CN201528636U - Rotary continuous shaper for compressed tea - Google Patents

Rotary continuous shaper for compressed tea Download PDF

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Publication number
CN201528636U
CN201528636U CN2009200809415U CN200920080941U CN201528636U CN 201528636 U CN201528636 U CN 201528636U CN 2009200809415 U CN2009200809415 U CN 2009200809415U CN 200920080941 U CN200920080941 U CN 200920080941U CN 201528636 U CN201528636 U CN 201528636U
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CN
China
Prior art keywords
tea
mould
round turntable
molding machine
rotary
Prior art date
Application number
CN2009200809415U
Other languages
Chinese (zh)
Inventor
郭承义
Original Assignee
郭新建
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 郭新建 filed Critical 郭新建
Priority to CN2009200809415U priority Critical patent/CN201528636U/en
Application granted granted Critical
Publication of CN201528636U publication Critical patent/CN201528636U/en

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Abstract

The utility model discloses a continuous tea producer comprising a bench, a compressing mechanism, a demoulding tea-taking mechanism, a safety protection system and a console, by adopting rotary line production, the tea shaper realizes synchronous stamping, shaping and demoulding on the same machine, thus time is saved, efficiency is improved and production cost is lowered.

Description

A kind of rotary compressed tea continuous molding machine
Technical field
The utility model design machinery production field, particularly a kind of tealeaves continuous-output machine tool.
Background technology
The compressed tea make-up machine is one of most critical machinery of producing compressed tea, and present compressed tea make-up machine every pressing one-time in the compressed tea pressing process need utilize hydraulic press pressurize 30 seconds to 1 minute so that its typing, the demoulding after the pressurize moulding under hydraulic press.The method takes longer at packing stage, can not carry out producing continuously fast, causes time, machine, waste of manpower resource, has increased the production cost of compressed tea.
The utility model content
The utility model discloses a kind of rotary compressed tea continuous molding machine; this continuous forming machine comprises workbench; briquetting machine; move back mould and get tea mechanism; safety system; console; workbench is by round turntable; support for rotary disc; power set; the pressure tea mould is formed; support for rotary disc is provided with roller devices; round turntable is positioned on the roller devices; press tea mould to be positioned on the round turntable; round turntable is a ring-type; which is provided with several lightening holes and be uniformly distributed in a plurality of pressure tea mould putting holes on the endless belt; corresponding one of each putting hole is pressed tea mould; press the tea mould putting hole to be provided with a plurality of locating holes and all be positioned on the same circumference near corresponding on the side of interior circle; power set are connected its rotation of drive by locating hole with round turntable; also be provided with the limit guide rail wheel that prevents the rotating disk landing simultaneously on the support for rotary disc; briquetting machine; moving back mould gets tea mechanism and all is arranged on the production line that is formed by workbench; safety system then is made up of several sensors and A.C. contactor and is arranged on the workbench; and be connected with switch board, switch board is controlled this machine everything.
Wherein, described roller devices is to be arranged on the support for rotary disc roller of stent foot upper end all around; Described sensor is a feeler.
In addition, described machine normal operating conditions comprise round turntable whether positive movement, round turntable whether keep same horizontal level, press tea mould get tea, whether charging resets after finishing.
Promote cylinder by rotating disk between power set and the round turntable and is connected, and rotating disk promotes cylinder and is made up of main body frame, electromagnet, backstay, round turntable drives its rotation, the action of magnet control backstay by locating hole on the backstay insertion round turntable.
Moving back mould gets tea mechanism and comprises that two are arranged at a quadra on the workbench and a connecting rod between two frameworks, its quadra two legs are arranged at respectively in the round turntable inside and outside circle, the leg that connecting rod and two frameworks are arranged in the inboard circle is connected and fixed, and the whole mould that moves back is got working space size that tea mechanism forms and can just be held one and press tea mould.
Briquetting machine comprises seaming chuck, push-down head, and provides power by hydraulic press, and push-down head size is corresponding with round turntable mold putting hole size on it.
Press tea mould to comprise cover plate, pedestal, portable plate, the compression post, base plate, base plate middle part offer one with the equirotal square opening of mould putting hole, base plate is near then being provided with four joint pins on the angle all around, be connected and fixed by four joint pin base plates and pedestal, movable between base plate and pedestal, which is provided with the hole of corresponding four joint pins, the zone line that surrounds at four joint pins then is provided with 25 compression posts, pedestal is provided with an actor's rendering of an operatic tune of corresponding compression post, the upper end is provided with cover plate, between cover plate and the pedestal wherein a side adopt rotatable the connection, respective side is provided with bayonet unit, also be provided with bayonet unit in addition on the both sides, be used for fixing between portable plate and the pedestal.
Adopt the utility model to produce compressed tea,, formed production model continuously, promptly guaranteed the Forming Quality of compressed tea, guaranteed production efficiency again being used for time utilization to the tealeaves pressurize in traditional compressed tea production to producing.Reduced production cost, for the competition of product on market provides advantage.
Description of drawings
Fig. 1 is the utility model perspective view illustration one;
Fig. 2 is the utility model perspective view illustration two;
Fig. 3 is the utility model perspective view illustration three;
Fig. 4 is the utility model vertical view;
Fig. 5 promotes cylinder structure figure for the utility model turntable;
Fig. 6 promotes the cylinder upward view for the utility model turntable;
Fig. 7 is the structure chart of roller devices in the utility model;
Fig. 8 presses the tea mould stereogram in the utility model;
Fig. 9 presses the tea mould front view in the utility model.
The specific embodiment
For the easier quilt of the utility model is understood, the utility model is done being explained in more detail below in conjunction with the drawings and specific embodiments.
Consult Fig. 1~Fig. 4, a kind of rotary compressed tea continuous molding machine, it comprises workbench 2, briquetting machine 4, move back mould gets tea mechanism 3, safety system, console 1.Workbench 2 is by round turntable 207; support for rotary disc 202; power set 204; press tea mould 209 to form; support for rotary disc 202 is provided with roller devices; round turntable 207 is positioned on the roller devices; press tea mould 209 to be positioned on the round turntable 207; round turntable 207 is a ring-type; which is provided with several lightening holes 206 and be uniformly distributed on the endless belt eight and press tea mould putting holes 203; side near interior circle is provided with eight locating holes 205 simultaneously; power set 204 are connected its rotation of drive with round turntable 207; also be provided with the block 201 that prevents the rotating disk landing on the support for rotary disc 202 simultaneously; briquetting machine 4; moving back mould gets tea mechanism 3 and all is arranged on the production line that is formed by workbench 2; safety system then is made up of several feelers and A.C. contactor, is arranged at briquetting machine 4 places respectively; move back that mould is got tea mechanism 3 places and be connected with console 1 in order to monitor whether operate as normal of this machine.
Moving back mould gets tea mechanism 3 and comprises that two are arranged at a quadra 302 on the workbench 2 and a connecting rod 301 between two frameworks, 302 liang of legs of its quadra are arranged at respectively in round turntable 207 inside and outside circles, the leg that connecting rod 301 and two frameworks are arranged in the inboard circle is connected and fixed, and the whole mould that moves back is got working space size that tea mechanism 3 forms and can just be held one and press tea mould 209.Move back mould simultaneously and get tea mechanism 3 and also comprise hydraulic test and electromagnetic equipment, be arranged at round turntable 207 belows.
Briquetting machine 4 comprises seaming chuck 401, push-down head 402, and provides power by hydraulic press, and push-down head size is corresponding with round turntable 207 mold putting holes 203 sizes on it, and about in the of 207 both sides to lay respectively at round turntable.
Consult Fig. 8, Fig. 9, press tea mould 209 to comprise cover plate 2091, pedestal 2098, portable plate 2097, compression post 2093, base plate 2096, base plate 2096 middle parts offer one with mould putting hole 203 equirotal square openings, base plate 2096 is near then being provided with four joint pins 2095 on the angle all around, be connected and fixed with pedestal 2098 by four joint pins, 2095 base plates 2096, portable plate 2097 is between base plate 2096 and pedestal 2098, which is provided with the hole of corresponding four joint pins 2095, the zone line that surrounds at four joint pins 2095 then is provided with 25 compression posts 2093, pedestal 2098 is provided with an actor's rendering of an operatic tune of corresponding compression post 2093, the upper end is provided with cover plate 2091, between cover plate 2091 and the pedestal wherein a side adopt rotatable the connection, respective side is provided with bayonet unit 2092, also be provided with bayonet unit 2092 in addition on the both sides, be used for fixing between portable plate 2097 and the pedestal 2098.
Consult Fig. 5, Fig. 6, Fig. 7, roller devices constitutes for roller set 208 is set in support for rotary disc 202 upper ends.Rotating disk promotes cylinder 5 and is made up of main body frame 501, electromagnet 502, backstay 505.Be provided with compression spring 503 between backstay 505 and the main body frame 501, and main body frame 501 is provided with and is used for the hole 506 that backstay 501 passes, its size is corresponding to locating hole 205.Electromagnet 502 is located at backstay 501 tops, during energising backstay 501 is upwards picked up, and backstay 501 produces the trend that moves downward during outage under the tension force of compression spring 503.Roller 504 can also be set in main body frame 501 lower ends when needing in addition, promote cylinder 5 counter motions to make things convenient for rotating disk.
Used sensor is a feeler in the safety system; be used with A.C. contactor and be used to monitor whether operate as normal of machine, comprise round turntable 207 whether positive movement, round turntable 207 whether keep same horizontal level, press tea mould 209 get tea, whether charging resets after finishing.
Get tea mechanism 3 and a feeler is arranged moving back mould along first quadra 302 arranged outside of round turntable 207 rotation directions.Drive round turntables 207 and move to and move back mould when getting tea mechanism 3 places when rotating disk promotes cylinder 5, this feeler sends to switch board 1 with the signal of collecting, switch board 1 takes out backstay 501 by electromagnet 503 from locating hole 502, power set 204 drive rotating disk and promote cylinder 5 backward rotation.Leave and move back after mould gets tea mechanism 3 when rotating disk promotes cylinder 5, this feeler no longer sends a signal to switch board 1, electromagnet 502 outage backstays 501 are when moving to next locating hole 205, because the tension force of compression spring 503, backstay 501 enters second locating hole 205.Power set 204 are prepared to drive the rotating disk positive movement once more and are got tea mechanism 3 places to moving back mould at this moment, afterwards so repeatedly.
Move back mould and get in the tea mechanism 3, also be provided with feeler on the connecting rod 301, just in time touch feeler when pressing tea mould 209 upper cover plates 2091 to open, feeler receives signal and delivers to switch board 1, and switch board 1 provides signal and stops power set work.Finish when getting tea, press tea mould 209 upper cover plates 2091 to reset after, feeler is received signal no longer, switch board 1 provides signal round turntable 207 and just can be rotated further, make next press tea mould 209 to be sent to move back mould get in the tea mechanism 3.
Move back mould and get and also be provided with other three feelers and an A.C. contactor in the tea mechanism 3, three feelers and an A.C. contactor are arranged on the vertical direction, as stopping means up and down.Owing to press the structure of tea mould 209, get the tea time need apply external force and could conveniently move back mould, therefore move back mould get tea mechanism 3 below be provided with hydraulic test and electromagnet apparatus.After pressing tea mould 209 to move to move back mould to get in the tea mechanism 3, cover plate 2091, bayonet unit 2092 all are opened, hydraulic test is started working, because pedestal 2098 is just blocked by quadra 302, therefore pressure head upwards promotes portable plate 2097, compression post 2093 just ejects the tealeaves that suppresses from an actor's rendering of an operatic tune, collect to make things convenient for the workman.Certainly hydraulic test can not rise always, when hydraulic test moves to upper limit and promptly compresses post 2093 upper bottom surfaces and pedestal 2098 upper surfaces and be positioned at same horizontal level, the feeler at upper limit place receives signal, and send to switch board 1, provide signal by switch board 1, the control hydraulic test begins to move downward.Move downward in the process at hydraulic test, touch A.C. contactor,, and attract portable plate 2097 to move downward so electromagnet begins power supply.When portable plate moved to position with round turntable upper surface level, the feeler at lower limit place produced signal, disconnects the power supply of electromagnet, the portable plate stop motion.Then when moving to the round turntable lower surface, its corresponding feeler receives signal to hydraulic test, sends signal by switch board 1 and stops hydraulic test continuation motion.
In addition, also be provided with an A.C. contactor and a feeler in the briquetting machine 4, be respectively applied for whether backward rotation of monitoring round turntable 207, and press tea mould 209 putting holes 203 on the rotating disk whether over against pressure head.When round turntable 207 backward rotation, feeler receives signal, and switch board 1 stops all working.And when pressure head not when pressing tea mould 209 putting holes 203, the hydraulic test in the briquetting machine 4 works on, round turntable 207 horizontal levels will raise, feeler receives signal, switch board 1 stops all work.
Briquetting machine 4, move back mould and get tea mechanism 3 and be arranged on the production line that workbench 2 forms, it presses the position of tea mould 209 putting holes 203 simultaneously on corresponding round turntable 207.As optimal way, move back mould and get to be separated by one between tea mechanism 3, the briquetting machine 4 and press tea mould putting hole 203, be used as hand charging place.
It is working properly that 207 rotations of power set drive round turntable are based on round turntable 207, presses tea mould 209 pressurizers to be in closure state.
During work, at first tealeaves is installed in charging place, then pressing tea mould 209 to be sent to briquetting machine 4 suppresses, after compacting is finished, bayonet unit 2092 all tighten afterwards to be sent to by round turntable 207 and moves back mould and get tea mechanism 3 around the mould, gets tea mechanism 3 these processes general 2~3 minutes from briquetting machine 4 to moving back mould.Owing to press tea mould 209 to be provided with bayonet unit 2092, therefore reached the effect of pressurize.Tradition machinery between hold period in, can't proceed compacting and dress tea, and the rotary compressed tea continuous molding machine in the utility model is during this period of time adorned tea, press tea work to proceed, and does not quit work because of the needs pressurize.Thereby reach the purpose that operating efficiency is provided, saves human resources, make production efficiency improve 5~8 times compared to existing technology.

Claims (9)

1. rotary compressed tea continuous molding machine; it is characterized in that: this continuous forming machine comprises workbench; briquetting machine; move back mould and get tea mechanism; safety system; console; workbench is by round turntable; support for rotary disc; power set; the pressure tea mould is formed; support for rotary disc is provided with roller devices; round turntable is positioned on the roller devices; press tea mould to be positioned on the round turntable; round turntable is a ring-type; which is provided with several lightening holes and be uniformly distributed in a plurality of pressure tea mould putting holes on the endless belt; corresponding one of each putting hole is pressed tea mould; press the tea mould putting hole to be provided with a plurality of locating holes and all be positioned on the same circumference near corresponding on the side of interior circle; power set are connected with round turntable by locating hole and drive its rotation; also be provided with the limit guide rail wheel that prevents the rotating disk landing simultaneously on the support for rotary disc; briquetting machine; moving back mould gets tea mechanism and all is arranged on the production line that is formed by workbench; safety system then is made up of several sensors and A.C. contactor and is arranged on the workbench; and be connected with switch board, switch board is controlled this machine everything.
2. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: described roller devices is to be arranged on the support for rotary disc roller of stent foot upper end all around.
3. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: described sensor is a feeler, be arranged at A.C. contactor and move back mould and get tea mechanism place, briquetting machine place, be used to monitor round turntable whether positive movement, round turntable whether keep same horizontal level, press tea mould get tea, whether charging resets after finishing.
4. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: promote cylinder by rotating disk between described power set and the round turntable and be connected.
5. according to the described a kind of rotary compressed tea continuous molding machine of claim 4, it is characterized in that: described rotating disk promotes cylinder and comprises main body frame, electromagnet, backstay, compression spring, electromagnet, backstay are arranged in the main body frame, the compression spring is used for backstay is pressed into that locating hole drives its rotation on the round turntable, and the electromagnetism iron rule is used for backstay sucking-off locating hole.
6. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: the described mould that moves back is got tea mechanism and is comprised that two are arranged at a quadra on the workbench and a connecting rod between two frameworks, its quadra two legs are arranged at respectively in the round turntable inside and outside circle, the leg that connecting rod and two frameworks are arranged in the inboard circle is connected and fixed, and the whole mould that moves back is got working space size that tea mechanism forms and can just be held one and press tea mould.
7. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: described briquetting machine comprises seaming chuck, push-down head, and provides power by hydraulic press, and push-down head size is corresponding with round turntable mold putting hole size on it.
8. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: the change of described pressure shape of tea that tea mould is suppressed only need be used corresponding pressure tea mould instead and get final product.
9. according to the described a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: described pressure tea mould comprises cover plate, pedestal, portable plate, the compression post, base plate, the base plate middle part offers a square opening, base plate is near then being provided with four joint pins on the angle all around, be connected and fixed by four joint pin base plates and pedestal, movable between base plate and pedestal, which is provided with the hole of corresponding four joint pins, the zone line that surrounds at four joint pins then is provided with 25 compression posts, pedestal is provided with an actor's rendering of an operatic tune of corresponding compression post, the upper end is provided with cover plate, between cover plate and the pedestal wherein a side adopt rotatable the connection, respective side is provided with bayonet unit, also is provided with bayonet unit in addition on the both sides, is used for fixing between portable plate and the pedestal.
CN2009200809415U 2009-05-18 2009-05-18 Rotary continuous shaper for compressed tea CN201528636U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200809415U CN201528636U (en) 2009-05-18 2009-05-18 Rotary continuous shaper for compressed tea

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101554191B (en) * 2009-05-18 2012-07-18 郭新建 Rotary compressed tea continuous molding machine
CN103039635A (en) * 2012-12-18 2013-04-17 苏州市瀛园农产品研发有限公司 Tea briquetting machine
CN103240909A (en) * 2013-05-24 2013-08-14 四川省雅安茶厂有限公司 Continuous press for brick tea
CN103404630A (en) * 2013-08-27 2013-11-27 勐海茶业有限责任公司 Automatic brick tea production equipment
CN107673086A (en) * 2017-09-26 2018-02-09 傅淑君 A kind of charging equipment of the semi-automatic process units of brick tea

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101554191B (en) * 2009-05-18 2012-07-18 郭新建 Rotary compressed tea continuous molding machine
CN103039635A (en) * 2012-12-18 2013-04-17 苏州市瀛园农产品研发有限公司 Tea briquetting machine
CN103240909A (en) * 2013-05-24 2013-08-14 四川省雅安茶厂有限公司 Continuous press for brick tea
CN103404630A (en) * 2013-08-27 2013-11-27 勐海茶业有限责任公司 Automatic brick tea production equipment
CN103404630B (en) * 2013-08-27 2014-12-10 勐海茶业有限责任公司 Automatic brick tea production equipment
CN107673086A (en) * 2017-09-26 2018-02-09 傅淑君 A kind of charging equipment of the semi-automatic process units of brick tea
CN107673086B (en) * 2017-09-26 2019-10-11 周梅荣 A kind of charging equipment of the semi-automatic process units of brick tea

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GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100721

Termination date: 20120518

C17 Cessation of patent right