CN104342755A - Unmanned production system for sapphire Kyropoulos-process growth workshop - Google Patents
Unmanned production system for sapphire Kyropoulos-process growth workshop Download PDFInfo
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- CN104342755A CN104342755A CN201410552213.5A CN201410552213A CN104342755A CN 104342755 A CN104342755 A CN 104342755A CN 201410552213 A CN201410552213 A CN 201410552213A CN 104342755 A CN104342755 A CN 104342755A
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Abstract
The invention discloses an unmanned production system for a sapphire Kyropoulos-process growth workshop, which comprises an industrial Ethernet, a router, a switch, at least one crystal growth furnace, a master server for production monitoring, a backup server, at least one operating station capable of performing inquiry or operation function, at least one printer and a mobile communication terminal, wherein the industrial Ethernet is connected with the crystal growth furnace, master server, backup server, operating station, printer, router, switch and mobile communication terminal. The system aims to overcome the actual state of low automation degree in the existing sapphire Kyropoulos-process production, and does not need to frequently check the crystal growth furnace by the operator in the sapphire crystal growth process; and the operator only needs to observe the crystal growth process through the operating station or remote mobile communication terminal, and can also perform control and operation if needed.
Description
Technical field
The present invention relates to the manless production system in a kind of sapphire kyropoulos growth workshop, belong to technical field of industrial control.
Background technology
Sapphire crystal consist of aluminum oxide (Al
2o
3), be combined into covalent linkage pattern by three Sauerstoffatoms and two aluminium atoms, its crystalline structure is hexagonal lattice structure.It is very wide that optics due to sapphire crystal penetrates band, all has good light transmission from near-ultraviolet light (190nm) to middle infrared (Mid-IR), is therefore used in a large number on optical element, infrared facility, high intensity laser beam lens materials and mask material.Meanwhile, features such as (2045 DEG C) that sapphire crystal has the high velocity of sound, high temperature resistant, anticorrosive, high rigidity, high light transmittance, fusing point are high, is a kind of quite difficult to machine material, is therefore often used as the material of sealed cell.
Current super brightness is white/and the quality of blue-ray LED depends on the material quality of epitaxy of gallium nitride (GaN), and the sapphire substrate surface working quality of epitaxy of gallium nitride quality then with used is closely bound up, sapphire (monocrystalline Al
2o
3) lattice constant mismatch rate between the race's deposit film of C face III-V and II-VI is little, meet resistant to elevated temperatures requirement in GaN epitaxy technique simultaneously, make sapphire wafer become the critical material making white/indigo plant/green light LED.
Current sapphire production method based on heat-exchanging method and kyropoulos, and along with promoting mainly the GTAT company announcement of bankruptcy of heat-exchanging method, also imply that trend is declined by heat-exchanging method.And the sapphire that kyropoulos grows out to have quality high, the advantage that cost is low, but also adopt the small-scale mode of production at present, long brilliant stove production status needs frequent observation, and in long brilliant process, need within 24 hours, wait for, cause sapphire output not high, the present situation that long brilliant slip-stick artist's labour intensity is large.
Summary of the invention
(1) technical problem that will solve
The object of the invention is to overcome weak point of the prior art, providing a kind of sapphire kyropoulos to grow the manless production system in workshop.Implement this patent, in sapphire crystallization process, check long brilliant stove without the need to operator is regular, operator only by active station or the long brilliant process of long-range communication terminal observation, if needed, also need can carry out red-tape operati.
(2) technical scheme
The technical solution adopted for the present invention to solve the technical problems is:
The manless production system in sapphire kyropoulos growth workshop, comprise the EPA carrying out data communication, and a router with routing function and one have the exchange board of port network forwarding capability, at least one the brilliant stove of length carrying out sapphire growth, carry out the master server of production monitoring, and the backup server providing emergency backup to serve for described master server, and at least one has multiple authority, can carry out inquiring about or the active station of operating function, also comprise at least one the printer carrying out file output and at least one there is the mobile communication terminal receiving data and real-time query function, the brilliant stove of length described in described EPA connects, master server, backup server, active station, printer, router, exchange board, communication terminal,
The brilliant furnace interior of described length arranges primary controller, the brilliant stove communication program of length that described primary controller arranges the brilliant processing sequence of length controlling crystal growth, the human-machine operation program providing long brilliant slip-stick artist to carry out operating and checking data message, carry out data transmission and steering order receive;
Described master server arranges watchdog routine, image display program, server communication program and remote service program, described server communication program is responsible for and the brilliant stove of described length and active station, and printer, backup server connects and carries out data transmission, described remote service program is responsible for being connected with described communication terminal, and data, services is provided, described watchdog routine is responsible for the controlling function of described manless production system, carry out authentication, the functions such as data flow control, described image display program is responsible for brilliant for real-time length data to be shown by graphics mode,
Described active station arranges browser, proceedings for urgency and active station communication program, the brilliant data of length that described browser is responsible for described master server transmits show with image and tabulated form, described proceedings for urgency is for receiving the brilliant slip-stick artist's instruction of the length with administrator right, carry out emergency control to long brilliant stove, described active station communication program is responsible for setting up communication between described active station and described master server and is connected.
Described backup server is regularly connected with described master server, requested data, and stores.
Described master server is connected to Internet by described route bridge, connects, and export data with described communication terminal.
(3) beneficial effect
Beneficial effect of the present invention is mainly manifested in:
1, grow in brilliant process, long brilliant slip-stick artist is without the need to frequently observing long brilliant stove;
2, grow brilliant slip-stick artist to be observed by active station in real time and operate long brilliant stove;
3, grow brilliant slip-stick artist and can observe long brilliant process by long-range communication terminal.
Accompanying drawing explanation
Fig. 1 is the network structure of this patent;
Fig. 2 is the steering logic structure of this patent;
Fig. 3 is the flow sheet of long brilliant stove;
Fig. 4 is the flow sheet of master server;
Fig. 5 is the flow sheet of active station.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
With reference to Fig. 1-5, the manless production system in sapphire kyropoulos growth workshop, comprise the EPA carrying out data communication, and a router 7 with routing function and one have the exchange board 8 of port network forwarding capability, this three part constitutes the network foundation of described manless production system.
Also comprise the brilliant stove 1 of length that at least one is carried out sapphire growth, carry out the master server 2 of production monitoring, and provide the backup server 3 of emergency data backup services for described master server 2, and at least one has multiple authority, can carry out inquiring about or the active station 4 of operating function, also comprise at least one the printer 5 carrying out file output and at least one there is the mobile communication terminal 6 receiving data and real-time query function, the brilliant stove 1 of length described in described EPA connects, master server 2, backup server 3, active station 4, printer 5, router 7, exchange board 8, mobile communication terminal 6, thus the net control that composition one is complete.
The brilliant stove of described length 1 is the equipment of responsible sapphire crystal growth, inside arranges primary controller, the brilliant stove communication program 11 of length that described primary controller arranges the brilliant processing sequence of length 9 controlling crystal growth, the human-machine operation program 10 providing long brilliant slip-stick artist to carry out operating and checking data message, carry out data transmission and steering order receive.By described human-machine operation program 10 and long brilliant processing sequence 9, long brilliant slip-stick artist just can operate and carry out long crystalline substance; Length brilliant stove communication program 11 simultaneously sends the data of brilliant for described length stove 1 to described master server 2, also can receive operational order, realize non-at-scene observation and operation.
Described master server 2 arranges watchdog routine 12, image display program 13, server communication program 14 and remote service program 15.Described server communication program 14 is responsible for and the described brilliant stove 1 of length and active station 4, and printer 5, backup server 3 connects and carries out data transmission, described remote service program 15 is responsible for being connected with described communication terminal 6, and data, services is provided, therefore described master server 2 is in the status of central hub in described manless production system, play important controlling function, carry out authentication, the functions such as data flow control, and described image display program 13 is responsible for brilliant for real-time length data to be shown by graphics mode.
Described backup server 3 is regularly connected with described master server 2, requested data, and stores, and breaks down at described master server 2, and when causing loss of data, bears the responsibility of date restoring.
Described active station 4 arranges browser 16, proceedings for urgency 18 and active station communication program 17.Described active station communication program 17 is responsible for setting up communication between described active station 4 and described master server 2 and is connected, and the brilliant data of length that described browser 16 is responsible for described master server 2 to transmit show with image and tabulated form, described proceedings for urgency 18 is for receiving the brilliant slip-stick artist's instruction of the length with administrator right, emergency control is carried out, to the power operation of the brilliant stove 1 of described length under such as abnormal conditions to long brilliant stove 1.
For the brilliant slip-stick artist of length on ground of travelling outside, long brilliant data, such as mobile phone, panel computer etc. can be checked by described communication terminal 6.Described master server 2 bridges to Internet by described router 7, connects, and export data with described communication terminal 6, to realize long brilliant slip-stick artist's remote reviewing.
In sum, after implementing the present invention, sapphire kyropoulos production process achieves automatization to greatest extent: in long brilliant process, long brilliant slip-stick artist is without the need to frequently observing long brilliant stove, can be observed by active station in real time and operate long brilliant stove, also can observe long brilliant process by long-range communication terminal.
Claims (3)
1. the manless production system in sapphire kyropoulos growth workshop, comprise the EPA carrying out data communication, and a router with routing function and one have the exchange board of port network forwarding capability, it is characterized in that: at least one the brilliant stove of length carrying out sapphire growth, carry out the master server of production monitoring, and the backup server providing emergency backup to serve for described master server, and at least one has multiple authority, can carry out inquiring about or the active station of operating function, also comprise at least one the printer carrying out file output and at least one there is the mobile communication terminal receiving data and real-time query function, the brilliant stove of length described in described EPA connects, master server, backup server, active station, printer, router, exchange board, communication terminal,
The brilliant furnace interior of described length arranges primary controller, the brilliant stove communication program of length that described primary controller arranges and controls the brilliant processing sequence of length of crystal growth, the human-machine operation program providing operator to carry out operating and checking data message, carry out data transmission and steering order receive;
Described master server arranges watchdog routine, image display program, server communication program and remote service program, described server communication program is responsible for and the brilliant stove of described length and active station, and printer, backup server connects and carries out data transmission, described remote service program is responsible for being connected with described communication terminal, and data, services is provided, described watchdog routine is responsible for the controlling function of described manless production system, carry out authentication, the functions such as data flow control, described image display program is responsible for brilliant for real-time length data to be shown by graphics mode,
Described active station arranges browser, proceedings for urgency and active station communication program, the brilliant data of length that described browser is responsible for described master server transmits show with image and tabulated form, described proceedings for urgency is for receiving operator's instruction with administrator right, carry out emergency control to long brilliant stove, described active station communication program is responsible for setting up communication between described active station and described master server and is connected.
2. the manless production system in sapphire kyropoulos growth workshop as claimed in claim 1, is characterized in that: described backup server is regularly connected with described master server, requested data, and stores.
3. the manless production system in sapphire kyropoulos growth workshop as claimed in claim 1, is characterized in that: described master server is connected to Internet by described route bridge, connects, and export data with described communication terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410552213.5A CN104342755A (en) | 2014-10-19 | 2014-10-19 | Unmanned production system for sapphire Kyropoulos-process growth workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410552213.5A CN104342755A (en) | 2014-10-19 | 2014-10-19 | Unmanned production system for sapphire Kyropoulos-process growth workshop |
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| Publication Number | Publication Date |
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| CN104342755A true CN104342755A (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410552213.5A Pending CN104342755A (en) | 2014-10-19 | 2014-10-19 | Unmanned production system for sapphire Kyropoulos-process growth workshop |
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| CN (1) | CN104342755A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106544733A (en) * | 2016-10-18 | 2017-03-29 | 华东理工大学 | A kind of crystal growth intelligent machine system based on open network |
| CN114561702A (en) * | 2022-02-09 | 2022-05-31 | 新疆蓝晶新材料科技有限公司 | Management method and system of crystal growth furnace |
| CN116880896A (en) * | 2023-09-06 | 2023-10-13 | 山东天岳先进科技股份有限公司 | Recovery method, system, terminal and storage medium of crystal growth furnace control machine |
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| CN1323923A (en) * | 2001-04-26 | 2001-11-28 | 李明远 | Vacuum system and its control system for growth of semiconductor substrate crystal material |
| CN102375447A (en) * | 2010-08-13 | 2012-03-14 | 株式会社迪思科 | Remote operation system |
| CN102713027A (en) * | 2009-10-22 | 2012-10-03 | 先进再生能源有限责任公司 | Crystal growth methods and systems |
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2014
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Patent Citations (3)
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| CN1323923A (en) * | 2001-04-26 | 2001-11-28 | 李明远 | Vacuum system and its control system for growth of semiconductor substrate crystal material |
| CN102713027A (en) * | 2009-10-22 | 2012-10-03 | 先进再生能源有限责任公司 | Crystal growth methods and systems |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106544733A (en) * | 2016-10-18 | 2017-03-29 | 华东理工大学 | A kind of crystal growth intelligent machine system based on open network |
| CN114561702A (en) * | 2022-02-09 | 2022-05-31 | 新疆蓝晶新材料科技有限公司 | Management method and system of crystal growth furnace |
| CN116880896A (en) * | 2023-09-06 | 2023-10-13 | 山东天岳先进科技股份有限公司 | Recovery method, system, terminal and storage medium of crystal growth furnace control machine |
| CN116880896B (en) * | 2023-09-06 | 2024-01-09 | 山东天岳先进科技股份有限公司 | Recovery method, system, terminal and storage medium of crystal growth furnace control machine |
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Application publication date: 20150211 |