CN206936089U - A kind of disk spring device for automatically molding - Google Patents
A kind of disk spring device for automatically molding Download PDFInfo
- Publication number
- CN206936089U CN206936089U CN201720880279.6U CN201720880279U CN206936089U CN 206936089 U CN206936089 U CN 206936089U CN 201720880279 U CN201720880279 U CN 201720880279U CN 206936089 U CN206936089 U CN 206936089U
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- shaping
- oil cylinder
- workbench
- motor
- mold apparatus
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- 238000000465 moulding Methods 0.000 title claims abstract description 10
- 238000007493 shaping process Methods 0.000 claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
The utility model discloses a kind of disk spring device for automatically molding, including oil cylinder, shaping upper, shaping lower mold apparatus, workbench, chute feeder, oil cylinder firm banking, workpiece outlet sliding block, rotating shaft, shaft fixing block, discharge baffle, motor, vibrator and programmable controller；Annular disc is put into chute feeder；Annular disc is transmitted under shaping in mould under the vibration of vibrator along chute feeder；The piston of oil cylinder promotes shaping upper to move downward, and shaping upper contacts with annular disc and the lower mould of shaping and annular disc is pressed into cone base；The piston driving shaping upper of oil cylinder moves upwards, and cylinder drives workpiece outlet sliding block to shrink, and motor drives rotating shaft to be rotated by 90 °, and shaping lower mold apparatus is rotated by 90 °, and cone base drops stretches out return in discharge baffle top discharge, workpiece outlet sliding block；Wait next annular disc to enter the lower mould of shaping, so move in circles；The utility model production efficiency is high, it is safe and reliable, greatly saved human cost.
Description
Technical field
The utility model is related to the processing method and processing unit (plant) of disk spring, more particularly to a kind of disk spring automatically into
Type device.
Background technology
In the prior art, the shaping of disk spring is that the upper/lower die of shaping is arranged on punch press, by manually by ring
Shape disk is put into lower mould, starts punch press switch, upward return again after the circle of punch press flywheel turns one drives upper mould downward, manually will be into
The good circular cone piece of type takes out, and so completes the shaping of a product.Such operation efficiency is low, while after working long hours
Fatigue can be caused, hand is easily accidentally injured when workpiece is put into taking-up, larger potential safety hazard be present.
Utility model content
In view of this, technical problem to be solved in the utility model is：There is provided a kind of offer a kind of safe and reliable, Yi Sheng
Production and installation simultaneously can improve a kind of the disk spring device for automatically molding and forming method of disk spring production efficiency.
In order to achieve the above object, the utility model adopts the following technical scheme that to realize：
A kind of disk spring device for automatically molding, including oil cylinder, shaping upper, shaping lower mold apparatus, workbench, feeding
Groove, oil cylinder firm banking, workpiece export sliding block, rotating shaft, shaft fixing block, discharge baffle, motor, vibrator and may be programmed
Controller；The upper surface of the workbench is equipped with oil cylinder fixing base, and the oil cylinder is installed on oil cylinder fixing base, in the shaping
Mould is connected on the piston of the oil cylinder, and the upper surface of the workbench is provided with chute feeder, is set in front of one end of the chute feeder
There is workpiece to export sliding block, the workpiece outlet sliding block connection cylinder is simultaneously passed through rotating shaft by Controlled by Programmable Controller, the rotating shaft
Fixed seat is installed on the lower section of the workbench, and the shaping lower mold apparatus is installed in the rotating shaft, is equipped with the rotating shaft
Shaft gear, the workbench lower section are also equipped with motor and vibrator, and the motor is provided with motor-driven gear,
The motor-driven gear engages shaft gear, and the shaping upper is on the surface of shaping lower mold apparatus, the shaping
Work area corresponding to immediately below mould is provided with perforation and contacted for shaping upper through workbench with shaping lower mold apparatus.
Further improvement of the utility model is：The shaping lower mold apparatus is by the lower mould of four identical shapings and rotating shaft
Composition, mould is installed in the rotating shaft under the shaping, into an angle of 90 degrees between mould under adjacent shaping.
Further improvement of the utility model is：The lower section of the shaping lower mold apparatus is provided with the branch for being installed on workbench
Discharge baffle on support.
Further improvement of the utility model is：The chute feeder in ramped shaped at perforation on workbench gradually to
Under.
Further improvement of the utility model is：The motor and vibrator are connected to the programmable controller
And by Controlled by Programmable Controller.
The forming method of disk spring, it is characterised in that：Comprise the following steps：
(1) feeding：
Annular disc is put into chute feeder；Annular disc is transmitted in mould under shaping under the vibration of vibrator along chute feeder
It is interior；
(2) it is molded：
The piston of oil cylinder promotes shaping upper to move downward, and shaping upper contacts with annular disc and shaping time mould and by ring
Shape disk is pressed into cone base；
(3) discharge：
The piston driving shaping upper of oil cylinder moves upwards, and cylinder drives workpiece outlet sliding block to shrink, and motor drives
Rotating shaft is rotated by 90 °, and shaping lower mold apparatus is rotated by 90 °, and cone base drops to be stretched out back in discharge baffle top discharge, workpiece outlet sliding block
Position.
The cylinder, vibrator and motor pass through Controlled by Programmable Controller.
Can be the beneficial effects of the utility model be by above-mentioned technical proposal：
Compared with prior art, the utility model by ramped shaped chute feeder in the presence of vibrator automatically by annular
Motor drives rotating shaft to be rotated by 90 ° when disk is sent into in-molded under shaping and discharging, and rotating shaft drives shaping lower mold apparatus
It is rotated by 90 °, cone base drops stretches out return in discharge baffle top discharge, workpiece outlet sliding block, and whole process is automatically performed, and is substituted
It is existing by way of manually annular disc is put into the lower mould of shaping and take out the cone base of forming from shaping down mould,
It is safe efficient, saved substantial amounts of human cost.
Brief description of the drawings
Fig. 1 is the utility model positive structure schematic；
Fig. 2 be in Fig. 1 A-A to structural representation；
Fig. 3 is the utility model dimensional structure diagram；
Fig. 4 is the cross section structure schematic diagram of annular disc；
Fig. 5 is disk spring (cone base) cross section structure schematic diagram.
Embodiment
In order that those skilled in the art can be further understood that feature of the present utility model and technology contents, refer to
Down about detailed description of the present utility model and accompanying drawing.
As Figure 1-3, a kind of disk spring device for automatically molding, including oil cylinder 1, shaping upper 2, the lower mould dress of shaping
Put, workbench, chute feeder, oil cylinder firm banking, workpiece outlet sliding block, rotating shaft, shaft fixing block, discharge baffle, motor,
Vibrator and programmable controller；The upper surface of workbench 3 is equipped with oil cylinder fixing base 5, and oil cylinder 1 is installed on oil cylinder fixing base 5,
Shaping upper 2 is connected on the piston of oil cylinder 1, and the upper surface of workbench 3 is provided with chute feeder 4, is provided with front of one end of chute feeder 4
Workpiece exports sliding block 7, and workpiece outlet sliding block 7 connects cylinder and passed through shaft fixing block 8 by Controlled by Programmable Controller, rotating shaft 9
The lower section of workbench 3 is installed on, shaping lower mold apparatus 6 is installed in rotating shaft 9, and shaft gear 11, workbench 3 are housed in rotating shaft 9
Lower section is also equipped with motor 12 and vibrator 14, and motor 12 is provided with motor-driven gear 13, motor-driven gear 13
Engage shaft gear 11, the workbench corresponding to immediately below the surface of shaping lower mold apparatus 6, shaping upper 2 of shaping upper 2
3rd area are provided with perforation and contact with shaping lower mold apparatus 6 through workbench 3 for shaping upper 2
As shown in Fig. 2 shaping lower mold apparatus 6 is made up of the lower mould 61 of four identical shapings and rotating shaft 9, it is molded lower mould 61 and pacifies
Loaded in rotating shaft 9, into an angle of 90 degrees between mould 61 under adjacent shaping；Chute feeder 4 is in ramped shaped to gradual at perforation on workbench
Downwards.
As Figure 1-3, the lower section for being molded lower mold apparatus 6 is provided with the discharge baffle being installed on the support frame of workbench 3
10；Motor 12 and vibrator 14 are connected to programmable controller (not shown) and by Controlled by Programmable Controller.
The forming method of disk spring, comprises the following steps：
(1) feeding：
Annular disc 15 is put into chute feeder 4；Annular disc 15 is transmitted under the vibration of vibrator 14 along chute feeder 4
In the lower mould 61 of shaping；
(2) it is molded：
The piston of oil cylinder 1 promotes shaping upper 2 to move downward, and shaping upper 2 connects with annular disc 15 and the lower mould 61 of shaping
Touch and annular disc 15 is pressed into cone base 15 ' (disk spring)；
(3) discharge：
The piston driving shaping upper 2 of oil cylinder 1 moves upwards, and cylinder drives workpiece outlet sliding block 7 to shrink, motor 12
Drive rotating shaft 9 to be rotated by 90 °, be molded lower mould 6 and be rotated by 90 °, cone base 15 ' drops to be slided in the top discharge of discharge baffle 10, workpiece outlet
Block 7 stretches out return；
Thus complete the shaping of a disk spring；Next annular disc 15 is waited to enter the lower mould 61 of shaping, so
Circulation.Cylinder, vibrator 14 and motor 12 pass through Controlled by Programmable Controller.
But preferable possible embodiments of the present utility model are the foregoing is only, and are not used to limit to patent of the present utility model
Scope, therefore all equivalent structure changes made with the utility model specification and accompanying drawing content, are similarly included in this practicality
In new scope.
Claims (5)
- A kind of 1. disk spring device for automatically molding, it is characterised in that：Including oil cylinder, shaping upper, shaping lower mold apparatus, work Platform, chute feeder, oil cylinder firm banking, workpiece outlet sliding block, rotating shaft, shaft fixing block, discharge baffle, motor, vibrator And programmable controller；The upper surface of the workbench is equipped with oil cylinder fixing base, and the oil cylinder is installed on oil cylinder fixing base, institute Shaping upper to be stated to be connected on the piston of the oil cylinder, the upper surface of the workbench is provided with chute feeder, and the one of the chute feeder End front is provided with workpiece outlet sliding block, and the workpiece exports sliding block connection cylinder and by Controlled by Programmable Controller, the rotating shaft The lower section of the workbench is installed on by shaft fixing block, the shaping lower mold apparatus is installed in the rotating shaft, described turn Shaft gear is housed on axle, is also equipped with motor and vibrator below the workbench, the motor is provided with motor Travelling gear, the motor-driven gear engage shaft gear, and the shaping upper is positioned at the surface of shaping lower mold apparatus, institute Work area corresponding to immediately below shaping upper is stated to connect through workbench and shaping lower mold apparatus for shaping upper provided with perforation Touch.
- 2. disk spring device for automatically molding according to claim 1, it is characterised in that：The shaping lower mold apparatus is by four The lower mould of individual identical shaping and rotating shaft composition, mould is installed in the rotating shaft under the shaping, under adjacent shaping between mould into An angle of 90 degrees.
- 3. disk spring shaped device according to claim 1, it is characterised in that：Set below the shaping lower mold apparatus There is the discharge baffle on the support frame for being installed on workbench.
- 4. disk spring device for automatically molding according to claim 1, it is characterised in that：The chute feeder in ramped shaped to On workbench at perforation gradually downward.
- 5. disk spring device for automatically molding according to claim 1, it is characterised in that：The motor and vibrator It is connected to the programmable controller and by Controlled by Programmable Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720880279.6U CN206936089U (en) | 2017-07-19 | 2017-07-19 | A kind of disk spring device for automatically molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720880279.6U CN206936089U (en) | 2017-07-19 | 2017-07-19 | A kind of disk spring device for automatically molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206936089U true CN206936089U (en) | 2018-01-30 |
Family
ID=61370525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720880279.6U Active CN206936089U (en) | 2017-07-19 | 2017-07-19 | A kind of disk spring device for automatically molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206936089U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214228A (en) * | 2017-07-19 | 2017-09-29 | 上海核工碟形弹簧制造有限公司 | A kind of disk spring device for automatically molding and forming method |
-
2017
- 2017-07-19 CN CN201720880279.6U patent/CN206936089U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214228A (en) * | 2017-07-19 | 2017-09-29 | 上海核工碟形弹簧制造有限公司 | A kind of disk spring device for automatically molding and forming method |
| CN107214228B (en) * | 2017-07-19 | 2024-06-21 | 上海核工碟形弹簧制造有限公司 | Automatic forming device and forming method for disc spring |
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