CN104342176A - Movable carbonization furnace for nearby carbonization and field returning of stalk and carbon method preparation thereof - Google Patents

Movable carbonization furnace for nearby carbonization and field returning of stalk and carbon method preparation thereof Download PDF

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Publication number
CN104342176A
CN104342176A CN201310339328.1A CN201310339328A CN104342176A CN 104342176 A CN104342176 A CN 104342176A CN 201310339328 A CN201310339328 A CN 201310339328A CN 104342176 A CN104342176 A CN 104342176A
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China
Prior art keywords
furnace
nearby
washing tower
charring
carbonization
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CN201310339328.1A
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Chinese (zh)
Inventor
吴植仁
周群龙
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NINGBO HULIAN JUNENG ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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NINGBO HULIAN JUNENG ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Priority to CN201310339328.1A priority Critical patent/CN104342176A/en
Publication of CN104342176A publication Critical patent/CN104342176A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The invention belongs to the field of agricultural machinery, and is applicable to biomass carbonization, in particular relates to a movable carbonization furnace for nearby carbonization and field returning of stalks and a carbon preparation method thereof. The invention can realize nearby treatment and field returning of stalks and reduce the large amount of freight of straw and biological carbon, does not require external energy, has low operation cost, and can continuously produce and save labor and time; multiple parallel pumping horn boxes (5) are used to realize uniform gas distribution and carbonization, short carbonization time, high receiving rate and good quality of carbon; exhaust is subjected to washing to recover useful wood-vinegar, so as to avoid the pollution to the environment. The invention can reach a three-win effect in the perspectives of carbon sequestration emission reduction, improvement of soil fertility to increase yield and increase of the income of farmers.

Description

Moveable stalk carbonizes nearby also field charring furnace and carbonizing method thereof nearby
Art
The invention belongs to agricultural mechanical field, be applicable to the charing of " biomass ", particularly the moveable straw charring of one goes back field charring furnace and carbonizing method thereof nearby.
Background technology
Term " biomass " comprises woody and herbal timber, wood chip, stalk, corn cob, nutshell, bagasse, bacterium mushroom cultivate native the like waste, also can comprise mud etc. the carbonaceous material of city organic solid waste, sewage work.Term " charcoal (biochar) " refers to " biomass " for raw material, under anoxic conditions through the solid product of high temperature pyrolysis (temperature is lower than 600 DEG C), also can be described as biological black wood charcoal.
According to not exclusively estimating that the whole world is produced stalk nearly 20 per year and recalled ton, 2003, China's stalk resource output reaches 7.9 hundred million tons, and annual with the speed steady-state growth of 0.12 hundred million ton.China rural area mainly contains rice straw, wheat stalk, maize straw, and wherein maize straw accounts for 36.7%, and rice straw accounts for 27.5%, and wheat stalk accounts for 15.2%.
The recycling of stalk, had both related to rural area huge numbers of families, also related to soil fertility in agroecosystem, soil conservation, environment and food safety and sustainable development, had caused various countries' common concern in recent years.In history, there is the fine tradition utilizing stalk in China, and agriculture domestic stalk builds a house and covers a day rain cover, makes a fire and cooks, with stalk stock keeping collected manure also field.But, along with traditional agriculture is to the transformation of agricultural modernization, and the development of economic society, rural energy, feed structure change, and rural laborer's cost raises up, and traditional straw utilization approach there occurs historic shift.Say, on-site incineration is most economical, method of disposal easily.Investigation statistics shows, under current fossil energy price and agricultural workforce's cost conditions, for the family of income level higher than 10,000 yuan, the behavior of crop straw burning is more general.But following environmental pollution and the wasting of resources have caused the concern of the whole society.
Straw-returning is one of better outlet solving stalk surplus, but also cost too high, service undersupply in field is one of straw-returning reason of not carrying out in a large number.In addition, also field stalk is under microbial process, equally also can
Produce a large amount of greenhouse gases CO 2discharge.
Straw power generation is one of stalk outlet be expected most, and the straw power generation of China is at the early-stage, still there is many problems at present.As purchase, transportation cost is high, storage place is large.Equally also can produce a large amount of greenhouse gases CO 2discharge.
For many years, using in a large number of chemical fertilizer and agricultural chemicals, makes soil compaction continuous quality decline, and heavy metal contamination has become the key of restriction agricultural sustainable development.
Document [1] Wang Meng sprouts Zhou Qixing, the soil environment effect of charcoal and Mechanism Study thereof, [J] environmental chemistry 2013,32 (5); 768-780
Document [2] Zhang Wenling, Li Guihua, Gao Weidong etc., impact [J] the Chinese agronomy of biomass charcoal on soil property and crop yield circulates a notice of 2009,25 (17); 153-157,
Summarize the achievement in research of the soil environment effect aspect of charcoal in recent years, research proves: charcoal has loose porous and huge surface-area and cation exchange capacity, soil physico-chemical property can be improved, moisturizing and the ventilation property of soil can be improved, make crop yield, and the pollutent that can adsorb in soil, reduce its biological effectiveness and Transport And Transformation ability; The bio-toxicity that the alkalescence of charcoal reduces pollutant in soil for improvement acid soil has very large potential; Charcoal can also provide the place of growth and breeding for microorganism, is conducive to the degraded to pollutent, but can protect again by the degraded from microorganism of the organism that adsorbs simultaneously, different on different microorganisms impact; Charcoal is also useful to soil useful animals such as earthworms.In addition, charcoal also can make chemical fertilizer have slow releasing function, improves fertilising efficiency.
Particularly over nearly 8 years, reply climate change and the reduction of greenhouse gas discharge that proposes is appointed how day by day arduous, charcoal may be the effective way addressed this problem.The latest study proves; Charcoal can increase carbon base in soil and reduce the discharge of greenhouse gases.
The carbon remittance effect in charcoal also field is expected to include CDM carbon transaction in, by charcoal also field 1hm 2compensate 5 dollars of meters, 100,000,000 hm 2compensation volume will reach more than 500,000,000 dollars, this for China's agricultural development and increasing peasant income favourable.Therefore, exploitation stalk processes nearby also field nearby, can receive opportunity in carbon fixation and emission reduction, increase soil fertility raising per unit area yield and increasing peasant income.
In view of this, in recent years, around biomass carbonated technology, multinomial patent is proposed both at home and abroad.
International Application Serial No. PCT/US2002/020689, US Patent No. 5,435,983 and US5,551,958 reactors disclosed biomass material is closed at high pressure carbonize, although the yield of charcoal higher (butt can reach 42-62%), carbonization time short (0.5-1 hour), complex structure, invest high, for gap operating, run trouble.
Chinese patent 200320106468.6 discloses " environment-friendly type stalk coke oven ", adopts the suspended hood having gap, and leak out serious, be gap operating, inner flue gas of the stove short circuit, carbonizes uneven.
Chinese patent 200620099258.2, discloses " rapid carbonization furnace of high heating value ", adopt the bar of straw compression molding, and operation multipotency consumption is high, and is gap operating, and inner flue gas of the stove short circuit, carbonizes uneven, and carbonization time is still up to more than 10 hours.
Chinese patent 200710086505.4 and Chinese patent 201110073104.1 disclose two kinds of charring furnaces and carbonizing method thereof, although without the need to by biomass compression molding, be gap operating, inner flue gas of the stove short circuit, carbonize uneven, carbonization time is long, and labour intensity is large.
Chinese patent 20091017209. discloses " continuous carbonizing apparatus ", overcomes Chinese patent 200810049186.4 " continuous biomass charing device " stove for there is the shortcoming of stalk " bridge formation " and the modified node method that proposes.Can continuous seepage, production efficiency is high, be only suitable for the fixed production of batch production, biological material need be concentrated, raw material and final product trucking costs high.Be unsuitable for the occasion that the dispersion of wide straw from village carbonizes also field nearby nearby.In addition, owing to there is " wall effect ", the periphery of stove is ventilative much larger than centre portions, and radial symmetry gradient is large, carbonizes uneven; Adopt the material toggling mechanism be embedded in the bed of material, also leave the phenomenon of material skew.
Chinese patent 20102017636.2 discloses " a kind of combined over-capacity environmental protection charring furnace being convenient to transport ", chassis body of heater being arranged on universal wheel is convenient to mobile, but charring process is poor, for gap operating, labour intensity is large, inner flue gas of the stove short circuit, carbonize uneven, carbonization product is of poor quality.
Chinese patent 201220080802.4 discloses " a kind of small-sized charring furnace ", although and structure is gently little, be gap operating, labour intensity is large, and adopt monolateral single hole air blast mode, blow and carbonize uneven, yield rate is low.
Chinese patent 201210329884.6 discloses " a kind of agricultural crop straw continuous carbonization furnace ", can continuous seepage, charing evenly, carbonization time is short, production efficiency is high, good product performance, but be only suitable for the fixed production of batch production, biological material need be concentrated, raw material and final product trucking costs high.Be unsuitable for the occasion that the dispersion of wide straw from village carbonizes also field nearby nearby.
The Chinese patent 201310120120156.9 " method and apparatus of the drying of solid carbon thing, charing, activation integral " invented by applicant discloses a kind of vertical shaft type charring furnace that can work continuously, in stove, gas distribution is balanced, charing evenly, carbonization time is short, production efficiency is high, good product performance, but be only suitable for the fixed production of batch production, biological material need be concentrated, raw material and final product trucking costs high.Be unsuitable for the occasion that the dispersion of wide straw from village carbonizes also field nearby nearby.
In view of China's farmland specification is little, manage dispersion, straw collecting trucking costs is high, therefore, necessarily solves the problem that dispersion farmland stalk carbonizes also field nearby nearby.
According to China's agriculture production modl, for reach increase carbon base in soil and reduce greenhouse gases discharge, increase soil fertility and improve per unit area yield and increasing peasant income aspect and receive opportunity.A kind of small-sized, light, moveable stalk of exploitation carbonizes also field charring furnace and carbonizing method thereof, the still task of top priority nearby nearby.
Summary of the invention
Task of the present invention is to provide a kind of moveable stalk to carbonize nearby also field charring furnace and carbonizing method thereof nearby, it is made up of charring furnace, washing tower, blower fan of bleeding, circulating water pool, water circulating pump and piping, above-mentioned single devices is arranged on same chassis, chassis is equipped with runner or hanger (not shown), hauls or handling in order to the above-mentioned single devices that will be arranged on same chassis.
Below in conjunction with drawings and Examples, the invention will be further described.
Should illustrate, described drawings and Examples are used to the present invention is described, not for limiting the scope of the invention.After reading the present invention, as made various changes or modifications the present invention, all belonging to change of equal value or amendment, being included in equally in the scope of the application's appended claims restriction.
Accompanying drawing explanation
Fig. 1 is charring furnace sectional view, and Fig. 2 is system diagram.In figure: 1. flexible water swivel, 2. material toggling axle, 3. disclose material mouth, 4. service platform and block bar, 5. furnace shell, 6 bleed angle close, 7. bleeding point, 8. material toggling battle array Umbrella, 9. fog-spray nozzle .10. ear cribbing, 11. supporting legs, 12. discharge gates, 13. exhaust-gas receivers, 14. washing towers, 15. vacuum fan, 16-1. cycles of washing pond, 16-2. nebulisation cycle pond, 17-1 cycles of washing water pump, 17-2. nebulisation cycle water pump, 18. temperature of combustion, 19. carbonization temperatures, 20 feeders, 21. material discharging machines, 22. quenchers.
Embodiment
In charring furnace, exterior feature can be rectangle, square or circular, preferred rectangle.That bleeding point (7), discharge port (12) formed by the service platform of steel and block bar (4), furnace shell (5), horn shape box (6) of bleeding.Furnace shell (5) external parcel lagging material (not shown), in stove, uniform several in middle and lower part are bled horn shape box (6), communicate with bleeding point (7), carbonization product is arranged outward through material discharging machine (21) by discharge port (12)." bridge formation " is there is for preventing furnace charge, wide up-small and down-big in stove, and be provided with on furnace shell (5) disclose material mouth (3), in addition, also arranging material toggling battle array Umbrella (8) makes blanking smooth, material toggling motor (not shown) is set in furnace roof portion, material toggling battle array Umbrella (8) is driven by material toggling axle (2), described material toggling axle is quill shaft, water pipe is inside had to communicate with spraying water pump (17-2) through flexible water swivel, by fog-spray nozzle (9) water spray to cool carbonization product, for regulation and control charring process, furnace shell (2) top is provided with temperature of combustion (18), bottom is provided with carbonization temperature (19) to measure in-furnace temperature.
Described top angled portion of bleeding horn shape box (6) is made up of plane steel plate, and two sides are made up of sieve aperture steel plate.
Exhaust-gas receiver (13) is by after in the exhaust gas centralized of each bleeding point (7), through quencher (22) under the suction of vacuum fan (15), washing tower (14) removing flue dust and outer row (see Fig. 2) after reclaiming wooden vinegar.Described quencher (22) atomized water spray cooling, described washing tower (14) can be grating washing tower, spraying type washing tower, ball float washing tower.Preferred ball float washing tower.Described vacuum fan (15) preferably frequency modulation motor drags.
Containing corrodibility wood vinegar in circulating washing water, described washing tower (14) cycles of washing water pump (17-1) and cycles of washing pond (16-1) should use corrosion resistant material manufacture, preferred engineering plastic materials manufacture.Block for preventing fog-spray nozzle, be sent in the nebulisation cycle water of fog-spray nozzle in charring furnace (9) and quencher (22) and must not silt be had, therefore, nebulisation cycle pond (16-2) and nebulisation cycle water pump (17-2) need be set in addition.Two circulating water pools have water supplement port, pay and produce wooden vinegar regularly outer row.
Embodiment
One. prepare
The pipe nipple that the moisture stalk of about about 20% is cut into about about 50mm is for subsequent use;
Two. shove charge, igniting
Start feeder (20) and load stalk pipe nipple in stove, bleed 20-50mm on horn shape box (6) to stove, start vacuum fan (15), cycles of washing water pump (17-1), nebulisation cycle water pump (17-2), the superiors' stalk is lighted with pyrophorus, to be combusted stable after, continue to add raw material stalk in batches, simultaneously continuous by discharging machine (21) discharge, until will start with the stalk emptying do not carbonized and after going out ready-made article charcoal, complete shove charge, igniting operation;
Three. normal operation
Vacuum fan (15) exhausting amount and charging withdrawal rate is regulated and controled according to stove combustion temperature (18) and carbonization temperature (19), while discharge, connect flexible water swivel (1) sprays water with chilled product in stove, until charging withdrawal rate and temperature equilibrium, enter normal operation continuously;
Four. " bridge formation " processes
When in discovery stove, charge level does not fall, without the outer row of material, during the straw burning uneven phenomenon of top, illustrate that in stove, " bridge formation " occurs material, starts material toggling motor, drive material toggling battle array Umbrella (8), open if desired and disclose material mouth (3), disclose material with disclosing bar or shaking tubbing rod.
Beneficial effect
The present invention can realize stalk and process nearby also field nearby, and the huge freight charges reducing stalk and charcoal supply the energy without the need to outer, and running cost is low; , can continuous seepage, save labor; Adopt multiple horn shape box (5) of bleeding side by side to make gas distribution and charing evenly, carbonization time is short, and receipts charcoal rate is high, quality good; Outer waste air also avoid the pollution to environment through the wooden vinegar that washing and recycling is useful, can receive opportunity in carbon fixation and emission reduction, increase soil fertility raising per unit area yield and increasing peasant income.

Claims (7)

1. in the charring furnace charring furnace of a moveable straw charring also field charring furnace and carbonizing method thereof nearby, exterior feature can be rectangle, square or circular, preferred rectangle, by the service platform of steel and block bar (4), furnace shell (5), to bleed horn shape box (6), bleeding point (7), discharge port (12) formed, furnace shell (5) external parcel lagging material (not shown), in stove, uniform several in middle and lower part are bled horn shape box (6), communicate with bleeding point (7), carbonization product is arranged outward through material discharging machine (21) by discharge port (12), wide up-small and down-big in stove, furnace shell (5) is provided with and discloses material mouth (3), in addition, material toggling battle array Umbrella (8) is also set, material toggling motor (not shown) is set in furnace roof portion, material toggling battle array Umbrella (8) is driven by material toggling axle (2), described material toggling axle is quill shaft, water pipe is inside had to communicate with spraying water pump (17-2) through flexible water swivel, by fog-spray nozzle (9) water spray to cool carbonization product, furnace shell (2) top is provided with temperature of combustion (18), bottom is provided with carbonization temperature (19).
2. a moveable straw charring as claimed in claim 1 is nearby and the charring furnace of field charring furnace and carbonizing method thereof, it is characterized in that: described in the bleed top angled portion of horn shape box (6) be made up of plane steel plate, two sides are made up of sieve aperture steel plate.
3. a moveable straw charring as claimed in claim 1 goes back field charring furnace and carbonizing method thereof nearby, it is characterized in that: in stove waste gas through exhaust-gas receiver (13) by after in the exhaust gas centralized of each bleeding point (7), through quencher (22) under the suction of vacuum fan (15), outer row (see Fig. 2) after washing tower (14) removes flue dust and reclaims wooden vinegar, described quencher (22) cools with atomized water spray, described washing tower (14) can be grating washing tower, spraying type washing tower, ball float washing tower, preferred ball float washing tower, described vacuum fan (15) preferably frequency modulation motor drags.
4. a moveable straw charring as claimed in claim 1 goes back field charring furnace and carbonizing method thereof nearby, it is characterized in that: containing corrodibility wood vinegar in recirculated water, pay and produce wooden vinegar regularly outer row, described washing tower (14) cycles of washing water pump (17-1) and cycles of washing pond (16-1) should use corrosion resistant material manufacture, preferred engineering plastic materials manufacture.
5. moveable straw charring as claimed in claim 1 goes back field charring furnace and a carbonizing method thereof nearby, it is characterized in that: be sent in the nebulisation cycle water of fog-spray nozzle in charring furnace (9) and quencher (22) and must not have silt.
6. a moveable straw charring as claimed in claim 1 goes back field charring furnace and carbonizing method thereof nearby, it is characterized in that: in stove, waste gas is outer after washing tower (14) removing flue dust and the wooden vinegar of recovery under the suction of vacuum fan (15) arranges, described washing tower (14) can be grating washing tower, spraying type washing tower, ball float washing tower, preferred ball float washing tower.Described vacuum fan (15) preferably frequency modulation motor drags.
7. a moveable straw charring as claimed in claim 1 goes back field charring furnace and carbonizing method thereof nearby, it is characterized in that: the single devices such as charring furnace, material toggling motor, feeder, material discharging machine, quencher, washing tower, blower fan of bleeding, circulating water pool, water circulating pump is arranged on same chassis, chassis is equipped with runner or hanger, hauls or handling in order to the above-mentioned single devices molectron that will be arranged on same chassis.
CN201310339328.1A 2013-08-02 2013-08-02 Movable carbonization furnace for nearby carbonization and field returning of stalk and carbon method preparation thereof Pending CN104342176A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104710997A (en) * 2015-04-01 2015-06-17 曲靖众一精细化工股份有限公司 Destructive distillation device and destructive distillation method of solid heat carrier
CN107267175A (en) * 2017-07-04 2017-10-20 浙江大学 Gas circulating type agricultural crop straw decomposing machine
CN108085083A (en) * 2017-12-21 2018-05-29 肇庆学院 A kind of packaged type field limits the apparatus and method for that oxygen prepares biomass carbon in situ
CN108117876A (en) * 2017-12-21 2018-06-05 肇庆学院 A kind of packaged type field original position oxygen consumption prepares the apparatus and method for of biomass carbon
CN112063401A (en) * 2020-09-21 2020-12-11 中国农业科学院农业环境与可持续发展研究所 Mobile straw baking and carbonization treatment in-situ returning method
CN112902223A (en) * 2021-04-19 2021-06-04 吉林聚能网控科技有限公司 Special heating core of orifice plate vortex formula oil-free pulverized coal igniter
CN112902224A (en) * 2021-04-19 2021-06-04 吉林聚能网控科技有限公司 Secondary orifice plate turbulent flow type oil-free pulverized coal igniter
CN114798685A (en) * 2022-03-24 2022-07-29 生态环境部南京环境科学研究所 Carbonization path-based rural, forestry and pastoral biomass waste disposal mode
CN115152407A (en) * 2022-07-07 2022-10-11 中国农业科学院农业环境与可持续发展研究所 Maize straw reaps and smashes still field removal all-in-one of carbomorphism

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104710997A (en) * 2015-04-01 2015-06-17 曲靖众一精细化工股份有限公司 Destructive distillation device and destructive distillation method of solid heat carrier
CN107267175A (en) * 2017-07-04 2017-10-20 浙江大学 Gas circulating type agricultural crop straw decomposing machine
CN108085083A (en) * 2017-12-21 2018-05-29 肇庆学院 A kind of packaged type field limits the apparatus and method for that oxygen prepares biomass carbon in situ
CN108117876A (en) * 2017-12-21 2018-06-05 肇庆学院 A kind of packaged type field original position oxygen consumption prepares the apparatus and method for of biomass carbon
CN108085083B (en) * 2017-12-21 2020-05-19 肇庆学院 Movable device and method for preparing biomass charcoal by field in-situ oxygen limitation
CN112063401A (en) * 2020-09-21 2020-12-11 中国农业科学院农业环境与可持续发展研究所 Mobile straw baking and carbonization treatment in-situ returning method
CN112063401B (en) * 2020-09-21 2021-06-25 中国农业科学院农业环境与可持续发展研究所 Mobile straw baking and carbonization treatment in-situ returning method
CN112902223A (en) * 2021-04-19 2021-06-04 吉林聚能网控科技有限公司 Special heating core of orifice plate vortex formula oil-free pulverized coal igniter
CN112902224A (en) * 2021-04-19 2021-06-04 吉林聚能网控科技有限公司 Secondary orifice plate turbulent flow type oil-free pulverized coal igniter
CN114798685A (en) * 2022-03-24 2022-07-29 生态环境部南京环境科学研究所 Carbonization path-based rural, forestry and pastoral biomass waste disposal mode
CN115152407A (en) * 2022-07-07 2022-10-11 中国农业科学院农业环境与可持续发展研究所 Maize straw reaps and smashes still field removal all-in-one of carbomorphism

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