CN104353535A - Multistage combined grinding machine for straws - Google Patents

Multistage combined grinding machine for straws Download PDF

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Publication number
CN104353535A
CN104353535A CN201410519421.5A CN201410519421A CN104353535A CN 104353535 A CN104353535 A CN 104353535A CN 201410519421 A CN201410519421 A CN 201410519421A CN 104353535 A CN104353535 A CN 104353535A
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drive shaft
straw
horizontal
vertical
crushing
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CN104353535B (en
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朱德文
马标
谢虎
曹杰
王鹏军
陶三奇
曲浩丽
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NANJING WUHUAN NEW ENERGY TECHNOLOGY Co Ltd
Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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NANJING WUHUAN NEW ENERGY TECHNOLOGY Co Ltd
Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

本发明涉及一种秸秆多级联合粉碎机,属于农林机械技术领域。该粉碎机包括机壳和机壳内的粉碎系统;粉碎系统包括铡切机构、齿板搓揉机构和锤片粉碎机构;铡切机构包括主轴动刀和定刀;定刀与动刀依次间隔设置;齿板搓揉机构包括在外圆周面上设有滚齿的圆筒和在设在机壳内壁上的斜齿板;锤片粉碎机构包括水平设置的驱动轴、间隔设置在驱动轴圆周面上的锤片和位于驱动轴下方的筛板,筛板上均布有开孔。本发明结构紧凑、布局合理、占地面积较小,节省空间。实现了稻麦秸秆多级联合粉碎作业,节能环保,劳动强度低,粉碎作业效率高,并且可以适应稻麦秸秆玉米秸秆、豆类作物秸秆、油菜秸秆以及藤蔓类作物秸秆等多种原料的粉碎加工作业。

The invention relates to a straw multi-stage combined pulverizer, which belongs to the technical field of agricultural and forestry machinery. The pulverizer includes a casing and a crushing system inside the casing; the crushing system includes a guillotine cutting mechanism, a tooth plate kneading mechanism and a hammer crushing mechanism; the guillotine cutting mechanism includes a spindle moving knife and a fixed knife; Setting; the tooth plate kneading mechanism includes a cylinder with hobbing on the outer peripheral surface and a helical tooth plate on the inner wall of the casing; the hammer crushing mechanism includes a drive shaft arranged horizontally, and is arranged at intervals on the peripheral surface of the drive shaft. The hammer on the top and the sieve plate under the drive shaft, the sieve plate is evenly distributed with openings. The invention has the advantages of compact structure, reasonable layout, small occupied area and space saving. Realized the multi-level joint crushing operation of rice and wheat straw, energy saving and environmental protection, low labor intensity, high crushing efficiency, and can be adapted to the crushing of various raw materials such as rice straw, corn straw, bean crop straw, rape straw and vine crop straw processing operations.

Description

一种秸秆多级联合粉碎机A straw multi-stage combined pulverizer

技术领域 technical field

本发明涉及一种秸秆粉碎机,属于农林机械技术领域。  The invention relates to a straw grinder, which belongs to the technical field of agricultural and forestry machinery. the

背景技术 Background technique

现有的秸秆粉碎机对秸秆的破碎程度较差,通常需要多次多台作业才能将秸秆中的长条物、叶状物、须状物等打碎。这样的话,粉碎作业效率低、能耗大、产量低、占地面积大,而且对原料的适应性较差。  The existing straw pulverizers are poor in crushing the straw, and usually need multiple operations to crush the long strips, leaves, whiskers, etc. in the straw. In this case, the crushing operation efficiency is low, the energy consumption is large, the output is low, the floor area is large, and the adaptability to raw materials is poor. the

发明内容 Contents of the invention

本发明要解决的技术问题是,针对现有技术不足,提出一种效率高、占地面积小并可适应多种原料的多级联合粉碎加工作业。  The technical problem to be solved by the present invention is to propose a multi-stage joint crushing operation with high efficiency, small floor space and adaptability to various raw materials. the

本发明为解决上述技术问题提出的技术方案是:一种秸秆多级联合粉碎机,包括机壳和所述机壳内的粉碎系统;所述机壳顶部有进料口,底部有集料箱;所述粉碎系统包括自上而下依次布置的铡切机构、齿板搓揉机构和锤片粉碎机构;所述铡切机构包括竖直驱动轴、设置在所述竖直驱动轴侧面的动刀和设置在所述机壳侧壁上的定刀;所述定刀与动刀依次上下间隔设置;所述齿板搓揉机构包括在外圆周面上设有滚齿的滚筒和在设在所述机壳内壁上的斜齿板;所述滚齿与斜齿板之间存有间隙;所述锤片粉碎机构包括水平设置的水平驱动轴、间隔设置在所述水平驱动轴圆周面上的锤片和位于所述水平驱动轴下方的筛板;所述筛板上均布有开孔;所述集料箱位于所述筛板下方;所述竖直驱动轴与所述滚筒连接并共轴旋转;所述竖直驱动轴和水平驱动轴由一个动力机通过传动机构同时驱动。  The technical solution proposed by the present invention to solve the above technical problems is: a straw multi-stage combined pulverizer, including a casing and a crushing system inside the casing; the top of the casing has a feeding port, and the bottom has a collection box The crushing system includes a guillotine cutting mechanism, a tooth plate rubbing mechanism and a hammer crushing mechanism arranged in sequence from top to bottom; the guillotine cutting mechanism includes a vertical drive shaft, a dynamic drive shaft arranged on the side of the vertical drive shaft The knife and the fixed knife arranged on the side wall of the casing; the fixed knife and the moving knife are arranged at intervals up and down in sequence; The helical tooth plate on the inner wall of the casing; there is a gap between the hobbing teeth and the helical tooth plate; the hammer crushing mechanism includes a horizontal drive shaft arranged horizontally, and Hammer and the sieve plate below the horizontal drive shaft; holes are evenly distributed on the sieve plate; the collection box is located below the sieve plate; the vertical drive shaft is connected with the drum and The shaft rotates; the vertical drive shaft and the horizontal drive shaft are simultaneously driven by a power machine through a transmission mechanism. the

上述方案进一步的改进在于:所述机壳包括一个水平圆筒和安装在所述水平圆筒上的竖直圆筒;所述铡切机构、齿板搓揉机构安装在所述竖直圆筒内,所述锤片粉碎机构安装在所述水平圆筒内,所述集料箱位于所述水平圆筒下方。  The further improvement of the above scheme is that: the casing includes a horizontal cylinder and a vertical cylinder installed on the horizontal cylinder; Inside, the hammer crushing mechanism is installed in the horizontal cylinder, and the collection box is located below the horizontal cylinder. the

上述方案进一步的改进在于:所所述集料箱的一侧设有管道;所述管道内设有离心叶轮;所述离心叶轮与所述水平驱动轴连接并共轴旋转。  The further improvement of the above solution is that: a pipeline is provided on one side of the collecting box; a centrifugal impeller is provided in the pipeline; the centrifugal impeller is connected to the horizontal drive shaft and rotates coaxially. the

上述方案进一步的改进在于:所述秸秆多级联合粉碎机还包括进料机构;所述进料结构包括支架、安装在支架上的输送带;所述输送带的一端位于所述进料口处。  The further improvement of the above scheme is: the straw multi-stage combined pulverizer also includes a feeding mechanism; the feeding structure includes a bracket and a conveyor belt installed on the bracket; one end of the conveyor belt is located at the feeding port . the

上述方案进一步的改进在于:所述动力机是电动机;所述传动机构包括第一皮带、第二皮带和锥齿轮传动器;所述第一皮带驱动水平驱动轴;所述第二皮带连通过锥齿轮传动器驱动竖直传动轴;所述竖直传动轴顶端通过滚动轴承及上支架固定在所述竖直圆筒的内壁上,所述竖直传动轴的底端通过推力轴承及下支架固定在竖直圆筒的内壁上。  The further improvement of the above scheme is: the power machine is an electric motor; the transmission mechanism includes a first belt, a second belt and a bevel gear drive; the first belt drives a horizontal drive shaft; the second belt is connected through a bevel gear The driver drives the vertical transmission shaft; the top end of the vertical transmission shaft is fixed on the inner wall of the vertical cylinder through the rolling bearing and the upper bracket, and the bottom end of the vertical transmission shaft is fixed on the vertical cylinder through the thrust bearing and the lower bracket. on the inner wall of the straight cylinder. the

本发明的秸秆多级联合粉碎机结构紧凑、布局合理、占地面积较小,节省空间。实现了稻麦等农作物秸秆多级联合粉碎作业,节能环保,劳动强度低,粉碎作业效率高,将秸秆的铡切技术、搓揉技术和锤片打击等优势技术进行有机地融合与优化,大大提高秸秆粉碎作业质量与功效。解决了秸秆类物料前期粉碎加工的共性技术难题,如粉碎作业效率低、能耗大、产量低等技术难题,并且可以适应稻麦秸秆玉米秸秆、豆类作物秸秆、油菜秸秆以及藤蔓类作物秸秆等多种原料的粉碎加工作业。  The straw multi-stage combined pulverizer of the present invention has the advantages of compact structure, reasonable layout, small occupied area and space saving. The multi-level joint crushing operation of rice and wheat and other crop straws has been realized, which is energy-saving and environmentally friendly, with low labor intensity and high crushing efficiency. The superior technologies such as straw cutting technology, rubbing technology and hammer blowing are organically integrated and optimized, greatly improving Improve the quality and efficiency of straw crushing operations. It solves the common technical problems of crushing and processing straw materials in the early stage, such as low crushing efficiency, high energy consumption, low yield and other technical problems, and can be adapted to rice straw, corn straw, bean crop straw, rape straw and vine crop straw Crushing and processing operations of various raw materials. the

附图说明 Description of drawings

下面结合附图对本发明作进一步说明:  The present invention will be further described below in conjunction with accompanying drawing:

图1是本发明一个优选的实施例主视结构示意图。 Fig. 1 is a schematic front view structure diagram of a preferred embodiment of the present invention.

图2是图1的侧视结构示意图。  FIG. 2 is a schematic side view of the structure of FIG. 1 . the

图3是本发明一个优选的实施例立体结构示意图。  Fig. 3 is a schematic perspective view of a preferred embodiment of the present invention. the

图中标号示意如下:1-进料口,2-固定轴承,3-竖直驱动轴,4-滚筒,5-斜齿,6-锤片,7-集料箱,8-水平驱动轴,9-出料管道,10-定刀,11-动刀,12-离心叶轮,13-筛板,14-皮带,15-电机,16-输送带。  The labels in the figure are as follows: 1-feed inlet, 2-fixed bearing, 3-vertical drive shaft, 4-roller, 5-helical gear, 6-hammer, 7-collecting box, 8-horizontal drive shaft, 9-discharge pipe, 10-fixed knife, 11-moving knife, 12-centrifugal impeller, 13-sieve plate, 14-belt, 15-motor, 16-conveyor belt. the

具体实施方式 Detailed ways

实施例 Example

本实施例的秸秆多级联合粉碎机,如图1至图3所示,包括机壳和机壳内的粉碎系统;粉碎系统包括自上至下依次布置的铡切机构、齿板搓揉机构和锤片粉碎机构。  The straw multi-stage combined grinder of this embodiment, as shown in Figures 1 to 3, includes a casing and a crushing system inside the casing; the crushing system includes a guillotine cutting mechanism and a tooth plate rubbing mechanism arranged in sequence from top to bottom and hammer milling mechanism. the

机壳包括一个水平圆筒和安装在该水平圆筒上的竖直圆筒;铡切机构和齿板搓揉机构安装在竖直圆筒内,锤片粉碎机构安装在水平圆筒内。  The casing includes a horizontal cylinder and a vertical cylinder installed on the horizontal cylinder; the guillotine cutting mechanism and the tooth plate kneading mechanism are installed in the vertical cylinder, and the hammer milling mechanism is installed in the horizontal cylinder. the

铡切机构包括竖直驱动轴3、设置在竖直驱动轴3侧面的动刀11和设置在机壳侧壁上的定刀10;定刀10与动刀11依次上下间隔设置,竖直驱动轴3的顶端用滚动轴承和上支架固定安装在竖直圆筒的内壁上,竖直驱动轴3的底端通过推力轴承及下支架固定在竖直圆筒的内壁上。  The guillotine cutting mechanism includes a vertical drive shaft 3, a movable knife 11 arranged on the side of the vertical drive shaft 3, and a fixed knife 10 arranged on the side wall of the casing; The top of axle 3 is fixedly installed on the inwall of vertical cylinder with rolling bearing and upper support, and the bottom end of vertical drive shaft 3 is fixed on the inwall of vertical cylinder by thrust bearing and lower support. the

齿板搓揉机构包括在外圆周面上设有滚齿的滚筒4和在设在机壳内壁上的斜齿板5;滚齿与斜齿板5之间存有一定的间隙。滚筒4与竖直驱动轴3连接并共轴旋转。  The toothed plate kneading mechanism includes a cylinder 4 provided with hobbing on the outer peripheral surface and a helical toothed plate 5 arranged on the inner wall of the casing; there is a certain gap between the hobbing teeth and the helical toothed plate 5 . The drum 4 is connected to the vertical drive shaft 3 and rotates coaxially. the

锤片粉碎机构包括水平设置的水平驱动轴8、间隔设置在水平驱动轴8圆周面上的锤片6和位于水平驱动轴8下方的筛板13;筛板13上均布有开孔。  The hammer crushing mechanism includes a horizontal driving shaft 8 arranged horizontally, hammers 6 arranged at intervals on the circumferential surface of the horizontal driving shaft 8, and a sieve plate 13 located below the horizontal driving shaft 8; the sieve plate 13 is evenly distributed with openings. the

筛板13下方设有集料箱7;集料箱7的一侧设有出料管道9;出料管道9内设有离心叶轮12;离心叶轮12与水平驱动轴8以联轴器连接并共轴旋转。  A collection box 7 is arranged below the sieve plate 13; a discharge pipeline 9 is provided on one side of the collection box 7; a centrifugal impeller 12 is arranged in the discharge pipeline 9; the centrifugal impeller 12 is connected with the horizontal drive shaft 8 by a coupling and Coaxial rotation. the

如图3,在该粉碎机的一旁还设置有进料机构;进料结构包括支架、安装在支架上的输送带16;输送带16的一端位于铡切机构的顶部进料口1处。  As shown in Fig. 3, a feeding mechanism is also provided on the side of the pulverizer; the feeding structure includes a support, and a conveyor belt 16 installed on the support; one end of the conveyor belt 16 is located at the top feeding port 1 of the guillotine cutting mechanism. the

电机15通过第一皮带驱动水平驱动轴8和离心叶轮12;电机15通过第二皮带14和锥齿轮传动器提供动力给竖直驱动轴3和滚筒4。第一皮带、第二皮带和锥齿轮传动器组成传动机构。  The motor 15 drives the horizontal drive shaft 8 and the centrifugal impeller 12 through the first belt; the motor 15 provides power to the vertical drive shaft 3 and the drum 4 through the second belt 14 and the bevel gear drive. The first belt, the second belt and the bevel gear drive form the transmission mechanism. the

工作时,如图1、2、3所示,秸秆由输送带16运至进料口1处,在离心叶轮12旋转产生的负压和其自身重力的作用下,秸秆通过进料口1进入铡切机构,秸秆在动刀11和定刀10的联合作用下被剪成段状或片状。铡切后的段状秸秆继续进入齿板搓揉机构,段状秸秆在斜齿板5和滚筒4面上滚齿联合作用下,将段状秸秆进一步被搓揉、碾压、撕裂成丝状。丝状的秸秆继续向下移动,进入锤片粉碎机构,丝状的秸秆继续在锤片6和筛板13的作用下,进一步对秸秆进行撞击、砍切、粉碎,秸秆最终被粉碎成颗粒状或粉末状,再通过其下面的筛板13上的孔落入集料室7,集料室7内的粉状秸秆在离心叶轮12的带动下被源源不断地通过出料管道9抛洒出去落入秸秆收集容器中。  When working, as shown in Figures 1, 2, and 3, the straw is transported to the feed inlet 1 by the conveyor belt 16, and under the negative pressure generated by the rotation of the centrifugal impeller 12 and its own gravity, the straw enters through the feed inlet 1. With the guillotine cutting mechanism, the stalks are cut into sections or sheets under the joint action of the movable knife 11 and the fixed knife 10 . After cutting, the section-shaped straw continues to enter the tooth plate kneading mechanism, and the section-shaped straw is further kneaded, rolled, and torn into silk under the combined action of the hobbing on the helical tooth plate 5 and the surface of the drum 4. shape. The filamentous straw continues to move downwards and enters the hammer crushing mechanism. Under the action of the hammer 6 and the sieve plate 13, the filamentous straw is further impacted, chopped and crushed, and the straw is finally crushed into granules. or powder, and then fall into the collection chamber 7 through the hole on the sieve plate 13 below it, and the powdery straw in the collection chamber 7 is continuously thrown out through the discharge pipe 9 under the drive of the centrifugal impeller 12. into straw collection containers. the

本实施例中,竖直驱动轴3并非只能以竖直的方式布置,根据现场的需要,竖直圆筒、竖直驱动轴3和滚筒的可以进行一定角度的倾斜,例如30度、45度和60度等,在极端的情况下,水平布置也并不影响本发明的功能实现。由第一皮带、第二皮带和锥齿轮传动器组成的传动机构也可以被链条传动机构或其他传动机构代替。  In this embodiment, the vertical drive shaft 3 is not only arranged in a vertical manner. According to the needs of the site, the vertical cylinder, the vertical drive shaft 3 and the drum can be inclined at a certain angle, such as 30 degrees, 45 degrees degree and 60 degrees, etc., in extreme cases, the horizontal arrangement does not affect the function realization of the present invention. The transmission mechanism made up of the first belt, the second belt and the bevel gear drive can also be replaced by a chain transmission mechanism or other transmission mechanisms. the

本发明不局限于上述实施例。凡采用等同替换形成的技术方案,均落在本发明要求的保护范围内。  The present invention is not limited to the above-described embodiments. All technical solutions formed by equivalent replacements fall within the scope of protection required by the present invention. the

Claims (5)

1.一种秸秆多级联合粉碎机,包括机壳和所述机壳内的粉碎系统;所述机壳顶部有进料口,底部有集料箱;其特征在于,所述粉碎系统包括自上至下依次布置的铡切机构、齿板搓揉机构和锤片粉碎机构;所述铡切机构包括竖直驱动轴、设置在所述竖直驱动轴侧面的动刀和设置在所述机壳侧壁上的定刀;所述定刀与动刀依次上而下间隔设置;所述齿板搓揉机构包括在外圆周面上设有滚齿的滚筒和在设在所述机壳内壁上的斜齿板;所述滚齿与斜齿板之间存有间隙;所述锤片粉碎机构包括水平设置的水平驱动轴、间隔设置在所述水平驱动轴圆周面上的锤片和位于所述水平驱动轴下方的筛板;所述筛板上均布有开孔;所述集料箱位于所述筛板下方;所述竖直驱动轴与所述滚筒连接并共轴旋转;所述竖直驱动轴和水平驱动轴由一个动力机通过传动机构同时驱动。 1. A straw multi-stage combined pulverizer, comprising a casing and a pulverization system in the casing; the top of the casing has a feeding port, and a collection box is arranged at the bottom; it is characterized in that the pulverization system includes an automatic The guillotine cutting mechanism, tooth plate kneading mechanism and hammer crushing mechanism are arranged in sequence from top to bottom; the guillotine cutting mechanism includes a vertical drive shaft, a moving knife set on the side of the vertical drive shaft and a The fixed knife on the side wall of the shell; the fixed knife and the moving knife are arranged at intervals from top to bottom; There is a gap between the hob and the helical tooth plate; the hammer crushing mechanism includes a horizontal driving shaft arranged horizontally, hammers arranged at intervals on the circumferential surface of the horizontal driving shaft and located on the horizontal driving shaft The sieve plate below the horizontal drive shaft; the sieve plate is evenly distributed with openings; the collection box is located below the sieve plate; the vertical drive shaft is connected with the drum and rotates coaxially; the The vertical drive shaft and the horizontal drive shaft are simultaneously driven by a power machine through a transmission mechanism. 2.如权利要求1所述的秸秆多级联合粉碎机,其特征在于:所述外壳包括一个水平圆筒和安装在所述水平圆筒上的竖直圆筒;所述铡切机构、齿板搓揉机构安装在所述竖直圆筒内,所述锤片粉碎机构安装在所述水平圆筒内,所述集料箱位于所述水平圆筒下方。 2. The straw multi-stage combined pulverizer according to claim 1, characterized in that: the housing includes a horizontal cylinder and a vertical cylinder installed on the horizontal cylinder; the guillotine cutting mechanism, teeth The plate kneading mechanism is installed in the vertical cylinder, the hammer milling mechanism is installed in the horizontal cylinder, and the collection box is located below the horizontal cylinder. 3.如权利要求1或2所述的秸秆多级联合粉碎机,其特征在于:所述集料箱的一侧设有管道;所述管道内设有离心叶轮;所述离心叶轮与所述水平驱动轴连接并共轴旋转。 3. The straw multi-stage combined pulverizer according to claim 1 or 2, characterized in that: one side of the collection box is provided with a pipeline; the pipeline is provided with a centrifugal impeller; the centrifugal impeller and the The horizontal drive shafts are connected and rotate coaxially. 4.如权利要求3所述的秸秆多级联合粉碎机,其特征在于:所述秸秆多级联合粉碎机还包括进料机构;所述进料结构包括支架、安装在支架上的输送带;所述输送带的一端位于所述进料口处。 4. The straw multi-stage combined pulverizer according to claim 3, characterized in that: the straw multi-stage combined pulverizer also includes a feeding mechanism; the feeding structure includes a bracket and a conveyor belt installed on the bracket; One end of the conveyor belt is located at the feed inlet. 5.如权利要求1或2所述的秸秆多级联合粉碎机,其特征在于:所述动力机是电动机;所述传动机构包括第一皮带、第二皮带和锥齿轮传动器;所述第一皮带驱动水平驱动轴;所述第二皮带连通过锥齿轮传动器驱动竖直传动轴;所述竖直传动轴顶端通过滚动轴承及上支架固定在所述竖直圆筒的内壁上,所述竖直传动轴的底端通过推力轴承及下支架固定在竖直圆筒的内壁上。 5. The straw multi-stage combined pulverizer according to claim 1 or 2, characterized in that: the power machine is an electric motor; the transmission mechanism includes a first belt, a second belt and a bevel gear drive; the first The belt drives the horizontal drive shaft; the second belt drives the vertical drive shaft through a bevel gear drive; the top of the vertical drive shaft is fixed on the inner wall of the vertical cylinder through a rolling bearing and an upper bracket, and the vertical The bottom end of the straight drive shaft is fixed on the inner wall of the vertical cylinder by a thrust bearing and a lower bracket.
CN201410519421.5A 2014-09-30 2014-09-30 A kind of stalk multi-stage combination pulverizer Expired - Fee Related CN104353535B (en)

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CN113004067B (en) * 2021-02-02 2022-05-06 安徽浪森肥业有限公司 Organic fertilizer smashes stirring fermenting installation

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