylinder 52 provides power to reel clout plate 51, is collected in clout box 53 by the clout in laying device 4.
As shown in Fig. 1-Fig. 7, for whole complete production equipment for small-grain tea, after starting power supply, rotary electric machine 17 reaches target velocity by decelerator 18 effect and rotates, turning cylinder 14 drives rotation charging basket 11 to rotate, and rotate charging basket 11 and form relative motion with fixing pusher roller 15, tea material is pushed into blanking entrance 13 and enters in Quantitative dosing pipe 12 by pusher roller 15, rotation charging basket 11 often rotates and once completes a blanking operation, by tea material from blanking device 1 blanking to steaming tea device 3.Tea material reaches quantitatively in Quantitative dosing pipe 12, the circular material barrel 311 steamed on tea platform 310 is entered at circle charging aperture 316 place of steaming on tea platform 310, hub-and-spoke configuration 312 rotates, barrel 311 turns to and steams tea mouth 315 place steaming tea, after steaming tea completes, barrel 311 turns to feed opening 317 place, and tea material drops down onto in laying device 4.Plate oil cylinder 321 provides power to reel thing cylinder plate 313, when material barrel 311 turns to and steams tea mouth 315, steam electromagnetic valve 314 is opened steam and is carried out the process of steaming tea to the tea material in material barrel 311, after steaming tea completes, steam electromagnetic valve 314 is closed, steam circle is steamed tea platform 310 and is rotated, tea material turns to feed opening 317 place in material barrel 311, thing cylinder plate 313 pulls open, tea material drops down onto in laying device 4 from material barrel 311, and condensate pipe 324 is placed in the recovery of steaming and to provide below tea mouth 315 condensed water; After tea material enters material toggling box 45, in motion reciprocal before and after it, at reciprocal 4 times of material toggling roller 44, the uniform effect of stone is reached after reciprocal material toggling, material toggling box 33 hour rack 36 that seesaws provides resistance, promotes gear 34 and drives and pull out material roller 35 and rotate, play the effect of stirring material, ensure that material fills up middle mould, ensure that the qualification rate of product.After material toggling completes, tea material is allocated to the stone entering in hydraulic forming device 6 and complete centering mould in middle mould, after stone completes, oil pump drives hydraulic oil to flow along oil circuit, promote master cylinder 67 vertically to move downward according to the stroke of setting, make master cylinder 67 drive upper tringle 63 to move up and down in cope match-plate pattern 62; After compressing for the material in middle mould 64, along column vertical direction upwards correcting action, oil pump drives hydraulic oil to flow along another oil circuit more simultaneously, promote end cylinder 68 vertically to move upward, end cylinder 68 drives lower tringle 65 to move up and down in lower bolster 66, mould 64 in being released by product, releases the product completing compacting when the material toggling box 45 in laying device 4 moves in middle template 641 again.During compacting, the diameter of tealeaves is equally large with middle nib, and when ejecting, tealeaves expands, and the diameter of tealeaves will become large, for avoiding tealeaves to be bonded on lower tringle, when pulling out magazine pusher, tea is pushed away bad, therefore when product ejects by counterdie, return back to top twice under upper, lower tringle is separated with tealeaves.Pull out magazine dynamic forward time just product is proposed, counterdie declines, to pull out when magazine goes back simultaneously with regard to blanking in middle nib.Complete the compacting of product, knockout course.For ensureing the accuracy that volume weighs, before needing to ensure each compacting, material fills up middle mould 64 die cavity, always has unnecessary material when this just needs work in stone box, therefore namely each discharge quantity is greater than compacting doses, inlet amount 140g, compacting consumption 120g, and it is limited to spread cartridge volume, stays stone box fill up stone box and spill when unnecessary material is long, can cool simultaneously and affect molding effect, this just needs compacting number of times to reach just to carry out clout for 13 times afterwards to get rid of.Pull oil cylinder 52 provides power to reel clout plate 51, is collected in clout box 53 by the clout in laying device 4.
So far, tea material is from being fed to steaming tea, and to compressing, clout reclaims, and full machine automatization completes, and achieves de-artificial object of producing, improves production efficiency and quality.
Claims (8)
1. a production equipment for small-grain tea, it is characterized in that: by blanking device (1), steam tea device (3), laying device (4), surplus material recovery device (5), hydraulic forming device (6), support plate (2) and support are formed, described blanking device (1) is placed in the top of equipment, support is placed in device bottom, hydraulic forming device (6) is placed in support side, support plate (2) is fixedly satisfied with on support, support plate (2) while be fixedly connected with hydraulic forming device (6), steam tea device (3) and be placed in blanking device (1) below, blanking device (1) connects steaming tea device (3) and carries out blanking, laying device (4) is placed in and steams tea device (3) below, laying device (4) is all placed on support plate (2) with steaming tea device (3), tea material is through blanking device (1) blanking, tea material enters and steams tea device (3), tea material water content after steaming tea improves, be convenient to compacting, tea material enters laying device (4) from steaming tea device (3), tea material passes through laying device (4) stone to hydraulic forming device (6), tea material completes compacting in hydraulic forming device (6), surplus material recovery device (5) is placed in support plate (2) below, surplus material recovery device (5) is just to the below being arranged on laying device (4), clout recovery is carried out to the tea material in stone process,
Described hydraulic forming device (6) is by support (60), column (61), oil pump, cope match-plate pattern (62), upper tringle (63), middle mould (64), middle template (641), lower tringle (65), lower bolster (66), master cylinder (67), end cylinder (68) and oil cylinder (69) are formed, and wherein, support (60) is placed in bottommost, and four columns (61) are placed in support (60), run through support hydraulic pressure shaped device (6), cope match-plate pattern (62), middle template, lower bolster (66) keeps flat from top to bottom successively and is fixed between column (61), upper tringle (63) is placed in the middle of cope match-plate pattern (62), lower tringle (65) is placed between lower bolster (66), middle mould (64) is fixed in middle template (641), master cylinder (67) is placed in tringle (63) top, tringle (63) in master cylinder (67) connection, end cylinder (68) is placed in lower bolster (66) below, end cylinder (68) connects lower bolster (66), it is other that oil cylinder (69) is placed in support (60), oil pump provides power, and tringle (63) in master cylinder (67) drive is moved up and down in cope match-plate pattern (62), end cylinder (68) drives lower tringle (65) to move up and down in lower bolster (66).
2. a kind of production equipment for small-grain tea according to claim 1, it is characterized in that: described blanking device (1) is by rotation charging basket (11), Quantitative dosing pipe (12), blanking entrance (13), turning cylinder (14), pusher roller (15), fixed mount (16), rotary electric machine (17) and decelerator (18) are formed, on described decelerator (18) connection of rotating motor (17), decelerator (18) on one end connection of rotating motor (17) of turning cylinder (14), the other end is fixedly connected with and rotates charging basket (11), under the drive of rotary electric machine (17), turning cylinder (14) drives and rotates charging basket (11) rotation, blanking entrance (13) is placed at the bottom of the cylinder rotating charging basket (11), blanking entrance (13) is connected with Quantitative dosing pipe (12), pusher roller (15) is fixed on fixed mount (16), pusher roller (15) extends to and rotates in charging basket (11), and be close to the bottom of rotating charging basket (11).
3. a kind of production equipment for small-grain tea according to claim 1, it is characterized in that: described steaming tea device (3) steams tea platform (310) by circle, material barrel (311), charging aperture (316), steam tea mouth (315), feed opening (317), servomotor (318) and electric motor stand (319) are formed, wherein, three material barrels (311) are had at least to be placed on circular steaming tea platform (310), material barrel (311) is interconnected to constitute hub-and-spoke configuration (312), charging aperture (316) is connected to blanking device (1), charging aperture (316) is placed in the below of blanking device (1), corresponding attachment barrel (311) carries out feed, steam the corresponding corresponding material barrel (311) of tea mouth (315) and carry out the work of steaming tea, feed opening (317) below is corresponding connects laying device (4), electric motor stand (319) is placed in circular steaming tea platform (310) top, servomotor (318) is placed on electric motor stand (319), servomotor (318) provides dynamic Control hub-and-spoke configuration (312) to drive material barrel (311) to steam tea platform (310) top in circle and rotates.
4. a kind of production equipment for small-grain tea according to claim 3, it is characterized in that: described steaming tea device (3) also comprises thing cylinder plate (313), steam electromagnetic valve (314), electromagnet (320), steam pipe (323), condensate pipe (324), plate oil cylinder (321) and cylinder bracket (322), steam pipe (323) is placed in and steams tea mouth (315) below, steam electromagnetic valve (314) connects the switch that steam pipe (323) inputs as steam, condensate pipe (324) is placed in and steams tea mouth (315) below and provide recovery to condensed water, cylinder bracket (322) is placed in circular side of steaming tea platform (310), plate oil cylinder (321) is placed in cylinder bracket (322) top, the top of feed opening (317) is located at by plate oil cylinder (321), the bottom in each material barrel (311) installed by thing cylinder plate (313), electromagnet (320) is installed on the leading portion of plate oil cylinder (321), plate oil cylinder (321) provides power telescoping electromagnetic iron (320), material barrel (311) rotates to feed opening (317) top, plate oil cylinder (321) promotes electromagnet (320) and contacts with thing cylinder plate (313), after electromagnet (320) energising, there is magnetic, electromagnet (320) holds thing cylinder plate (313), plate oil cylinder (321) is regained, pull-out thing cylinder plate (313), tealeaves in material barrel (311) drops in laying device (4), plate oil cylinder (321) promotes thing cylinder plate (313) return again, electromagnet (320) power-off, magnetic force disappearance plate oil cylinder (321) band motor magnet (320) is regained, complete the blanking after steaming tea.
5. a kind of production equipment for small-grain tea according to claim 1, it is characterized in that: described laying device (4) is by promotion oil cylinder (41), gear (42), tooth bar (43), material toggling roller (44), material toggling box (45), guide post (46), stone frame (47) and oil cylinder axle (48) composition, wherein, guide post (46) is at least two, a guide post is fixedly connected on material toggling box (45) through stone frame (47), another guide post is fixedly connected with material toggling box (45) through stone frame (47) one end, the other end is fixedly connected with and promotes oil cylinder (41), material toggling roller (44) has two at least, material toggling roller (44) is horizontally placed in material toggling box (45), one end of material toggling roller (44) extends to material toggling box (45) outside and fixes with gear (42), gear (42) top is provided with the tooth bar (43) relative to tooth position, tooth bar (43) is fixedly mounted in stone frame (47), promote oil cylinder (41) and power is provided, promote oil cylinder (41) under hydraulic action by oil cylinder axle (48) push-and-pull material toggling back and forth box (45) motion, guide post (46) ensures that material toggling box does rectilinear motion reposefully, tooth bar (43) is fixed on hydraulic forming device (6), material toggling box (45) back and forth seesaws thus drives to pull out and expects that roller (44) is followed and moved together under the effect promoting oil cylinder (41), under the resistance of tooth bar (43), gear (42) is forced to rotate, drive material toggling roller (44) rotary rolling in material toggling box (45), complete the work of material toggling stone.
6. a kind of production equipment for small-grain tea according to claim 5, it is characterized in that: the movement locus of described material toggling box (45) is that one end puts in steaming tea device (3) below, receive by steaming the steamed tea material of tea device (3), splicing supply is completed in this one end, the other end of the movement locus of material toggling box (45) puts in hydraulic forming device (6) middle part, to be pressed by filling in tea material material toggling to hydraulic forming device (6), simultaneously, when material toggling box (45) puts in hydraulic forming device (6) middle part, the Tuo tea that hydraulic forming device (6) is completed compacting by the front end of material toggling box (45) is released from hydraulic forming device (6), complete the demoulding of tea product.
7. a kind of production equipment for small-grain tea according to claim 1, is characterized in that: the mounting means of described cope match-plate pattern (62), middle template (641) and lower bolster (66) is removable installation.
8. a kind of production equipment for small-grain tea according to claim 1, it is characterized in that: surplus material recovery device (5) is by clout plate (51), pull oil cylinder (52), clout box (53) and clout support plate (54) are formed, wherein, clout support plate (54) is installed on support plate (2) top, clout plate (51) is located on clout support plate (54), clout plate (51) is placed in immediately below laying device (4), clout box (53) is placed in the below of clout plate (51), pull oil cylinder (52) is connected to the side of clout plate (51), pull oil cylinder (52) provides power to reel clout plate (51), clout in laying device (4) is collected in clout box (53).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104430984B (en) * | 2014-12-04 | 2017-03-15 | 鑫鼎生物科技有限公司 | Bicyclic blue bricks tea production line |
| CN106172899A (en) * | 2015-04-30 | 2016-12-07 | 和平 | A kind of tea that compresses produces equipment |
| CN104872307A (en) * | 2015-06-24 | 2015-09-02 | 东莞市国威精密机械有限公司 | Hand-tamped fuzhuan tea production device and method |
| CN105028715A (en) * | 2015-08-05 | 2015-11-11 | 益阳胜希机械设备制造有限公司 | Automatic tea leaf steaming machine with rotary disc |
| CN105211343B (en) * | 2015-09-29 | 2019-07-12 | 湖南梅山黑茶股份有限公司 | Dark green tea decatize system |
| CN109250204B (en) * | 2018-10-12 | 2023-12-05 | 浙江瑞志机械有限公司 | Feeder with switching blanking function |
| CN115475572A (en) * | 2022-10-17 | 2022-12-16 | 重庆亚锋药业有限公司 | Koji-building forming machine equipment |
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| CN1352881A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Brick tea machine |
| CN202714148U (en) * | 2012-08-04 | 2013-02-06 | 陈祖云 | Small-particle pu-erh tea pressing device |
| CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1352881A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Brick tea machine |
| CN202714148U (en) * | 2012-08-04 | 2013-02-06 | 陈祖云 | Small-particle pu-erh tea pressing device |
| CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
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Effective date of registration: 20170510 Address after: 523128 Guangdong city of Dongguan province Dongcheng District Wei Xiang Road No. 5 cattle Hill Community Patentee after: Dongguan City great Yi Tea Industry Science and Technology Ltd. Address before: 666200 Yunnan Province, Xishuangbanna Dai Autonomous Prefecture of Menghai Menghai County town of Tea Road No. 9 Patentee before: Menghai Tea Industry Co., Ltd. |