Embodiment
With specific embodiment, flexible circuit board provided by the invention and preparation method thereof is further detailed below.
The flexible circuit board manufacturing method that the technical program first embodiment provides comprises the steps:
The first step, refers to Fig. 1, provides copper-clad base plate 110.
In the present embodiment, copper-clad base plate 110 is one side copper-clad base plate, and it comprises copper foil layer 111, first glue-line 112 and the first dielectric layer 113 that are affixed successively.
Described copper foil layer 111 can be electrolytic copper foil, also can be rolled copper foil.The material of described first glue-line 112 is the Epocryl (Epoxy-Acrylate) or epoxy resin (Epoxy) etc. of high printing opacity.The material of described first dielectric layer 113 is the PEN (PEN) of high printing opacity.PEN material has higher heat resistance, physical and mechanical properties, gas barrier property, chemical stability etc. than PET material.
Certainly, described copper-clad base plate 110 also can not comprise described first glue-line 112.
Second step, refers to Fig. 2, is made by described copper foil layer 111 and forms conductive circuit pattern 120, thus obtain circuit substrate 101.
In this step, adopt image transfer technique and etch process, part copper layers of foil 111 is etched removal, thus obtains conductive circuit pattern 120.
3rd step, refers to Fig. 3, provides coverlay 130, described coverlay 130 is pressed on the side of the conductive circuit pattern 120 of described circuit substrate 101.
Described coverlay 130 comprises the second glue-line 131 and the second dielectric layer 132 fitted.The material of described second glue-line 131 is the Epocryl or epoxy resin etc. of high printing opacity.The material of described second dielectric layer 132 is the PEN of high printing opacity.During pressing, described second glue-line 131 is directly affixed with described conductive circuit pattern 120.Described coverlay 130 is formed with an opening 133, through described second glue-line 131 and the second dielectric layer 132 of described opening 133, the described conductive circuit pattern of part 120 comes out from described opening 133, and the described conductive circuit pattern 120 come out from described opening 133 forms a weld pad 121.
Certainly, the quantity of described opening 133 also can be multiple, thus forms multiple weld pad 121, and described coverlay 130 also only can comprise the second dielectric layer 132, is formed at the side of conductive circuit pattern by modes such as coatings.
4th step, refers to Fig. 4, described weld pad 121 forms low temperature tin paste layer 140 by the mode of printing, and is welded on described low temperature tin paste layer 140 by an electronic component 150, thus forms flexible circuit board 100.
Described electronic component 150 is electrically connected with described weld pad 121 by described low temperature tin paste layer 140.Certainly, also low temperature tin paste layer 140 can be formed by other means on described weld pad 121.
The fusing point of conventional lead-free tin cream is generally at 216 degrees Celsius to 220 degrees Celsius, and the heat resisting temperature of PEN material is generally at 175 degrees centigrade, that is, the conventional fusing point high without slicker solder is beyond the heat resisting temperature of PEN material; And the fusing point of low temperature tin cream is generally at 138 degrees centigrade, this temperature is in the heat resisting temperature scope of PEN material; Therefore, select low temperature tin cream to print in this case, thus form low temperature tin paste layer 140 on described weld pad 121.In the present embodiment, the composition of described low temperature tin cream comprises sn-bi alloy and solder flux etc., and wherein, preferably, sn-bi alloy is Sn42Bi58, and in described low temperature tin cream, the content of solder flux is 10.5% ± 0.5%.
Described flexible circuit board 100 comprises the second dielectric layer 132, second glue-line 131, conductive circuit pattern 120, first glue-line 112 and the first dielectric layer 113 that are affixed successively.Described flexible circuit board 100 is formed with an opening 133, through described second glue-line 131 and the second dielectric layer 132 of described opening 133, the described conductive circuit pattern of part 120 comes out from described opening 133, and the described conductive circuit pattern 120 come out from described opening 133 forms a weld pad 121.Described weld pad 121 is formed with low temperature tin paste layer 140, described low temperature tin paste layer 140 is welded with electronic component 150, described electronic component 150 is electrically connected with described weld pad 121 by described low temperature tin paste layer 140.Wherein, the material of each described glue-line is the Epocryl or epoxy resin etc. of high printing opacity.The material of each described dielectric layer is the PEN of high printing opacity.
In addition, in the manufacture method of above-mentioned flexible circuit board 100, the step of laminating module can also be comprised, be specially after pressing coverlay or after welding electronic part, one module and one the 3rd glue-line are provided, described module is bondd by described 3rd glue-line and described first dielectric layer 113, thus, the described flexible circuit board 100 formed also comprises a module, and described module is bonding by the first dielectric layer 113 of one the 3rd glue-line and described flexible circuit board 100.Described module can be the panel etc. of high printing opacity.
The flexible circuit board 100 that the technical program makes, conductive circuit pattern 120 wherein can be observed more clearly through the second dielectric layer 132 of the high printing opacity of flexible circuit board 100 and the second glue-line 131.In addition, in order to the transparent feel making the conductive circuit pattern 120 of formation is stronger, blackening layer can also be formed respectively at the first surface be affixed with described first glue-line 112 of the described copper foil layer 111 of described copper-clad base plate 110 and the second surface relative with described first surface.
The flexible circuit board manufacturing method that the technical program second embodiment provides comprises the steps:
The first step, refers to Fig. 5, provides copper-clad base plate 910.
In the present embodiment, copper-clad base plate 910 is double-sided copper-clad substrate, and it comprises the first copper foil layer 911, first glue-line 912, first dielectric layer 913, second glue-line 914 and the second copper foil layer 915 stacking gradually setting.
First and second copper foil layer 911,915 described can be electrolytic copper foil, also can be rolled copper foil.The material of first and second glue-line 912,914 described is the Epocryl or epoxy resin etc. of high printing opacity.The material of described first dielectric layer 913 is the PEN of high printing opacity.PEN material has higher heat resistance, physical and mechanical properties, gas barrier property, chemical stability etc. than PET material.
Certainly, described copper-clad base plate 910 also can not comprise first and second glue-line 912,914 described, and namely described copper-clad base plate 910 comprises the first copper foil layer, the first dielectric layer and the second copper foil layer that are affixed successively.
Second step, refers to Fig. 6, and described copper-clad base plate 910 is formed at least one conductive through hole 916.
The through described copper-clad base plate 910 of described conductive through hole 916 is also electrically connected described first copper foil layer 911 and the second copper foil layer 915.
In the present embodiment, the generation type of described conductive through hole 916 is: first, forms at least one through hole by machine drilling on described copper-clad base plate 910; Electroplate afterwards thus form conductive copper layer at described through hole hole wall, first surface copper 917 is formed on described first copper foil layer 911 surface, and form second copper 918 on described second copper foil layer 915 surface, and make described conductive copper layer be electrically connected described first copper foil layer 911 and the second copper foil layer 915, thus form described conductive through hole 916.Certainly, also described through hole can be formed by the mode of laser pit.
3rd step, refer to Fig. 7, described first copper foil layer 911 and described first surface copper 917 are made formation first conductive circuit pattern 920, and described second copper foil layer 915 and described second copper 918 are made formation second conductive circuit pattern 922, thus obtain circuit substrate 901.
In this step, image transfer technique and etch process is adopted to obtain first and second conductive circuit pattern 920,922 described.Described conductive through hole 916 is electrically connected described first conductive circuit pattern 920 and described second conductive circuit pattern 922.
4th step, refer to Fig. 8, first coverlay 930 and the second coverlay 940 is provided, described first coverlay 930 is pressed on the side of the first conductive circuit pattern 920 of described circuit substrate 901, described second coverlay 940 is pressed on the side of the second conductive circuit pattern 922 of described circuit substrate 901.
Described first coverlay 930 comprises the 3rd glue-line 931 and the second dielectric layer 932.Described second coverlay 940 comprises the 4th glue-line 941 and the 3rd dielectric layer 942.The material of the described 3rd and the 4th glue-line 931,941 is the Epocryl or epoxy resin etc. of high printing opacity.The material of second and third dielectric layer 932,942 described is the PEN of high printing opacity.Described first coverlay 930 is formed with an opening 933, through described 3rd glue-line 931 and the second dielectric layer 932 of described opening 933, described first conductive circuit pattern 920 of part comes out from described opening 933, and described first conductive circuit pattern 920 come out from described opening 933 forms a weld pad 921.
Certainly, the quantity of described opening 133 also can be multiple, thus forms multiple weld pad 121.In addition, described second coverlay 940 also can be formed with opening, thus exposes described second conductive circuit pattern 922 of part.First and second coverlay 930,940 described also can only comprise dielectric layer 132, is formed at the side of conductive circuit pattern by modes such as coatings.
5th step, refers to Fig. 9, described weld pad 921 forms low temperature tin paste layer 950 by the mode of printing, and is welded on described low temperature tin paste layer 950 by an electronic component 960, thus forms flexible circuit board 900.
Described electronic component 960 is electrically connected with described weld pad 921 by described low temperature tin paste layer 950.Certainly, also low temperature tin paste layer 140 can be formed by other means on described weld pad 921.
The fusing point of conventional lead-free tin cream is generally at 216 degrees Celsius to 220 degrees Celsius, and the heat resisting temperature of PEN material is generally at 175 degrees centigrade, that is, the conventional fusing point high without slicker solder is beyond the heat resisting temperature of PEN material; And the fusing point of low temperature tin cream is generally at 138 degrees centigrade, this temperature is in the heat resisting temperature scope of PEN material; Therefore, select low temperature tin cream to print in this case, thus form low temperature tin paste layer 950 on described weld pad 921.In the present embodiment, comprise the composition such as sn-bi alloy and solder flux in described low temperature tin cream, wherein, preferably, sn-bi alloy is Sn42Bi58, and in described low temperature tin cream, the content of solder flux is 10.5% ± 0.5%.。
Described flexible circuit board 900 comprises the second dielectric layer 932, the 3rd glue-line 931, first conductive circuit pattern 920, first glue-line 912, first dielectric layer 913, second glue-line 914, second conductive circuit pattern 922, the 4th glue-line 941 and the 3rd dielectric layer 942 that are affixed successively.Described flexible circuit board 900 comprises the conductive through hole 916 of at least one through described first conductive circuit pattern 920, first glue-line 912, first dielectric layer 913, second glue-line 914 and the second conductive circuit pattern 922, and described conductive through hole 916 is electrically connected described first conductive circuit pattern 920 and described second conductive circuit pattern 922.Described flexible circuit board 900 is formed with an opening 933, through described 3rd glue-line 931 and the second dielectric layer 932 of described opening 933, described first conductive circuit pattern 920 of part comes out from described opening 933, and described first conductive circuit pattern 920 come out from described opening 933 forms a weld pad 921.Described weld pad 921 is formed with low temperature tin paste layer 950, described low temperature tin paste layer 950 is welded with electronic component 960, described electronic component 960 is electrically connected with described weld pad 921 by described low temperature tin paste layer 950.Wherein, the material of each described glue-line is the Epocryl or epoxy resin etc. of high printing opacity.The material of each described dielectric layer is the PEN of high printing opacity.
In addition, described flexible circuit board 900 also can be formed with one first module and one second module, described first module is bonding by the second dielectric layer 932 of one the 5th glue-line and described flexible circuit board 900, and described second module is bonding by the 3rd dielectric layer 942 of one the 6th glue-line and described flexible circuit board 900.Described first module and the second module can be the panel etc. of high printing opacity.
The flexible circuit board 900 that the technical program makes, the first conductive circuit pattern 920 wherein can be observed more clearly through the second dielectric layer 932 of the high printing opacity of flexible circuit board 900 and the 3rd glue-line 931, and the second conductive circuit pattern 922 wherein can be observed more clearly through the 3rd dielectric layer 942 of the high printing opacity of flexible circuit board 900 and the 4th glue-line 941.In addition, in order to the transparent feel of the conductive circuit pattern making formation is stronger, blackening layer can also be formed respectively at the first surface be affixed with described first glue-line 912 of described first copper foil layer 911 of described copper-clad base plate 910 and the second surface relative with described first surface, and form blackening layer at described second copper foil layer 915 respectively with the 3rd surface that described second glue-line 914 is affixed and the 4th surface relative with described 3rd surface.
Compared to prior art, the flexible circuit board that the technical program provides and the PEN that manufacture method adopts are as dielectric layer, and adopt low temperature tin paste layer welding electronic part, because the heat resistance of PEN is better than the heat resistance of PET, and the fusing point of low temperature tin cream is lower, thus make on described flexible circuit board 100,900 can soldering part, and can make described flexible circuit board 100,900 and module bonding, thus expand the scope of application of flexible circuit board.
Be understandable that, for the person of ordinary skill of the art, other various corresponding change and distortion can be made by technical conceive according to the present invention, and all these change the protection range that all should belong to the claims in the present invention with distortion.