CN203726615U - Expanded perlite plate forming production line - Google Patents

Expanded perlite plate forming production line Download PDF

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Publication number
CN203726615U
CN203726615U CN201420053340.6U CN201420053340U CN203726615U CN 203726615 U CN203726615 U CN 203726615U CN 201420053340 U CN201420053340 U CN 201420053340U CN 203726615 U CN203726615 U CN 203726615U
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CN
China
Prior art keywords
hydraulic cylinder
hydraulic
adpting flange
forming device
production line
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Withdrawn - After Issue
Application number
CN201420053340.6U
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Chinese (zh)
Inventor
秦海山
陈玉宝
李月强
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CHIFENG HUIYUAN BUILDING MATERIALS Co Ltd
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CHIFENG HUIYUAN BUILDING MATERIALS Co Ltd
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Priority to CN201420053340.6U priority Critical patent/CN203726615U/en
Application granted granted Critical
Publication of CN203726615U publication Critical patent/CN203726615U/en
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Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model discloses an expanded perlite plate forming production line. A plurality of distributing stations, a plurality of flat net assembling stations and a hydraulic forming device are sequentially arranged along a plane displacement system. A double-hydraulic-cylinder system is adopted for the hydraulic forming device, and a cover mold is of a floating mold frame type structure, is located above a lower transverse beam of the hydraulic forming device and is connected with double hydraulic cylinders of the hydraulic forming device. According to the expanded perlite plate forming production line, the technology mode that multiple inserted type molds are used at the same time is replaced by a single mold mode, efficiency is improved, and the device manufacturing cost is greatly reduced, and the device management difficulty is greatly lowered.

Description

A kind of expanded perlite sheet metal forming production line
Technical field
The utility model relates to a kind of construction material production line, relates in particular to a kind of expanded perlite board assembly line.
Background technology
Expanded pearlite rock beam, because it has good insulation, sound-absorbing usefulness, superpower stability is used as decoration, finishing material by people just gradually.
At present, the production of expanded pearlite rock beam, most of manual operation, pattern on the upper pressure of forcing press employing, lower top of adopting.As the publication number Chinese patent literature that is 102941615A, a kind of production line and processing method of expanded pearlite decorative acoustic board are disclosed, comprise rotary disc assembly, it is characterized in that: rotary disc assembly is made up of annular rotary table, drive unit, driving gear, frame, framed and track, inner side or the outside of annular rotary table are provided with drive unit, gear ring or pin tooth that the rotating disk outside of annular or inner side installation or processing match with driving gear; Frame is provided with flat idler and vertical gear roller, and annular rotary table is installed on the flat idler of frame thereunder, and flat idler is distributed in frame, and quantity is 3~50, and the axis of each flat idler is towards the center of annular rotary table; The inner side of annular rotary table or outside are provided with 3~50 vertical gear rollers that axis is parallel, vertically keep off roller and are distributed in inner side or the outside of annular rotary table, and vertically keep off the side of roller and the madial wall of annular rotary table or lateral wall and contact; Annular rotary table, along turntable shaft to evenly offering at least 1 vertical through hole, is provided with die framed in the vertical through hole of annular rotary table; In die is framed, be provided with lower bolster, this lower bolster upper surface is provided with projection, on the non-bump position of lower bolster, offer at least one vertical through hole, separate with hole, the lower end of lower bolster is provided with two groups of rollers, lower bolster rolls on arc double-rail track by the roller of its lower end, and the lower end of arc double-rail track is fixed in frame; Pallet is seated on lower bolster, offers the cooperation through hole that can coordinate with the projection on lower bolster top board on pallet, and the cooperation of projection and pallet coordinates and forms complete plane with through hole; On annular rotary table, be provided with successively and add tray station, cloth station I along circumference, screening station I, cloth station II, screening station II, cloth station III, suppress station, get plate station and washing station, between above-mentioned each station, idle station is set, establishes stampings transport, heating and process station in above-mentioned plate station one side of getting.It has reduced workman's labour intensity effectively, can carry out the advantages such as the production and processing of dissimilar expanded pearlite decorative acoustic board.
Above-mentioned, the production line of expanded pearlite rock beam and processing method, the technology pattern that adopts multiple plug-in type grinding tools simultaneously to use, device fabrication cost is high and equipment control difficulty is large, and the efficiency of producing is low.
Summary of the invention
The deficiency existing in order to solve prior art, the purpose of this utility model is to provide a kind of expanded perlite sheet metal forming production line, reduces the cost of equipment, the quality of raising product, enhances productivity simultaneously;
To achieve these goals, expanded perlite sheet metal forming production line of the present utility model, comprises, multiple cloth stations, multiple plain net online station, in-plane displancement system, hydraulic forming device, and cover mold, wherein,
Described in-plane displancement system, comprises annular belt conveyor, is linear pattern Belt Conveying structure; Described multiple cloth station, described multiple plain net online stations, and described hydraulic forming device, be arranged in order along described in-plane displancement system;
Described hydraulic forming device, it adopts double hydraulic cylinder system; Described cover mold, is floating die closed-in construction, and it is positioned at the sill top of described hydraulic forming device, and is connected with the double hydraulic cylinder of described hydraulic forming device.
Wherein, described hydraulic forming device, comprises, entablature, moving crossbeam, sill, double hydraulic cylinder, and hydraulic pump, wherein,
Described double hydraulic cylinder, its respectively with described entablature, described moving crossbeam, and described hydraulic pump connect; Described hydraulic pump is that described double hydraulic cylinder carries out oiling and oil spilling, and described cover mold is moved up and down, and realizes the compressing of expanded pearlite rock beam.
Wherein, described double hydraulic cylinder, comprises, upper hydraulic cylinder, lower hydraulic cylinder, piston cylinder, the first adpting flange, the second adpting flange, the 3rd adpting flange, and the 4th adpting flange, wherein,
The first adpting flange, it is arranged on the top of described upper hydraulic cylinder;
Described upper hydraulic cylinder, it is connected with the entablature of described hydraulic forming device by described the first adpting flange;
Described piston cylinder, it is connected with described upper hydraulic cylinder and lower hydraulic cylinder respectively;
Described the second adpting flange, it is arranged on the top of described lower hydraulic cylinder, and is connected with the moving crossbeam of described hydraulic forming device;
Described the 3rd adpting flange, it is arranged on the bottom of described lower hydraulic cylinder, and is connected with described cover mold;
Described the 4th adpting flange, it is arranged on the lower end of described piston cylinder, and is connected with described cover mold;
Wherein, described cover mold, comprises, framed, the diel of floating, and guide pillar, wherein,
Described diel, it is positioned at the described framed inside of floating, and in described cover mold bottom, described diel forms a closed cavity together with described annular belt conveyor;
Described guide pillar, it is fixedly mounted in the upper plane of described diel, and with described float framed flexible connection.
Wherein, unsteady framed being connected of described the 3rd adpting flange and described cover mold; Described the 4th adpting flange, is connected with the diel of described cover mold.
Expanded perlite sheet metal forming production line of the present utility model, adopt the single grinding tool of floating die frame cover mold to replace the technology pattern that six traditional cover plug-in type grinding tools use simultaneously, not only efficiency raising, also greatly reduce device fabrication cost and equipment control difficulty.
Just can be pressed into sheet material because expanded perlite need add binding agent, prevent that raw material sticky depositing on equipment from being products quality guarantee and quantity-produced major issue.Floating die frame cover mold is used in conjunction with the condition that plastic sheeting interlayer can completely cut off completely with the common formation of the in-plane displancement belt that has better anti-adhesion performance and metal material, and the surface contacting with raw material in the diel bottom of cover mold, be provided with polytetrafluorethylecoatings coatings, solve well raw material sticking to mould problem, and then ensured product quality and continuous and stable production.
Other features and advantages of the utility model will be set forth in the following description, and, partly from description, become apparent, or understand by implementing the utility model.
Brief description of the drawings
Accompanying drawing is used to provide further understanding of the present utility model, and forms a part for description, and is used from explanation the utility model with embodiment mono-of the present utility model, does not form restriction of the present utility model.In the accompanying drawings:
Fig. 1 is according to expanded perlite board assembly line overall structure schematic diagram of the present utility model;
Fig. 2 is according to production line in-plane displancement system schematic of the present utility model;
Fig. 3 is according to production line hydraulic shaped device perspective view of the present utility model;
Fig. 4 is according to production line double hydraulic cylinder cutaway view of the present utility model;
Fig. 5 is the epiphragma schematic perspective view according to production line of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for description and interpretation the utility model, and be not used in restriction the utility model.
Fig. 1 is according to expanded perlite board assembly line overall structure schematic diagram of the present utility model, as shown in Figure 1, expanded perlite board assembly line of the present utility model, comprise, multiple cloth stations 101, multiple plain net online station 102, hydraulic forming device 103, in-plane displancement system 104, expectation recovery system 105, clearing apparatus 106, and cover mold 107, wherein
Multiple cloth stations 101, multiple plain net online station 102, according to the different size demand of expanded pearlite rock beam, be arranged in order along in-plane displancement system 104.As produce two net type expanded pearlite rock beams, production line needs 4 cloth stations 101, two plain net online stations 102, and the arrangement along in-plane displancement system 104 from initiating terminal is followed successively by: cloth station 101, plain net online station 102, cloth station 101, plain net online station 102, cloth station 101, cloth station 101, hydraulic forming device 103.Each cloth station 101, is connected with work feed bin 112 by blanking flexible pipe 111.
Clearing apparatus 106, is positioned at one end of in-plane displancement system 104, expects that recovery system 105 is positioned at the other end of in-plane displancement system 104.
Hydraulic forming device 103, it adopts same post double hydraulic cylinder system; Cover mold 107, is floating die closed-in construction, and it is positioned on the sill of hydraulic forming device 103, and is connected with the hydraulic cylinder of connecting fluid pressing molding device 103.
Fig. 2 is according to production line in-plane displancement system schematic of the present utility model, as shown in Figure 2, production line in-plane displancement system 104 of the present utility model is linear structure, comprise system chassis 201, glass supporting plate 202, annular belt conveyor 203, belt drives roller 204, drive motors 205, and belt driven voller 207, wherein
Glass supporting plate 202, it arranges the upper plane with system chassis 201, and annular belt conveyor 203 is positioned on the upper plane of glass supporting plate 202 and the sill of hydraulic forming device 303.
Belt drives roller 204 is connected with drive motors 205, and is placed in one end of system chassis 201; Belt slave wheel is positioned at the other end of system chassis 201.
When cloth station 101 or plain net Internet device complete process cycles to servo position, plane shift system 104 is started working, and the solid accumulation displacement body that a upper operation is completed is to next station.
Fig. 3 is according to production line hydraulic shaped device perspective view of the present utility model, as shown in Figure 3, and production line hydraulic shaped device 103 of the present utility model, comprise entablature 301, moving crossbeam 302, sill 303, double hydraulic cylinder 305, and hydraulic pump 306, wherein
Double hydraulic cylinder 305, its respectively with entablature 301, moving crossbeam 302, cover mold 107, and hydraulic pump 306 connects.Hydraulic pump 306 carries out oiling and oil spilling for double hydraulic cylinder 305, and cover mold 107 is moved up and down, and realizes the compressing of expanded pearlite rock beam.
Fig. 4 is according to production line double hydraulic cylinder cutaway view of the present utility model, as shown in Figure 4, production line double hydraulic cylinder 305 of the present utility model, comprise, upper hydraulic cylinder 401, lower hydraulic cylinder 402, piston cylinder 403, the first adpting flange 404, the second adpting flange 405, the 3rd adpting flange 406, the 4th adpting flange 407, the first oil inlet and outlet 408, the second oil inlet and outlet 409, the 3rd oil inlet and outlet 410, and the 4th oil inlet and outlet 411, wherein
The first adpting flange 404, it is arranged on the top of hydraulic cylinder 401; Upper hydraulic cylinder 401, it is connected with the entablature 301 of hydraulic forming device 104 by the first adpting flange 404; Piston cylinder 403, connects respectively upper hydraulic cylinder 401 and lower hydraulic cylinder 402;
Piston cylinder 403, it connects respectively hydraulic cylinder 401 and lower hydraulic cylinder 402; The moving crossbeam 302 of production line hydraulic shaped device 103, is positioned at the centre position of hydraulic cylinder 401 and lower hydraulic cylinder 402, and is connected with piston cylinder 403 by flange;
The second adpting flange 405, it is arranged on the top of lower hydraulic cylinder 402;
The 3rd adpting flange 406, it is arranged on the bottom of lower hydraulic cylinder 402, for being connected with cover mold;
The 4th adpting flange 407, it is arranged on the lower end of piston cylinder 403, for being connected with cover mold;
The first oil inlet and outlet 408, the second oil inlet and outlet 409, lay respectively on the cylinder body of hydraulic cylinder 401, and be connected with hydraulic pump 307; The 3rd oil inlet and outlet 410, the 4th oil inlet and outlet 411 lay respectively on the cylinder body of lower hydraulic cylinder 402, and are connected with hydraulic pump 307.
Fig. 5 is the epiphragma schematic perspective view according to production line of the present utility model, and as shown in Figure 5, the epiphragma 107 of production line of the present utility model, comprises, framed 501, the diel 502 of floating, and guide pillar 503, wherein,
Float framed 501, it is positioned at the outside of diel 502, is connected with lower hydraulic cylinder 402 by the 3rd adpting flange 406;
Diel 502, it is positioned at and floats framedly 501, is connected with piston cylinder 403 by the 4th adpting flange 407; The surface contacting with bed of material accumulation body in the bottom of diel 502, also has polytetrafluorethylecoatings coatings, prevents raw material sticking to mould.
Guide pillar 503, it is fixedly mounted in the upper plane of diel 502, and is flexibly connected with unsteady framed 501.
When hydraulic forming device 103 of the present utility model is worked, upper hydraulic cylinder 401 drives moving crossbeam 404, lower hydraulic cylinder 402, cover mold 107 synchronously to move up and down, and realizes grinding tool punching press and grinding tool and rises.In the upper descending while of hydraulic cylinder 401, lower hydraulic cylinder 402 is about to floating die frame 501 and is fallen bulk material is enclosed in and is floated in framed 501 die cavitys that form with diel 502 in good time according to technological requirement, complete after punching press at upper hydraulic cylinder 401, lower hydraulic cylinder 402 will float in good time and framed 501 mention and realize the demoulding according to technological requirement, on upper hydraulic cylinder 401 continues, be about to moving crossbeam 404, lower hydraulic cylinder 402, cover mold 107 Timing Belts and get back to initial working position, enter servo condition.
Epiphragma 107 is combined with hydraulic forming device 103, belt-type in-plane displancement system 104.In the time that the bulk material preparing is delivered to epiphragma 107 below by in-plane displancement system 401, unsteady framed 501 fall bulk material is cut apart, be the framed lower end of cutting edge shape and the annular belt conveyor 203 of in-plane displancement system 104 is fitted, with the cavity that forms sealing together with the diel 502 of top.Compacting action point completing for two to three times, is beneficial to the discharge of air, and after compacting has been moved, lower hydraulic cylinder 402 will float and framed 501 mention and realize the demoulding.
The process that hydraulic forming device 103 carries out punching press to bed of material accumulation body is as follows: in the time that the bed of material accumulation body preparing is delivered to epiphragma 107 below by in-plane displancement system 401, lower hydraulic cylinder is about to floating die frame 501 for 402 times and is fallen bed of material accumulation body is cut apart, be the framed lower end of cutting edge shape and the annular belt conveyor 203 of in-plane displancement system 104 is fitted, with together with the diel 502 of top, form the cavity of sealing, and bed of material accumulation body is enclosed in this cavity; Complete after punching press at upper hydraulic cylinder 401, lower hydraulic cylinder 402 will float in good time and framed 501 mention and realize the demoulding, on upper hydraulic cylinder 401 continues, be about to moving crossbeam 404, lower hydraulic cylinder 402, cover mold 107 Timing Belts and get back to initial working position, enter servo condition, complete the punching press of the base substrate of expanded pearlite rock beam.
The floating die frame cover mold that the utility model adopts, has replaced with single grinding tool the technology pattern that six cover plug-in type grinding tools use simultaneously, not only efficiency raising, also greatly reduce device fabrication cost and equipment control difficulty.
Double hydraulic cylinder hydraulic forming device and belt-type in-plane displancement system be not only for the application of floating die frame cover mold provides process conditions, and lay a good foundation for the new production process of simplicity.
One of ordinary skill in the art will appreciate that: the foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, although the utility model is had been described in detail with reference to previous embodiment, for a person skilled in the art, its technical scheme that still can record aforementioned each embodiment be modified, or part technical characterictic is wherein equal to replacement.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (5)

1. an expanded perlite sheet metal forming production line, comprises, multiple cloth stations, multiple plain net online station, in-plane displancement system, hydraulic forming device, and cover mold, is characterized in that,
Described in-plane displancement system, comprises annular belt conveyor, is linear pattern Belt Conveying structure; Described multiple cloth station, described multiple plain net online stations, and described hydraulic forming device, be arranged in order along described in-plane displancement system;
Described hydraulic forming device, it adopts double hydraulic cylinder system; Described cover mold, is floating die closed-in construction, and it is positioned at the sill top of described hydraulic forming device, and is connected with the double hydraulic cylinder of described hydraulic forming device.
2. according to the expanded perlite sheet metal forming production line described in claim 1, it is characterized in that, described hydraulic forming device, comprises, entablature, moving crossbeam, sill, double hydraulic cylinder, and hydraulic pump, wherein,
Described double hydraulic cylinder, its respectively with described entablature, described moving crossbeam, and described hydraulic pump connect; Described hydraulic pump is that described double hydraulic cylinder carries out oiling and oil spilling, and described cover mold is moved up and down, and realizes the compressing of expanded pearlite rock beam.
3. expanded perlite sheet metal forming production line according to claim 2, is characterized in that described double hydraulic cylinder, comprise upper hydraulic cylinder, lower hydraulic cylinder, piston cylinder, the first adpting flange, the second adpting flange, the 3rd adpting flange, and the 4th adpting flange, wherein
The first adpting flange, it is arranged on the top of described upper hydraulic cylinder;
Described upper hydraulic cylinder, it is connected with the entablature of described hydraulic forming device by described the first adpting flange;
Described piston cylinder, it is connected with described upper hydraulic cylinder and lower hydraulic cylinder respectively;
Described the second adpting flange, it is arranged on the top of described lower hydraulic cylinder;
Described the 3rd adpting flange, it is arranged on the bottom of described lower hydraulic cylinder, and is connected with described cover mold;
Described the 4th adpting flange, it is arranged on the lower end of described piston cylinder, and is connected with described cover mold.
4. expanded perlite sheet metal forming production line according to claim 3, is characterized in that, described cover mold, comprises, framed, the diel of floating, and guide pillar, wherein,
Described diel, it is positioned at the described framed inside of floating, and in described cover mold bottom, described diel forms a closed cavity together with described annular belt conveyor;
Described guide pillar, it is fixedly mounted in the upper plane of described diel, and with described float framed flexible connection.
5. expanded perlite sheet metal forming production line according to claim 4, is characterized in that, unsteady framed being connected of described the 3rd adpting flange and described cover mold; Described the 4th adpting flange, is connected with the diel of described cover mold.
CN201420053340.6U 2014-01-27 2014-01-27 Expanded perlite plate forming production line Withdrawn - After Issue CN203726615U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103786252A (en) * 2014-01-27 2014-05-14 赤峰卉原建材有限公司 Expanded perlite plate forming production line and method
CN106272941A (en) * 2016-08-29 2017-01-04 山东金艺园林股份有限公司 A kind of full-automatic water-permeable brick production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103786252A (en) * 2014-01-27 2014-05-14 赤峰卉原建材有限公司 Expanded perlite plate forming production line and method
CN103786252B (en) * 2014-01-27 2015-12-30 赤峰卉原建材有限公司 A kind of expanded perlite sheet metal forming production line and method
CN106272941A (en) * 2016-08-29 2017-01-04 山东金艺园林股份有限公司 A kind of full-automatic water-permeable brick production line
CN106272941B (en) * 2016-08-29 2018-07-13 山东金艺园林股份有限公司 A kind of full-automatic water-permeable brick production line

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140723

Effective date of abandoning: 20151230

C25 Abandonment of patent right or utility model to avoid double patenting