CN104390160A - LED (light emitting diode) optical engine capable of preventing lens surface from being scratched and having excellent sealing effect - Google Patents

LED (light emitting diode) optical engine capable of preventing lens surface from being scratched and having excellent sealing effect Download PDF

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Publication number
CN104390160A
CN104390160A CN201410613484.7A CN201410613484A CN104390160A CN 104390160 A CN104390160 A CN 104390160A CN 201410613484 A CN201410613484 A CN 201410613484A CN 104390160 A CN104390160 A CN 104390160A
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CN
China
Prior art keywords
lens
radiator
led light
light engine
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410613484.7A
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Chinese (zh)
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CN104390160B (en
Inventor
张兵树
欧阳勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SICHUAN HUATI LIGHTING TECHNOLOGY Co Ltd
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SICHUAN HUATI LIGHTING TECHNOLOGY Co Ltd
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Priority to CN201410613484.7A priority Critical patent/CN104390160B/en
Publication of CN104390160A publication Critical patent/CN104390160A/en
Application granted granted Critical
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2101/00Point-like light sources

Abstract

The invention discloses an LED (light emitting diode) optical engine capable of preventing lens surface from being scratched and having excellent sealing effect. The LED optical engine comprises a combined lens and a radiator (10), wherein the combined lens is connected with the radiator (10) through buckles (5) uniformly distributed at the periphery of a main body (2); a solid sealing silicone ring and a filling liquid silicone are arranged between the radiator (10) and the combined lens; a circle of raised skirt (1) is arranged at the front periphery of the main body (2); the skirt (1) encloses all lens units (3); the raise height of the skirt (1) is greater than the raised height of all raised objects including all lens units (3) in the combined lens; a ring rib (8) is positioned between adjacent buckles (5); a gap is formed between the ring ribs (8) and the radiator (10). By adopting the LED optical engine, the surface of the lens can be effectively prevented from being scratched or damaged in the mounting, transporting or using process; the integral sealing performance of the LED optical engine can be guaranteed; the LED optical engine is simple in structure and suitable for large-scale promotion and application.

Description

Can prevent lens surface from being scratched and the good LED light engine of sealing effectiveness
Technical field
The invention belongs to field of semiconductor illumination, be specifically related to a kind of LED light engine.
Background technology
LED light Engine, i.e. LED light engine, refer to and comprise the entire combination that LED encapsulates (element) or LED array (module), LED driver and other luminosity, calorifics, machinery and electrical equipment, this is combined through an ordinary connector mated with LED lamp and is directly connected on branch circuit, therefore, LED photo engine is a device between LED light fixture and LED lamp, it not only effectively can improve the stability of LED lamp, can also improve the performance such as colour rendering and system light efficiency of LED lamp.The advantages such as along with the development of LED technology, increasing LED light engine is applied to lighting field, and it specular removal possessed, long-life, energy-conserving and environment-protective and volume are little, determine the main flow lighting source that it will become a new generation.
The LED light engine generally used in the market, be formed by combining by Combined lens, the circuit board being welded with lamp pearl, sealing solid silica gel and liquid-state silicon gel, radiator mostly, the circuit board being about to be welded with LED lamp bead is arranged on the radiator of LED light engine, simultaneously, between radiator and circuit board, filling liquid silicone grease carries out heat conduction, and radiator is placed in the main body of Combined lens, the lens unit on Combined lens is arranged on the periphery of lamp pearl; Mainly there is following defect in the LED light engine of this structure:
(1) in Combined lens, because each lens is all convex, when the light-emitting area of LED light engine is arranged down, or being assembled in the process in light fixture, lens directly contact with the face of shelving or light fixture, therefore, be easy to be squeezed or rub, cause protruding lens surface to be scratched, thus affect the overall light-out effect of LED light engine, affect the illuminating effect of road further;
(2) in the Combined lens assembling process of radiator and LED light engine, need slightly to apply pressure to radiator, now liquid-state silicon gel can overflow between radiator and lens, and spill portion branch is attached on the outer surface of radiator or lens, need manually to carry out wiping, thus add operation, waste time and energy, reduce production efficiency; Simultaneously, liquid-state silicon gel is after spilling between radiator and lens, decrease the liquid-state silicon gel amount for adhering and sealing, for the layer of silica gel between radiator and lens, the silica gel of its surrounding in the curing process, because volume diminishes gradually, therefore can form space between radiator and lens, thus cause the integral sealing effect of LED light engine to be deteriorated.
(3) light is reflected by two kinds of different mediums, also reflects simultaneously.The light that LED lamp bead sends is by the silica-gel lens of self, and then by after the air in the confined space between Combined lens and radiator, then through independently lens unit on Combined lens, its material is PC; Because the refractive index difference of silica gel, PC and air is comparatively large, after twice refraction, reflection, causes the light emission rate of LED lamp bead to reduce, cause the light efficiency of LED light engine to reduce.
Summary of the invention
For above-mentioned deficiency, the invention provides one can prevent lens surface from being scratched and the good LED light engine of sealing effectiveness, it not only can effectively prevent lens from being scratched or damaging in surface in installation, transport or use procedure, and the overall tightness of LED light engine can be ensured, LED light engine light efficiency can also be improved, its structure is simple, is suitable for large-scale promotion application.
The present invention is realized by such technical scheme: a kind of prevent lens surface from being scratched and sealing effectiveness better, the LED light engine of light efficiency can be improved, comprising:
Combined lens, comprises main body and to be multiplely arranged in main body independently lens unit;
Radiator, the circuit board being wherein welded with LED lamp bead is arranged on described radiator, places conductive graphite sheet between circuit board and described radiator simultaneously; Described radiator is placed in above described Combined lens, and both are connected by the buckle being distributed on described Combined lens main body periphery, place solid-state sealed silicon cushion rubber and filling liquid silica gel between described radiator and Combined lens; Arrange the raised shirt rim of a circle in the front surrounding of described main body, all lens units surround wherein by this shirt rim, and the height of projection of described shirt rim comprises the height of projection of lens unit at interior all protrusions slightly larger than Combined lens;
Circle muscle is arranged on the back side of described main body, between adjacent buckle, also and between described radiator form gap.。
Further, the bottom of described circle muscle flushes with the bottom of described radiator plane, thus the liquid-state silicon gel of spilling can be made to reflux better, fills the gap be solidified to form because of liquid-state silicon gel between radiator and Combined lens.
Further, the height of described circle muscle is greater than the overhead height of described radiator plane, and it not only can not affect the radiating effect of radiator in being enclosed in by principal plane of described radiator, can also ensure that the liquid-state silicon gel overflowed can not overflow from circle muscle.
Further, the inner side gradient of described shirt rim is between 50 ° ~ 60 °, first can ensure there are enough material bottom the waterproof groove on Combined lens, secondly can increase the intensity of Combined lens main body.
Further, the junction between described circle muscle and buckle all arranges a U-shaped breach, which ensure that described buckle can have certain length, thus has certain elasticity, is buckled in LED light engine assembling process Fracture described in preventing.
Further, described main body is arranged a bonding wire and to step down groove, be convenient to wiring.
Further, described main body is arranged a waterproof groove, when preventing Combined lens from surprisingly intaking, burn out circuit board.
Further, described main body is arranged multiple screw and to step down groove, be convenient to install whole Combined lens.
Further, fill the transparent colloid that a kind of refractive index is about 1.55, is about 1.53, is about 1.58 with PC refractive index with silica gel refractive index in the back side groove of described lens unit, this transparent colloid injects independently lens unit bottom groove by some glue.
LED light engine provided by the invention, the shirt rim of a circle projection is provided with in the main body front surrounding of Combined lens, the height of this shirt rim is greater than the height of all protrusions in Combined lens front, and all lens units in Combined lens front and other protrusions are surrounded wherein, place downwards in LED light engine light-emitting area, or when being assembled in light fixture, first above-mentioned shirt rim can touch holding plane or light fixture, thus whole LED light engine is supported, avoid all lens units to contact with holding plane or light fixture, thus effectively prevent protruding lens unit from being scratched or damaging, the steadiness of Combined lens can also be increased simultaneously, be further, when installation of heat radiator and Combined lens, first the liquid-state silicon gel overflowed between the two can enter into the gap between circle muscle and radiator, thus prevent liquid-state silicon gel spilling to be attached to lens surface, eliminate the operation of manual wipping, enhance productivity, the attractive in appearance of whole LED light engine can not be had influence on, after Combined lens and radiator fix, liquid-state silicon gel constantly solidifies, smaller volume, space is formed between radiator and Combined lens, liquid-state silicon gel now in above-mentioned gap, compared to the layer of silica gel between radiator and Combined lens, is in a high position, and it can be back in the gap between radiator and Combined lens under self gravitation effect, thus play backfill effect, ensure that whole LED light engine has good sealing effectiveness.
Accompanying drawing explanation
Fig. 1 is the cross-sectional view of Combined lens in this case embodiment.
Fig. 2 is the front view of Combined lens shown in Fig. 1.
Fig. 3 is the rear view of Combined lens shown in Fig. 1.
Fig. 4 is the assembly drawing of this case LED light engine.
Fig. 5 is the side view of LED light engine shown in Fig. 4.
Fig. 6 is the partial enlarged drawing in Fig. 5.
In figure, mark 1 be shirt rim, and 2 be the main body of Combined lens, and 3 be lens unit, and 4 to step down groove for screw, and 5 is buckle, and 6 is waterproof groove, and 7 to step down groove for bonding wire, and 8 is enclose muscle, and 9 is enclose the gap between muscle and radiator, and 10 is radiator, and 11 is U-shaped breach.
Detailed description of the invention
In order to clearly understand object of the present invention, technical scheme and beneficial effect, below in conjunction with accompanying drawing, the present invention is described further, but protection scope of the present invention do not limited in the examples below.
As shown in Figures 1 to 6, one can prevent lens surface from being scratched and the good LED light engine of sealing effectiveness, comprising:
Combined lens, containing main body 2 with arrange independently lens unit 3 on the body 2, the quantity of lens unit 3 is some;
Radiator 10, the circuit board wherein with some LED lamp bead is arranged on described radiator 10; Described radiator is placed in above described Combined lens, both are connected by the buckle 5 being distributed on described main body 2 periphery, place solid-state sealed silicon cushion rubber and filling liquid silica gel between described radiator 10 and Combined lens, between circuit board and radiator 10, place conductive graphite sheet;
In the front surrounding of described main body 2, the raised shirt rim of a circle 1 is set, all lens units 3 surround wherein by this shirt rim 1, the height of projection of described shirt rim 1 is greater than Combined lens and comprises the height of projection of lens unit 3 at interior all protrusions, thus place downwards in LED light engine light-emitting area, or when being assembled in light fixture, first above-mentioned shirt rim 1 can touch holding plane or light fixture, thus whole LED light engine is supported, avoid all lens units 3 to contact with holding plane or light fixture, thus effectively prevent protruding lens unit 3 from being scratched or damaging, the steadiness of Combined lens can also be increased simultaneously, be worth one to obtain, this shirt rim 1 has certain thickness, and make it enough support whole LED light engine device, its thickness is not construed as limiting in the present case, shirt rim 1 can be encirclement structure, also can be discontinuous loop configuration, can also for being arranged on the list structure of both sides, described main body 2 front, as long as can all lens units 3 be surrounded wherein, and be enough to support whole LED light engine device, and lens unit 3 can be avoided to touch holding plane when placing, not also being particularly limited at this,
This LED light engine also comprises circle muscle 8, and it is arranged on the back side of described main body 2, between adjacent buckle 5, also and between described radiator 10 form gap; The bottom of described circle muscle 8 flushes with the bottom of described radiator 10 principal plane; The height of circle muscle 8 is greater than the overhead height of described radiator 10 principal plane, in the principal plane of described radiator 10 is enclosed in by it, thus prevents liquid-state silicon gel spilling to be attached to lens surface, clears up without the need to manual wipping; After Combined lens and radiator 10 fix, liquid-state silicon gel constantly solidifies, smaller volume, space is formed between radiator 10 and Combined lens, liquid-state silicon gel now in above-mentioned gap, compared to the layer of silica gel between radiator 10 and Combined lens, is in a high position, and it can be back in the gap between radiator 10 and Combined lens under self gravitation effect, thus play backfill effect, ensure that whole LED light engine has good sealing effectiveness.
As preferably, the inner side gradient of described shirt rim 1 can be 50 ° ~ 60 °.
As preferably, the junction between described circle muscle 8 and buckle 5 all arranges a U-shaped breach 11; Main body 2 is arranged step down groove 7, waterproof groove 6 and multiple screw of a bonding wire to step down groove 4.
As preferably, fill the transparent colloid that a kind of refractive index is about 1.55, is about 1.53, is about 1.58 with PC refractive index with silica gel refractive index in the back side groove of lens unit 3, this transparent colloid injects independently lens unit bottom groove by some glue; Because the refractive index of air is about 1.0003, LED light engine on market is the silica-gel lens of the light that sends of LED lamp bead by self, and then by after the air in the confined space between Combined lens and radiator 10, again through independently lens unit on Combined lens, the interface loss of such light between different medium is larger.Fill a kind of refractive index in the back side groove of independently lens unit 3 described in this case Combined lens and be about 1.55 transparent colloids comparatively close with silica gel refractive index about 1.53, PC refractive index about 1.58, after radiator 10 is connected by buckle 5 with Combined lens, described transparent colloid contacts with corresponding LED lamp bead and compresses, and LED lamp bead extend in transparent colloid completely, between LED lamp bead and the independently lens unit 3 of Combined lens, just only have transparent colloid like this, there is no air.Because the refractive index of silica gel, transparent colloid, PC is comparatively mated, effectively improve the light emission rate of LED lamp bead, thus improve the light efficiency of LED light engine.
Protection scope of the present invention does not limit in the embodiment above by the application, as long as the technical scheme do not derived through creative work according to the present invention, all should include protection scope of the present invention in.

Claims (10)

1. can prevent lens surface from being scratched and the good LED light engine of sealing effectiveness, it is characterized in that, comprising:
Combined lens, comprises main body (2) and to be multiplely arranged in main body (2) independently lens unit (3);
Radiator (10), is placed in above described Combined lens, and both connect by being distributed on the peripheral buckle (5) of described main body (2), place solid-state sealed silicon cushion rubber and filling liquid silica gel between described radiator (10) and Combined lens; Circuit board with LED lamp bead is arranged on described radiator (10), between circuit board and radiator (10), place conductive graphite sheet;
In the front surrounding of described main body (2), the raised shirt rim of a circle (1) is set, all lens units (3) surround wherein by this shirt rim (1), and the height of projection of described shirt rim (1) is greater than Combined lens and comprises the height of projection of lens unit (3) at interior all protrusions;
Circle muscle (8), is arranged on the back side of described main body (2), to be positioned between adjacent buckle (5) and and to form gap between described radiator (10).
2. LED light engine as claimed in claim 1, it is characterized in that, the bottom of described circle muscle (8) flushes with the bottom of described radiator (10) principal plane.
3. LED light engine as claimed in claim 2, it is characterized in that, the height of described circle muscle (8) is greater than the overhead height of described radiator (10) principal plane, in the principal plane of described radiator (10) is enclosed in by it.
4. LED light engine as claimed in claim 1, is characterized in that, described shirt rim (1) inner side gradient is 50 ° ~ 60 °.
5. LED light engine as claimed in claim 1, it is characterized in that, the junction between described circle muscle (8) and buckle (5) all arranges a U-shaped breach (11).
6. LED light engine as claimed in claim 1, is characterized in that, described main body (2) is arranged a bonding wire and to step down groove (7).
7. LED light engine as claimed in claim 1, is characterized in that, described main body (2) is arranged two circle waterproof groove (6).
8. LED light engine as claimed in claim 1, is characterized in that, described main body (2) is arranged multiple screw and to step down groove (4).
9. LED light engine as claimed in claim 1, is characterized in that, fills a kind of refractive index and be 1.55, be 1.53 with silica gel refractive index, be the transparent colloid of 1.58 with PC refractive index in the back side groove of described lens unit (3).
10. LED light engine as claimed in claim 1, is characterized in that, fills a kind of refractive index and be 1.55, be 1.53 with silica gel refractive index, be the transparent colloid of 1.58 with PC refractive index in the back side groove of described lens unit (3).
CN201410613484.7A 2014-11-05 2014-11-05 It can prevent lens surface from being scratched and the preferable LED light engine of sealing effectiveness Active CN104390160B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104896328A (en) * 2015-05-22 2015-09-09 重庆四联光电科技有限公司 LED lamp dustproof module lens
CN106885141A (en) * 2015-12-15 2017-06-23 四川新力光源股份有限公司 For the LED light source bar of module lamp box
CN109780473A (en) * 2019-02-13 2019-05-21 上海大学 A kind of deep sea lighting lamp tool pressure compensation structure with/without reflector

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CN109780473B (en) * 2019-02-13 2020-06-02 上海大学 Pressure compensation structure of deep sea lighting lamp with/without reflection cup

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