CN104938669A - Disc pressing equipment for forming tea leaves - Google Patents

Disc pressing equipment for forming tea leaves Download PDF

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Publication number
CN104938669A
CN104938669A CN201510365441.6A CN201510365441A CN104938669A CN 104938669 A CN104938669 A CN 104938669A CN 201510365441 A CN201510365441 A CN 201510365441A CN 104938669 A CN104938669 A CN 104938669A
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CN
China
Prior art keywords
tea
pressing
mould vehicle
support
tool set
Prior art date
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Pending
Application number
CN201510365441.6A
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Chinese (zh)
Inventor
肖志军
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YIYANG SHENGXI MACHINERY EQUIPMENT MANUFACTURING Co Ltd
Original Assignee
YIYANG SHENGXI MACHINERY EQUIPMENT MANUFACTURING Co Ltd
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Application filed by YIYANG SHENGXI MACHINERY EQUIPMENT MANUFACTURING Co Ltd filed Critical YIYANG SHENGXI MACHINERY EQUIPMENT MANUFACTURING Co Ltd
Priority to CN201510365441.6A priority Critical patent/CN104938669A/en
Publication of CN104938669A publication Critical patent/CN104938669A/en
Pending legal-status Critical Current

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Abstract

The invention relates to disc pressing equipment for forming tea leaves. The disc pressing equipment comprises a support, a disc track, a mold trolley, a pressing mold, brake locating devices, a propelling device, a pressing device, a tea brick conveying belt and a trimming table, wherein the disc track is arranged above a circular ring shaped platform of the support, two rows of guide sliding rails are arranged on the disc track, a moving pulley is arranged at the bottom end of the mold trolley, a groove is formed at the top end of the mold trolley, the pressing mold is fixed in the groove of the mold trolley, four brake locating devices are symmetrically arranged on the disc track respectively, the propelling device is arranged at the outer side of the mold trolley, the pressing device is arranged right above the pressing mold, one end of the tea brick conveying belt is positioned right below the pressing device, and the other end of the tea brick conveying belt is connected with the trimming table. The disc pressing equipment can achieve a function of pressing tea leaves automatically in a tea leaf preparation process and has integrated functions of feeding tea leaves, pressing, discharging tea leaves and trimming, the labor is reduced, and the tea leaf pressing automation, cleaniness and intelligence are improved.

Description

A kind of tea-leaf forming disk press device
Technical field
The present invention relates to tealeaves and make processing equipment field, particularly a kind of tea-leaf forming disk press device.
Background technology
Tealeaves belongs to Theaceae, Camellia shrub or dungarunga, and spray is without hair, and leaf keratin, Long Circle or ellipse, tealeaves directly can steep drink with boiling water, is divided into six large classes according to kind and production method and product design.Tea-leaf beverage is described as " one of large beverage in the world three ", and tealeaves, containing compositions such as catechin, cholestenone, caffeine, inositol, folic acid, pantothenic acid, can promote health.
Production process is made at tealeaves, in order to reduce the packaging volume of tealeaves and be convenient for people to brewed, generally all need tealeaves to suppress, mostly be at present and manually tealeaves suppressed, labour takies greatly, and minority selects machine to suppress, but current existing tealeaves compacting line is unit multimode pressing mode, need use a large amount of moulds to tealeaves cooling and shaping rear desirable go out tealeaves, number of molds adds labour and cooling supply line etc. more.And mould, cooling supply line, manual labor and floor space etc. expend greatly, tealeaves compacting automation, clean with intelligence degree low.Given this, the invention provides a kind of automation tealeaves pressing production line integrating tea, compacting, tea delivery and deburring, i.e. a kind of tea-leaf forming disk press device.
Summary of the invention
In order to solve the problem, the invention provides a kind of tea-leaf forming disk press device, it can realize the function of the compacting of the tealeaves to tealeaves manufacturing process of automation, integrates tea, compacting, tea delivery and deburring.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of tea-leaf forming disk press device, comprise support, disk rail, mould vehicle, compacting tool set, brake positioning device, propulsion plant, pressure setting, brick tea conveyer belt and trimming stand, described pedestal upper end is provided with annular platform, annular platform lower end is provided with support post, and support post is arranged on annular platform bottom face along the central axis uniform circular of annular platform, is connected with annular grounding base below support post; Described disk rail is positioned at directly over annular platform, and adopts welding manner to be connected between disk rail with annular platform, disk rail is provided with double directive slide track; Described mould vehicle and compacting tool set quantity are 36, mould vehicle bottom is provided with mobile pulley, mobile pulley is arranged on double directive slide track, mould vehicle top is provided with groove, mould vehicle lateral wall is provided with arc snap fit, compacting tool set is fixed in the groove of mould vehicle, and is connected by bolt between compacting tool set and the groove of mould vehicle; Described brake positioning device quantity be four, four brake positioning devices respectively symmetry be arranged on disk rail, brake positioning device be used for mould vehicle carry out brake locate, prevent mould vehicle from sliding; Described propulsion plant is positioned at outside mould vehicle; Described pressure setting is positioned at directly over compacting tool set; Described brick tea conveyer belt one end is positioned at immediately below pressure setting, and the brick tea conveyer belt other end is connected with trimming stand, the conveying of brick tea brick tea after compacting used for conveyer belt, and the brick tea after conveying carries out corresponding artificial deburring process after arriving trimming stand.
As a preferred technical solution of the present invention, described compacting tool set comprises support bracket, compression chamber, spring and tight locking button; Described support bracket bottom is provided with mobilizable baffle plate, and baffle plate side is provided with scraper plate, and support bracket medium position place offers step trough; Described compression chamber is arranged in the step trough in the middle part of support bracket, and the support bracket left and right sides is respectively arranged with spacing stud, and spacing stud is through support bracket side plate; Described spring is around being enclosed within spacing stud, and spring is used for the reset after the expansion of tealeaves pressing process compression chamber, and tight locking button is positioned at outside support bracket side plate, and tight locking button is connected with locking stud, and compacting tool set is for placement during tealeaves compacting and sizing.
As a preferred technical solution of the present invention, described propulsion plant comprises matrix support, ear seat, guide post, movable sleeving, electric pushrod, pushing ram and returning spring; Described guide post two ends are arranged on matrix pedestal upper end face respectively by two ear seats, the T-shaped structure of movable sleeving, movable sleeving one end around cover on the guide bar, the movable sleeving other end is connected with electric pushrod, electric pushrod is fixed by screws in above matrix support, pushing ram front end is arc structure, and pushing ram front end is stuck in the arc snap fit on mould vehicle lateral wall, pushing ram rear end is connected by rotating pin with between movable sleeving, returning spring one end is connected with pushing ram, and the returning spring other end is connected with movable sleeving; Movable sleeving reach is on the guide bar driven by the motion of stretching out of electric pushrod, thus drive rotating counterclockwise of pushing ram, at rotation process driven mold car in rotary moving of pushing ram, realize the effect of the interval circular motion of 36 compacting tool sets, after a mould vehicle promotes by pushing ram, electric pushrod carries out contractile motion, under the effect of returning spring, pushing ram front end enters in the snap fit of another mould vehicle from landing in the snap fit of mould vehicle, carries out pushing the work forward of next mould vehicle.
As a preferred technical solution of the present invention, described pressure setting comprises trestle table, hydraulic cylinder and drift; Described trestle table upper end is disposed with erecting bed and fixed station, hydraulic cylinder upper end is through erecting bed, hydraulic cylinder lower end is fixed on fixed station, drift is connected with hydraulic cylinder lower end, drive the lifting of drift by pumping of hydraulic cylinder, realize the function that the tealeaves in compacting tool set is suppressed.
Beneficial effect of the present invention is: a kind of tea-leaf forming disk press device has the features such as simple, the easy to operate and cost of manufacture of structure is low, compared to existing technology simultaneously, it can realize the function of the compacting of the tealeaves to tealeaves manufacturing process of automation, integrate tea, compacting, tea delivery and deburring, decrease manual labor, improve the automation of tealeaves compacting, clean and intellectuality; Meanwhile, shorten the time of tealeaves cooling and shaping, decrease the floor space of number of molds and whole equipment.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is front view of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is the top view of compacting tool set of the present invention;
Fig. 4 is propulsion plant of the present invention and mould vehicle top view when coordinating;
Fig. 5 is the front view of pressure setting of the present invention.
Specific embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, a kind of tea-leaf forming disk press device, comprise support 1, disk rail 2, mould vehicle 3, compacting tool set 4, brake positioning device 5, propulsion plant 6, pressure setting 7, brick tea conveyer belt 8 and trimming stand 9, described support 1 upper end is provided with annular platform, annular platform lower end is provided with support post, and support post is arranged on annular platform bottom face along the central axis uniform circular of annular platform, is connected with annular grounding base below support post; Described disk rail 2 is positioned at directly over annular platform, and adopts welding manner to be connected between disk rail 2 with annular platform, and disk rail 2 is provided with double directive slide track; Described mould vehicle 3 and compacting tool set 4 quantity are 36, mould vehicle 3 bottom is provided with mobile pulley, mobile pulley is arranged on double directive slide track, mould vehicle 3 top is provided with groove, mould vehicle 3 lateral wall is provided with arc snap fit, compacting tool set 4 is fixed in the groove of mould vehicle 3, and is connected by bolt between compacting tool set 4 with the groove of mould vehicle 3; Described brake positioning device 5 quantity be four, four brake positioning devices 5 respectively symmetry be arranged on disk rail 2, brake positioning device 5 for mould vehicle 4 is carried out brake location, prevent mould vehicle 4 from sliding; Described propulsion plant 6 is positioned at outside mould vehicle 3; Described pressure setting 7 is positioned at directly over compacting tool set 4; Described brick tea conveyer belt 8 one end is positioned at immediately below pressure setting 7, and brick tea conveyer belt 8 other end is connected with trimming stand 9, and brick tea conveyer belt 8 is for suppressing the conveying of rear brick tea, and the brick tea after conveying carries out corresponding artificial deburring process after arriving trimming stand 9.
As shown in Figure 3, described compacting tool set 4 comprises support bracket 41, compression chamber 42, spring 43 and tight locking button 44; Described support bracket 41 bottom is provided with mobilizable baffle plate, and baffle plate side is provided with scraper plate, and support bracket 41 medium position place offers step trough; Described compression chamber 42 is arranged in the step trough in the middle part of support bracket 41, and support bracket 42 left and right sides is respectively arranged with spacing stud, and spacing stud is through support bracket 41 side plate; Described spring 43 is around being enclosed within spacing stud, reset after spring 43 expands for tealeaves pressing process compression chamber 42, tight locking button 44 is positioned at outside support bracket 41 side plate, and tight locking button 44 is connected with locking stud, placement when compacting tool set 4 is suppressed for tealeaves and sizing.
As shown in Figure 4, described propulsion plant 6 comprises matrix support 61, ear seat 62, guide post 63, movable sleeving 64, electric pushrod 65, pushing ram 66 and returning spring 67, described guide post 63 two ends are arranged on matrix support 61 upper surface respectively by two ear seats 62, the T-shaped structure of movable sleeving 64, movable sleeving 64 one end is around being enclosed within guide post 63, movable sleeving 64 other end is connected with electric pushrod 65, electric pushrod 65 is fixed by screws in above matrix support 61, pushing ram 66 front end is arc structure, and pushing ram 66 front end is stuck in the arc snap fit on mould vehicle 3 lateral wall, pushing ram 66 rear end is connected by rotating pin with between movable sleeving 64, returning spring 67 one end is connected with pushing ram 66, returning spring 67 other end is connected with movable sleeving 64, the reach of movable sleeving 64 on guide post 63 is driven by the motion of stretching out of electric pushrod 65, thus drive rotating counterclockwise of pushing ram 66, at rotation process driven mold car 3 in rotary moving of pushing ram 66, realize the effect of the interval circular motion of 36 compacting tool sets 4, after a mould vehicle 3 promotes by pushing ram 66, electric pushrod 65 carries out contractile motion, under the effect of returning spring 67, pushing ram 66 front end enters in the snap fit of another mould vehicle 3 from landing in the snap fit of mould vehicle 3, carries out pushing the work forward of next mould vehicle 3.
As shown in Figure 5, described pressure setting 7 comprises trestle table 71, hydraulic cylinder 72 and drift 73; Described trestle table 71 upper end is disposed with erecting bed and fixed station, hydraulic cylinder 72 upper end is through erecting bed, hydraulic cylinder 72 lower end is fixed on fixed station, drift 73 is connected with hydraulic cylinder 72 lower end, drive the lifting of drift 73 by pumping of hydraulic cylinder 72, realize the function that the tealeaves in compacting tool set 4 is suppressed.
During work, first place 16 tealeaves by each compacting tool set 4, then starting device, the reach of movable sleeving 64 on guide post 63 is driven by the motion of stretching out of electric pushrod 65, thus drive rotating counterclockwise of pushing ram 66, at rotation process driven mold car 3 in rotary moving of pushing ram 66, realize the effect of the interval circular motion of 36 compacting tool sets 4, after a mould vehicle 3 promotes by pushing ram 66, electric pushrod 65 carries out contractile motion, under the effect of returning spring 67, pushing ram 66 front end enters in the snap fit of another mould vehicle 3 from landing in the snap fit of mould vehicle 3, carry out pushing the work forward of next mould vehicle 3, now carry out brake location by brake positioning device 5 pairs of mould vehicle 3, the lifting of drift 73 is driven again by pumping of hydraulic cylinder 72, realize the function that the tealeaves in compacting tool set 4 is suppressed, last in the motion process of mould vehicle 3, the tealeaves dropped promotes by the scraper plate bottom compacting tool set 4, until tealeaves falls to brick tea conveyer belt 8, tealeaves is delivered to trimming stand 9 by brick tea conveyer belt 8, and namely total compacting work complete.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; description in above-described embodiment and description principle of the present invention is just described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (4)

1. a tea-leaf forming disk press device, comprise support, disk rail, mould vehicle, compacting tool set, brake positioning device, propulsion plant, pressure setting, brick tea conveyer belt and trimming stand, it is characterized in that: described pedestal upper end is provided with annular platform, annular platform lower end is provided with support post, and support post is arranged on annular platform bottom face along the central axis uniform circular of annular platform, is connected with annular grounding base below support post; Described disk rail is positioned at directly over annular platform, and adopts welding manner to be connected between disk rail with annular platform, disk rail is provided with double directive slide track; Described mould vehicle and compacting tool set quantity are 36, mould vehicle bottom is provided with mobile pulley, mobile pulley is arranged on double directive slide track, mould vehicle top is provided with groove, mould vehicle lateral wall is provided with arc snap fit, compacting tool set is fixed in the groove of mould vehicle, and is connected by bolt between compacting tool set and the groove of mould vehicle; Described brake positioning device quantity be four, four brake positioning devices respectively symmetry be arranged on disk rail; Described propulsion plant is positioned at outside mould vehicle; Described pressure setting is positioned at directly over compacting tool set; Described brick tea conveyer belt one end is positioned at immediately below pressure setting, and the brick tea conveyer belt other end is connected with trimming stand.
2. a kind of tea-leaf forming disk press device according to claim 1, is characterized in that: described compacting tool set comprises support bracket, compression chamber, spring and tight locking button; Described support bracket bottom is provided with mobilizable baffle plate, and baffle plate side is provided with scraper plate, and support bracket medium position place offers step trough; Described compression chamber is arranged in the step trough in the middle part of support bracket, and the support bracket left and right sides is respectively arranged with spacing stud, and spacing stud is through support bracket side plate; Described spring is around being enclosed within spacing stud, and tight locking button is positioned at outside support bracket side plate, and tight locking button is connected with locking stud.
3. a kind of tea-leaf forming disk press device according to claim 1, is characterized in that: described propulsion plant comprises matrix support, ear seat, guide post, movable sleeving, electric pushrod, pushing ram and returning spring; Described guide post two ends are arranged on matrix pedestal upper end face respectively by two ear seats, the T-shaped structure of movable sleeving, movable sleeving one end around cover on the guide bar, the movable sleeving other end is connected with electric pushrod, electric pushrod is fixed by screws in above matrix support, pushing ram front end is arc structure, and pushing ram front end is stuck in the arc snap fit on mould vehicle lateral wall, pushing ram rear end is connected by rotating pin with between movable sleeving, returning spring one end is connected with pushing ram, and the returning spring other end is connected with movable sleeving.
4. a kind of tea-leaf forming disk press device according to claim 1, is characterized in that: described pressure setting comprises trestle table, hydraulic cylinder and drift; Described trestle table upper end is disposed with erecting bed and fixed station, and hydraulic cylinder upper end is through erecting bed, and hydraulic cylinder lower end is fixed on fixed station, and drift is connected with hydraulic cylinder lower end.
CN201510365441.6A 2015-06-29 2015-06-29 Disc pressing equipment for forming tea leaves Pending CN104938669A (en)

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Application Number Priority Date Filing Date Title
CN201510365441.6A CN104938669A (en) 2015-06-29 2015-06-29 Disc pressing equipment for forming tea leaves

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Application Number Priority Date Filing Date Title
CN201510365441.6A CN104938669A (en) 2015-06-29 2015-06-29 Disc pressing equipment for forming tea leaves

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CN104938669A true CN104938669A (en) 2015-09-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105532946A (en) * 2016-01-26 2016-05-04 益阳胜希机械设备制造有限公司 Multipurpose multi-piece combined brick tea pressing die
CN112293507A (en) * 2020-11-02 2021-02-02 湖南湘丰桑植白茶有限公司 Automatic processing complete equipment for white Fuzhuan

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Publication number Priority date Publication date Assignee Title
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CN103404630A (en) * 2013-08-27 2013-11-27 勐海茶业有限责任公司 Automatic brick tea production equipment
CN103481536A (en) * 2013-09-26 2014-01-01 益阳胜希机械设备制造有限公司 Full-automatic pressing machine for granular tea
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Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
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CN103404630A (en) * 2013-08-27 2013-11-27 勐海茶业有限责任公司 Automatic brick tea production equipment
CN103481536A (en) * 2013-09-26 2014-01-01 益阳胜希机械设备制造有限公司 Full-automatic pressing machine for granular tea
CN203676005U (en) * 2013-11-22 2014-07-02 安徽正远包装科技有限公司 Automatic tea cake and brick tea pressing production line
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105532946A (en) * 2016-01-26 2016-05-04 益阳胜希机械设备制造有限公司 Multipurpose multi-piece combined brick tea pressing die
CN105532946B (en) * 2016-01-26 2024-01-05 徐州锡沂康成食品检验检测研究院有限公司 Multi-piece multipurpose combined brick tea pressing die
CN112293507A (en) * 2020-11-02 2021-02-02 湖南湘丰桑植白茶有限公司 Automatic processing complete equipment for white Fuzhuan

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Application publication date: 20150930

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