CN104326275B - VN alloy Full-automatic discharging device - Google Patents
VN alloy Full-automatic discharging device Download PDFInfo
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- CN104326275B CN104326275B CN201410558107.8A CN201410558107A CN104326275B CN 104326275 B CN104326275 B CN 104326275B CN 201410558107 A CN201410558107 A CN 201410558107A CN 104326275 B CN104326275 B CN 104326275B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/14—Pulverising loaded or unloaded materials
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Abstract
The present invention relates to a kind of VN alloy Full-automatic discharging device, it includes base, Z axis travel mechanism, Y-axis moving mechanism, switching mechanism, breaks up mechanism and electric-control system；Z axis travel mechanism, Y-axis moving mechanism, switching mechanism and break up mechanism and all electrically connect with electric-control system and by described electric control system controls action；Z axis travel mechanism is installed on described base, and it includes Z axis support, Z axis straight line module, Z axis head piece, Z axis motor and Z axis reductor；Y-axis moving mechanism is installed on Z axis straight line module, and it includes Y-axis frame, guide rail, Y-axis bearing block, Y-axis reductor, y-axis motor and Timing Belt；Switching mechanism is installed in Y-axis moving mechanism side, its one end assembly connection Timing Belt, other end clamping graphite crucible；Break up mechanism to be installed on Z axis straight line module.Present configuration is reasonable in design, compact, and device overall operation is stable, reliable, and discharging efficiency is high, can effectively alleviate labor intensity and the dust injury of workman.
Description
Technical field
The present invention relates to a kind of automatic discharge unit, particularly relate to a kind of VN alloy Full-automatic discharging device.
Background technology
VN alloy is a kind of novel alloy additive, it is possible to substitute the vanadium iron production for micro alloyed steel.Vanadium nitride makes an addition in steel, can improve the comprehensive mechanical performances such as the intensity of steel, toughness, ductility and thermal fatigue resistance, and make steel have good solderability.VN alloy is mainly characterized by: have more effective strengthening and Grain refinement than vanadium iron, can save vanadium addition, and when same intensity, VN alloy can save 20%～40% vanadium compared with vanadium iron；Vanadium, nitrogen recovery rate are stable, can reduce the performance inconsistency of steel, thus being widely used in structural steel, tool steel, pipe line steel, reinforcing bar and cast iron and other industry.
The blank that VN alloy is made up of raw materials such as vanadic anhydride, carbon dust, activating agents, under normal pressure, nitrogen atmosphere protection, under 1500 DEG C～1800 DEG C conditions of high temperature, reaction generates VN alloy.Its key processing equipment is continuous way atmosphere push pedal high temperature furnace, adopts the heatings such as Si-Mo rod to obtain thermal source.
Vanadium-nitrogen alloy sintering relies on semi-automatic production equipment, it usually needs artificial manual work, and ambient temperature is high, site environment is severe, when workman is engaged in produced on-site, not only labor intensity is big, inefficiency, and is chronically at dust etc. and poisons in environment, and health is made a big impact.For this, the automaticity that raising vanadium-nitrogen alloy sintering produces, the labor intensity and the dust that alleviate workman injure, and develop the automatic discharging equipment meeting requirement imperative.
Summary of the invention
In order to solve problem above, the present invention proposes a kind of reasonable in design, compact, and structure is stable, reliable, and discharging efficiency is high, can effectively alleviate the labor intensity of workman and the VN alloy Full-automatic discharging device of dust injury.
The present invention is realized by technical scheme once:
Above-mentioned VN alloy Full-automatic discharging device, described device for discharging includes base, Z axis travel mechanism, Y-axis moving mechanism, switching mechanism, breaks up mechanism and electric-control system；Described Z axis travel mechanism is installed on described base, and it electrically connects with described electric-control system and by described electric control system controls action；Described Z axis travel mechanism includes Z axis support, Z axis straight line module, Z axis head piece, Z axis motor and Z axis reductor；Described Z axis support is at least one pair of that symmetry is installed in the top opposite sides of described base；Described Z axis straight line module is two groups that symmetry is installed on described Z axis support, it is relative medial wall that Z axis straight line module symmetry described in one of which is installed in the pair of Z axis support one end, and another organizes described Z axis straight line module symmetry, and to be installed in the pair of Z axis support other end be relative lateral wall；Described Z axis head piece is horizontally located in the top of described Z axis support；Described Z axis motor is be installed at least one pair of of described Z axis head piece top opposite sides；Described Z axis reductor is at least two groups being installed in described Z axis head piece top, one end of Z axis reductor described in one of which connects the power output shaft of one of them described Z axis motor, the described Z axis straight line module on the relative inner wall of the other end longitudinally connected the pair of Z axis support one end；Another one end organizing described Z axis reductor connects the power output shaft of another described Z axis motor, the longitudinally connected described Z axis straight line module being positioned on the pair of Z axis support other end opposite exterior lateral sides wall of the other end；Described Y-axis moving mechanism electrically connects with electric-control system and by electric control system controls action；Described Y-axis moving mechanism is installed on described Z axis straight line module, and it includes Y-axis frame, guide rail, Y-axis bearing block, Y-axis reductor, y-axis motor and Timing Belt；Described Y-axis frame includes assembly fixture；Described assembly fixture one sidewall is provided with angled seat and the lateral wall by described angled seat with the described Z axis straight line module on the pair of Z axis support other end opposite exterior lateral sides wall couples；Described guide rail is horizontally located in another sidewall of described assembly fixture；Described Y-axis bearing block is at least one pair of that symmetry is installed in the two ends of described another sidewall of assembly fixture, and a pair described Y-axis bearing block all includes being fixedly arranged on the wheel seat of described another sidewall of assembly fixture, symmetry is installed in the Y-axis rolling bearing within described wheel seat, the wheel shaft that is articulated with on described Y-axis rolling bearing and be installed in the synchronous pulley in the middle part of described wheel shaft；Described Y-axis reductor is installed in outside the wheel seat of one of them described Y-axis bearing block, and by driving, axle and described wheel shaft one end are fixing to be connected in its one end；Described y-axis motor is installed in the other end of described Y-axis reductor, and its power output shaft is connected with driving axle one end of described Y-axis reductor；Described Timing Belt is connected between the synchronous pulley within the pair of Y-axis bearing block；Described switching mechanism is installed in described Y-axis moving mechanism side, and it electrically connects with electric-control system and by electric control system controls action；Described switching mechanism one end assembly connection is in described Timing Belt, other end clamping graphite crucible；Described switching mechanism under the drive of described Timing Belt along described Y-axis moving mechanism left and right displacement so that described graphite crucible moves between production line and charging ladle；Described mechanism of breaing up is installed on the described Z axis straight line module of the pair of Z axis support one end relative inner wall, and it electrically connects with electric-control system and by electric control system controls action.
Described VN alloy Full-automatic discharging device, wherein: a pair described Z axis support all includes base plate, support column and reinforcement arm；Described floor level is fixedly arranged on the top of described base；Described support column is vertically fixedly arranged on the top of described base plate, and it is formed in parallel and symmetrical monomer support column by a pair, and outside is installed with buck plate；Described reinforcement arm is a pair be arranged symmetrically with, and a pair described reinforcement arm is all inclined to be connected between described base plate and support column.
Described VN alloy Full-automatic discharging device, wherein: described Z axis straight line module includes the first Z axis straight line module and the second Z axis straight line module；Described first, second Z axis straight line module forms by the monomer module of pair of opposing；Described monomer module is to be mated, by line slideway and ball-screw, the enclosed construction assembled；A pair monomer module of described first Z axis straight line module is vertically and symmetrically installed in the outer wall side that the pair of Z axis support other end is relative described buck plate respectively；A pair monomer module of described second Z axis straight line module is vertically and symmetrically installed on a pair monomer support column medial wall symmetrically, the pair of Z axis support one end respectively；Described assembly fixture is installed on described first Z axis straight line module.
Described VN alloy Full-automatic discharging device, wherein: described Z axis head piece is fixedly arranged on the top of described support column；Described Z axis motor includes the first Z axis motor and the second Z axis motor；Described first, second Z axis motor is fixedly arranged on the top of described Z axis head piece each through Z axis reducer pedestal；Described Z axis reductor includes the first Z axis reductor and the second Z axis reductor；Described first Z axis reductor is a pair that is symmetricly set in described first Z axis motor opposite sides, the pair of first Z axis reductor one end connects the power output shaft of described first Z axis motor, the longitudinally connected described first Z axis straight line module of the other end each through another power transmission shaft；Described second Z axis reductor is a pair that is symmetricly set in described second Z axis motor opposite sides；The pair of second equal one end of Z axis reductor connects the power output shaft of described second Z axis motor by power transmission shaft, and the other end is longitudinally connected in the top of described second Z axis straight line module by shaft coupling.
Described VN alloy Full-automatic discharging device, wherein: the power transmission shaft between described first Z axis reductor and the first Z axis motor is each through the top assembly connection of Z axis bearing block Yu described Z axis head piece；Described Z axis bearing block includes supporting seat and is installed in the Z axis rolling bearing within described supporting seat, described supporting seat is fixing with the top of described Z axis head piece to be connected, and the power transmission shaft between described Z axis rolling bearing and described first Z axis reductor and the first Z axis motor is hinged.
Described VN alloy Full-automatic discharging device, wherein: described base is cuboid frame structure, and it includes underframe, column and upper frame；Described underframe is joined end to end the rectangular frame structure assembled by four foundation beams, is also associated with many tie-beams between the described bottom girder that one pair of which is positioned opposite；The bottom corner location of described underframe is symmetrically installed with four adjustable runners；Described column is four that are vertically and symmetrically fixedly arranged on corner, described underframe top, and four described root posts are contour；Described upper frame is joined end to end the rectangular frame structure assembled by four back timbers, its top and described base plate assembly connection, and bottom four corners position is fixing with the top of described four root posts respectively to be connected.
Described VN alloy Full-automatic discharging device, wherein: the pair of Y-axis bearing block is installed in the two ends of described another sidewall of assembly fixture respectively through Y-axis installing plate symmetry；Described guide rail is a pair that is horizontally located in described another sidewall of assembly fixture, and described pair of guide rails is symmetrical above and below along described assembly fixture and is arranged in parallel；Described wheel shaft is also arranged with sleeve on the axis body between described synchronous pulley and described Y-axis rolling bearing.
Described VN alloy Full-automatic discharging device, wherein: described switching mechanism 4 includes frame and is installed in the turn drive motor in described frame, upset reductor, synchronous belt transmission device and fixture block；The side, top of described frame is mated with described pair of guide rails be slidably connected by a pair turning guide rail groove；Described turn drive motor is fixedly arranged on the top of described frame；Described upset reductor assembly connection is in the bottom of described turn drive motor, and its power output shaft is by synchronous belt transmission device described in drive rod assembly connection；Described fixture block and described synchronous belt transmission device assembly connection also mates under described synchronous belt transmission device drives and clamp described graphite crucible.
Described VN alloy Full-automatic discharging device, wherein: described in break up mechanism include breaing up frame, break up air cylinder device, guide post assembly, ring flange and hammer stem；The described described Z axis straight line module assembly connection breaing up frame and the pair of Z axis support one end relative inner wall；Described break up air cylinder device be installed in described in break up the top of frame；Described ring flange by described guide post assembly be installed in described in break up the downside of air cylinder device；Described hammer stem coupling is vertically installed in the bottom of described ring flange；Described ring flange is by the described driving breaing up air cylinder device and drives described hammer stem to utilize impulsive force to be broken up by VN alloy caking.
Beneficial effect:
VN alloy Full-automatic discharging apparatus structure of the present invention is reasonable in design, compact, wherein, Z axis travel mechanism adopts planer type structure form, the rigidity of structure is high, Z axis travel mechanism adopts the Z axis motor of double output shaft to connect Z axis reductor, power is passed to Z axis straight line module by shaft coupling by Z axis reductor, this structural design can facilitate implementation both sides Z axis straight line module and synchronize, drive respectively and break up mechanism and switching mechanism moves up and down, simultaneously, Z axis straight line module adopts closed straight line modular structure can effectively prevent line slideway and ball-screw from sucking dust, ensure that the stability that whole Z axis travel mechanism runs；Graphite crucible can be moved to discharge position by Y-axis moving mechanism from conveyer belt, after discharging, again graphite crucible is transported to above production line, especially with toothed belt transmission, there is the advantage exempting from lubrication, absorbing, reduce the noise that whole Y-axis moving mechanism is run, it is ensured that the stability that whole Y-axis moving mechanism is run；Meanwhile, base quality is big, can make whole device for discharging steadily of centre of gravity, and each mechanism's traveling comfort is better, and bottom is provided with 4 adjustable runners, it is simple to regulate；Switching mechanism has upset and clamping function, can conveniently realize being taken in one's arms by graphite crucible and toppling over；Break up mechanism can be broken up in graphite crucible by the VN alloy block after sintering, good buffer effect, it is simple to discharging, break up efficiency height；Whole device for discharging is stable, reliable, and discharging efficiency is high, can effectively alleviate labor intensity and the dust injury of workman, significantly improve production efficiency, be suitable to promote and application.
Accompanying drawing explanation
Fig. 1 is the structural representation of VN alloy Full-automatic discharging device of the present invention；
Fig. 2 is another structural representation of VN alloy Full-automatic discharging device of the present invention；
Fig. 3 is the structural representation of the Z axis travel mechanism of VN alloy Full-automatic discharging device of the present invention；
Fig. 4 is the top view of the Z axis travel mechanism of VN alloy Full-automatic discharging device of the present invention；
Fig. 5 is the structural representation of the Y-axis moving mechanism of VN alloy Full-automatic discharging device of the present invention；
Fig. 6 is the top view of the Y-axis moving mechanism of VN alloy Full-automatic discharging device of the present invention；
Fig. 7 be VN alloy Full-automatic discharging device of the present invention Fig. 6 in the internal structure schematic diagram of a-quadrant；
Fig. 8 is the structural representation of the switching mechanism of VN alloy Full-automatic discharging device of the present invention；
Fig. 9 is the rearview of the switching mechanism of VN alloy Full-automatic discharging device of the present invention；
Figure 10 be VN alloy Full-automatic discharging device of the present invention Fig. 9 in the sectional view in B-B direction；
Figure 11 is the structural representation breaing up mechanism of VN alloy Full-automatic discharging device of the present invention；
Figure 12 is the front view breaing up mechanism of VN alloy Full-automatic discharging device of the present invention；
Figure 13 is the on foot schematic enlarged-scale view in C region in 12 of VN alloy Full-automatic discharging device of the present invention.
Detailed description of the invention
If Fig. 1 is to shown in 13, VN alloy Full-automatic discharging device of the present invention, including base 1, Z axis travel mechanism 2, Y-axis moving mechanism 3, switching mechanism 4, break up mechanism 5 and electric-control system.
This base 1 is in cuboid frame structure, and it includes underframe 11, column 12 and upper frame 13.This underframe 11 is rectangular frame structure, it is joined end to end by four foundation beams 111 and assembles, this four foundation beam 111 between two one group in positioned opposite, being also associated with many tie-beams 112 between the bottom girder 111 that one pair of which is positioned opposite, these many tie-beams 112 are parallel to each other and also with another, bottom girder 111 positioned opposite is parallel；Wherein, the bottom corner location of this underframe 11 is symmetrically installed with four adjustable runners 113.This column 12 is for be vertically fixedly arranged between this underframe 11 and this upper frame 13, and wherein, this column 12 is symmetrical be fixedly arranged on this corner, underframe 11 top four, and this four root post 12 is contour and top is all fixing with upper frame 13 is connected.This upper frame 13 also rectangular frame structure, it is joined end to end by four back timbers 131 and assembles, and wherein, the bottom four corners position of this upper frame 13 is fixing with the top of four corresponding root posts 12 respectively to be connected.
This Z axis travel mechanism 2 is installed on base 1, and it electrically connects with electric-control system and by electric control system controls action；Wherein, this Z axis travel mechanism 2 is specifically installed in the top of the upper frame 13 of base 1, and it includes Z axis support 21, Z axis straight line module 22, Z axis head piece 23, Z axis motor 24 and Z axis reductor 25.
This Z axis support 21 is symmetrical be installed in this base 1 top opposite sides a pair, and this pair Z axis support 21 all includes base plate 211, support column 212 and reinforcement arm 213；This base plate 211 is horizontally located in back timber 131 top of the upper frame 13 of this base 1；This support column 212 is vertically fixedly arranged on the top of this base plate 211, and it is formed in parallel and symmetrical monomer support column by a pair, and outside is installed with rectangular buck plate 214, and this buck plate 214 is provided with hole at the position between a pair monomer support column；This reinforcement arm 213 is a pair be arranged symmetrically with, and this pair reinforcement arm 213 is all inclined to be connected between base plate 211 and support column 212.
This Z axis straight line module 22 is that symmetry is installed in two groups on this Z axis support 21, namely includes the first Z axis straight line module 221 and the second Z axis straight line module 222；This first Z axis straight line module 221 and the second Z axis straight line module 222 form by the monomer module of pair of opposing, and wherein, this monomer module is the enclosed construction connected to form by line slideway and ball-screw.
It is (being specifically installed in buck plate 214 outer wall side) on relative support column 212 lateral wall that a pair monomer module of this first Z axis straight line module 221 is vertically and symmetrically installed in this pair Z axis support 21 other end respectively；It is on relative support column 212 medial wall that a pair monomer module of this second Z axis straight line module 222 is vertically and symmetrically installed in this pair Z axis support 21 one end respectively.
This Z axis head piece 23 is horizontally located in the top of this Z axis support 21, is specifically fixedly arranged on the top of support column 212, and wherein, this rectangular plate body structure of Z axis head piece 23 and middle part are provided with rectangular through hole 231.
This Z axis motor 24 is installed in the top of this Z axis head piece 23, and it is a pair that is installed in this Z axis head piece 23 top, namely includes the first Z axis motor 241 and the second Z axis motor 242；This first Z axis motor 241 and the second Z axis motor 242 are respectively symmetrically through hole 231 opposite sides being installed in this Z axis head piece 23；Wherein, this first Z axis motor 241 and the second Z axis motor 242 are fixedly arranged on the top of this Z axis head piece 23 each through Z axis reducer pedestal 26.
This Z axis reductor 25 is installed in the top of this Z axis head piece 23, and it has two groups, namely includes the first Z axis reductor 251 and the second Z axis reductor 252.This first Z axis reductor 251 is a pair that is symmetricly set in this first Z axis motor 241 opposite sides；These a pair first equal one end of Z axis reductor 251 connect the power output shaft of the first Z axis motor 241 by power transmission shaft 27, and the other end is longitudinally connected in the first Z axis straight line module 221 top of Z axis straight line module 22 by shaft coupling 28；Wherein, the power transmission shaft 27 between this pair first Z axis reductors 251 and first Z axis motor 241 is each through the top assembly connection of Z axis bearing block 29 with Z axis head piece 23；This Z axis bearing block 29 includes supporting seat 291 and is installed in the Z axis rolling bearing 292 within supporting seat 291, this supporting seat 291 is fixing with the top of Z axis head piece 23 to be connected, and this Z axis rolling bearing 292 power transmission shaft 27 then and between the first Z axis reductor 251 and the first Z axis motor 241 is hinged.This second Z axis reductor 252 is a pair that is symmetricly set in this second Z axis motor 242 opposite sides, wherein, these a pair second Z axis reductor 252 one end are connected to the power output shaft of the second Z axis motor 242 each through another power transmission shaft 27, and the other end is longitudinally connected in the second Z axis straight line module 222 top of Z axis straight line module 22 by another shaft coupling 28.
This Y-axis moving mechanism 3 also electrically connects with electric-control system and by electric control system controls action；Wherein, this Y-axis moving mechanism 3 is installed on the first Z axis straight line module 221 of Z axis straight line module 22 in this Z axis travel mechanism 2, and it includes Y-axis frame 31, guide rail 32, Y-axis bearing block 33, Y-axis reductor 34, y-axis motor 35 and Timing Belt 36.
This Y-axis frame 31 is installed on the first Z axis straight line module 221 of this Z axis travel mechanism 2, it include with the fixing assembling of the first Z axis straight line module 221 and rectangular assembly fixture 311, be installed in a pair angled seat 312 of this assembly fixture 311 1 sidewall and be fixedly arranged on a pair Y-axis installing plate 313 at these another sidewall two ends of assembly fixture 311, this pair angled seat 312 couples with the lateral wall of the first Z axis straight line module 221 of Z axis straight line module 22 respectively.
This guide rail 32 is a pair that is horizontally located in another sidewall of assembly fixture 311, and this pair of guide rails 32 is symmetrical above and below along assembly fixture 311 and is arranged in parallel.
This Y-axis bearing block 33 has a pair, this a pair Y-axis bearing block 33 is respectively symmetrically and is installed on this pair of Y-axis frame 31 two ends Y-axis installing plate 313, wheel seat 331 that each Y-axis bearing block 33 all includes being fixedly arranged on Y-axis installing plate 313, symmetry are installed in the wheel shaft 333 hinged with a pair Y-axis rolling bearing 332 respectively of a pair Y-axis rolling bearing 332, two ends within wheel seat 331 and are installed in the synchronous pulley 334 in the middle part of wheel shaft 333, wherein, this wheel shaft 333 is also arranged with sleeve 335 on the axis body between synchronous pulley 334 and Y-axis rolling bearing 332.
This Y-axis reductor 34 is installed in outside the wheel seat 331 of one of them Y-axis bearing block 33, and by driving, axle 341 is fixing with wheel shaft 333 one end of Y-axis bearing block 33 to be connected in its one end.This y-axis motor 35 is installed in the other end of this Y-axis reductor 34, and its power output shaft is connected with driving axle 341 one end of this Y-axis reductor 34.This Timing Belt 36 is connected between the synchronous pulley 334 within a pair Y-axis bearing block 33 at Y-axis frame 31 two ends.
This switching mechanism 4 has upset and clamping function, and it, for being taken in one's arms by graphite crucible and toppling over, electrically connects with electric-control system and by electric control system controls action；Wherein, this switching mechanism 4 is installed in this Y-axis moving mechanism 3 side, specifically with Timing Belt 36 assembly connection of Y-axis moving mechanism 3, wherein, when the Y-axis reductor 34 of Y-axis moving mechanism 3 and y-axis motor 35 are started working, the rotation of the synchronous pulley 334 of Y-axis bearing block 33 can be driven, and then drive Timing Belt 36 to make switching mechanism 4 move left and right in Y-axis moving mechanism 3, it is achieved graphite crucible moves between production line and charging ladle.Wherein, this switching mechanism 4 includes frame 41, turn drive motor 42, upset reductor 43, synchronous belt transmission device 44 and fixture block 45.This frame 41 includes turnover bracket 411, upset installing plate 412 and turning guide rail groove 413, and this turnover bracket 411 is overall in tetragonal body frame structure；This rectangular plate body structure of upset installing plate 412, it is fixedly arranged on rear side of the top of this turnover bracket 411；This turning guide rail groove 413 has a pair, this pair turning guide rail groove 413 in level and symmetry be fixedly arranged on the upper and lower two ends of lateral surface of this upset installing plate 412, this pair turning guide rail groove 413 mates with the pair of guide rails 32 of Y-axis moving mechanism 3 and is slidably connected.This turn drive motor 42 is fixedly arranged in the middle part of the medial surface of this upset installing plate 412 in standing upside down；This upset reductor 43 assembly connection is in the bottom of this turn drive motor 42, its power output shaft also level is equiped with drive rod 431, this drive rod 431 and upset installing plate 412 keeping parallelism, this drive rod 431 two ends assembly connection respectively in the two lateral walls on turnover bracket 411 top and passes outside the two lateral walls on turnover bracket 411 top.This synchronous belt transmission device 44 is that symmetry is installed in two groups on this turnover bracket 411 two opposite outer wall, and often group synchronous belt transmission device 44 all includes main pulley 441, secondary pulley 442, transmission band 443, upset clamping cylinder 444 and initial point detection switch 445；This main pulley 441 is installed in one end that this drive rod 431 passes to lateral wall, turnover bracket 411 top；This secondary pulley 442 is installed in the Basolateral wall of this turnover bracket 411, it is connected with main pulley 441 coupling by transmission band 443, wherein, being positioned at and symmetry is equiped with four optical axises 446 in the middle part of the secondary pulley 442 of turnover bracket 411 wherein side, these four optical axises 446 all pass to the inner side of turnover bracket 411 bottom；This upset clamping cylinder 444 is installed in the home position outside this secondary pulley 442 in level, and the clamping piston bar 447 of this upset clamping cylinder 444 also passes to the inner side of turnover bracket 411 bottom；This initial point detection switch 445 coupling is positioned at secondary pulley 442 side and is located on the Basolateral wall of turnover bracket 411, and it electrically connects with electric-control system.This fixture block 45 is that symmetry is installed in a pair inside the bottom of this turnover bracket 411, and one end of this fixture block 45 and graphite crucible 6 match, and the optical axis 446 passed with the inner side to turnover bracket 411 bottom in the middle part of the other end and clamping piston bar 447 coupling are connected fixing.
This breaks up mechanism 5 for simulating the artificial stuck situation method of VN alloy block after processing sintering, adopts weight to be broken up by alloy caking.Wherein, this breaks up on the second Z axis straight line module 222 that mechanism 5 is installed in Z axis travel mechanism 2 Z axis straight line module 22, and it includes breaing up frame 51, breaks up air cylinder device 52, guide post assembly 53, ring flange 54 and hammer stem 55.This is broken up frame 51 and includes pedestal 511, fixing plate 512 and installing rack 513, this pedestal 511 rectangular frame structure, and this fixing plate 512 is that symmetry is fixedly arranged on the top of this pedestal 511 and a pair of bottom, and this pair fixing plate 512 is regular hexagon plate body structure；This installing rack 513 is that symmetry is fixedly arranged on a pair in the middle part of this pedestal 511 opposite sides frame, and this pair installing rack 513 is fixing with a pair loose pattern Block-matching assembling of the second Z axis straight line module 222 of Z axis straight line module 22 in Z axis travel mechanism 2 respectively.This is broken up air cylinder device 52 and is installed in this top breaing up frame 51, it includes breaing up cylinder body 521 and breaing up piston rod 522, wherein, this breaks up cylinder body 521 is the middle part stood upside down and be fixedly arranged on the fixing plate 512 in this top breaing up frame 51, breaing up piston rod 522 one end to stretch into and break up in cylinder body 521, the other end passes to the downside of fixing plate 512.This guide post assembly 53 is be installed in these break up on the fixing plate 512 of frame 51 many groups (adopting three groups of guide post assemblies 53 in the present embodiment), and this many groups guide post assembly 53 all includes pilot sleeve 531, fixed cover 532 and guide post 533；This pilot sleeve 531 is vertically arranged between this pair fixing plate 512 breaing up frame 51, and its two ends are all concordant with the lateral surface of a pair fixing plate 512；This fixed cover 532 has a pair, it is internal that this equal one end of a pair fixed cover 532 packs into pilot sleeve 531, the other end is circumferentially outer uniformly extends to form annular department of assembly and to be equipped with securing member by this annular department of assembly fixing with the lateral surface assembling of fixing plate 512, makes pilot sleeve 531 fix and is limited in this pair and fixes between plate 512；This guide post 533 is vertically arranged in the inside of this pair fixed cover 532, and its two ends pass to the outside of a pair fixing plate 512 respectively.This ring flange 54 is positioned at this and is installed in the downside breaing up frame 51, and its level is installed in the bottom of the guide post 533 of this guide post assembly 53 wherein, and wherein, this ring flange 54 is equipped with the bottom assembly connection of bearing pin 542 and guide post 533 particular by turntable 541.This hammer stem 55 is vertically installed in the bottom of ring flange 54, and its one end is cylindrical structure and the bottom center being fixed in this ring flange 54, and other end end is cone tip shape structure；Wherein, this ring flange 54 utilizes impulsive force to be broken up by VN alloy caking with hammer stem 55 under the promotion breaing up air cylinder device 52.
Present configuration is reasonable in design, compact, and its overall operation is stable, reliable, and discharging efficiency is high, can effectively alleviate labor intensity and the dust injury of workman, significantly improve production efficiency, be suitable to promote and application.
Claims (9)
1. a VN alloy Full-automatic discharging device, it is characterised in that: described device for discharging includes base, Z axis travel mechanism, Y-axis moving mechanism, switching mechanism, breaks up mechanism and electric-control system；
Described Z axis travel mechanism is installed on described base, and it electrically connects with described electric-control system and by described electric control system controls action；Described Z axis travel mechanism includes Z axis support, Z axis straight line module, Z axis head piece, Z axis motor and Z axis reductor；Described Z axis support is at least one pair of that symmetry is installed in the top opposite sides of described base；Described Z axis straight line module is two groups that symmetry is installed on described Z axis support, it is relative medial wall that Z axis straight line module symmetry described in one of which is installed in the pair of Z axis support one end, and another organizes described Z axis straight line module symmetry, and to be installed in the pair of Z axis support other end be relative lateral wall；Described Z axis head piece is horizontally located in the top of described Z axis support；Described Z axis motor is be installed at least one pair of of described Z axis head piece top opposite sides；Described Z axis reductor is at least two groups being installed in described Z axis head piece top, one end of Z axis reductor described in one of which connects the power output shaft of one of them described Z axis motor, the described Z axis straight line module on the relative inner wall of the other end longitudinally connected the pair of Z axis support one end；Another one end organizing described Z axis reductor connects the power output shaft of another described Z axis motor, the longitudinally connected described Z axis straight line module being positioned on the pair of Z axis support other end opposite exterior lateral sides wall of the other end；
Described Y-axis moving mechanism electrically connects with electric-control system and by electric control system controls action；Described Y-axis moving mechanism is installed on described Z axis straight line module, and it includes Y-axis frame, guide rail, Y-axis bearing block, Y-axis reductor, y-axis motor and Timing Belt；Described Y-axis frame includes assembly fixture；Described assembly fixture one sidewall is provided with angled seat and the lateral wall by described angled seat with the described Z axis straight line module on the pair of Z axis support other end opposite exterior lateral sides wall couples；Described guide rail is horizontally located in another sidewall of described assembly fixture；Described Y-axis bearing block is at least one pair of that symmetry is installed in the two ends of described another sidewall of assembly fixture, and a pair described Y-axis bearing block all includes being fixedly arranged on the wheel seat of described another sidewall of assembly fixture, symmetry is installed in the Y-axis rolling bearing within described wheel seat, the wheel shaft that is articulated with on described Y-axis rolling bearing and be installed in the synchronous pulley in the middle part of described wheel shaft；Described Y-axis reductor is installed in outside the wheel seat of one of them described Y-axis bearing block, and by driving, axle and described wheel shaft one end are fixing to be connected in its one end；Described y-axis motor is installed in the other end of described Y-axis reductor, and its power output shaft is connected with driving axle one end of described Y-axis reductor；Described Timing Belt is connected between the synchronous pulley within the pair of Y-axis bearing block；
Described switching mechanism is installed in described Y-axis moving mechanism side, and it electrically connects with electric-control system and by electric control system controls action；Described switching mechanism one end assembly connection is in described Timing Belt, other end clamping graphite crucible；Described switching mechanism under the drive of described Timing Belt along described Y-axis moving mechanism left and right displacement so that described graphite crucible moves between production line and charging ladle；
Described mechanism of breaing up is installed on the described Z axis straight line module of the pair of Z axis support one end relative inner wall, and it electrically connects with electric-control system and by electric control system controls action.
2. VN alloy Full-automatic discharging device as claimed in claim 1, it is characterised in that: a pair described Z axis support all includes base plate, support column and reinforcement arm；Described floor level is fixedly arranged on the top of described base；Described support column is vertically fixedly arranged on the top of described base plate, and it is formed in parallel and symmetrical monomer support column by a pair, and outside is installed with buck plate；Described reinforcement arm is a pair be arranged symmetrically with, and a pair described reinforcement arm is all inclined to be connected between described base plate and support column.
3. VN alloy Full-automatic discharging device as claimed in claim 2, it is characterised in that: described Z axis straight line module includes the first Z axis straight line module and the second Z axis straight line module；Described first, second Z axis straight line module forms by the monomer module of pair of opposing；Described monomer module is to be mated, by line slideway and ball-screw, the enclosed construction assembled；
A pair monomer module of described first Z axis straight line module is vertically and symmetrically installed in the outer wall side that the pair of Z axis support other end is relative described buck plate respectively；A pair monomer module of described second Z axis straight line module is vertically and symmetrically installed on a pair monomer support column medial wall symmetrically, the pair of Z axis support one end respectively；Described assembly fixture is installed on described first Z axis straight line module.
4. VN alloy Full-automatic discharging device as claimed in claim 3, it is characterised in that: described Z axis head piece is fixedly arranged on the top of described support column；Described Z axis motor includes the first Z axis motor and the second Z axis motor；Described first, second Z axis motor is fixedly arranged on the top of described Z axis head piece each through Z axis reducer pedestal；Described Z axis reductor includes the first Z axis reductor and the second Z axis reductor；Described first Z axis reductor is a pair that is symmetricly set in described first Z axis motor opposite sides, the pair of first Z axis reductor one end connects the power output shaft of described first Z axis motor, the longitudinally connected described first Z axis straight line module of the other end each through another power transmission shaft；Described second Z axis reductor is a pair that is symmetricly set in described second Z axis motor opposite sides；The pair of second equal one end of Z axis reductor connects the power output shaft of described second Z axis motor by power transmission shaft, and the other end is longitudinally connected in the top of described second Z axis straight line module by shaft coupling.
5. VN alloy Full-automatic discharging device as claimed in claim 4, it is characterised in that: the power transmission shaft between described first Z axis reductor and the first Z axis motor is each through the top assembly connection of Z axis bearing block Yu described Z axis head piece；Described Z axis bearing block includes supporting seat and is installed in the Z axis rolling bearing within described supporting seat, described supporting seat is fixing with the top of described Z axis head piece to be connected, and the power transmission shaft between described Z axis rolling bearing and described first Z axis reductor and the first Z axis motor is hinged.
6. VN alloy Full-automatic discharging device as claimed in claim 2, it is characterised in that: described base is cuboid frame structure, and it includes underframe, column and upper frame；Described underframe is joined end to end the rectangular frame structure assembled by four foundation beams, is also associated with many tie-beams between the described bottom girder that one pair of which is positioned opposite；The bottom corner location of described underframe is symmetrically installed with four adjustable runners；Described column is four that are vertically and symmetrically fixedly arranged on corner, described underframe top, and four described root posts are contour；Described upper frame is joined end to end the rectangular frame structure assembled by four back timbers, its top and described base plate assembly connection, and bottom four corners position is fixing with the top of described four root posts respectively to be connected.
7. VN alloy Full-automatic discharging device as claimed in claim 1, it is characterised in that: the pair of Y-axis bearing block is installed in the two ends of described another sidewall of assembly fixture respectively through Y-axis installing plate symmetry；Described guide rail is a pair that is horizontally located in described another sidewall of assembly fixture, and described pair of guide rails is symmetrical above and below along described assembly fixture and is arranged in parallel；Described wheel shaft is also arranged with sleeve on the axis body between described synchronous pulley and described Y-axis rolling bearing.
8. VN alloy Full-automatic discharging device as claimed in claim 1, it is characterised in that: described switching mechanism 4 includes frame and is installed in the turn drive motor in described frame, upset reductor, synchronous belt transmission device and fixture block；The side, top of described frame is mated with pair of guide rails be slidably connected by a pair turning guide rail groove；Described turn drive motor is fixedly arranged on the top of described frame；Described upset reductor assembly connection is in the bottom of described turn drive motor, and its power output shaft is by synchronous belt transmission device described in drive rod assembly connection；Described fixture block and described synchronous belt transmission device assembly connection also mates under described synchronous belt transmission device drives and clamp described graphite crucible.
9. VN alloy Full-automatic discharging device as claimed in claim 1, it is characterised in that: described in break up mechanism include breaing up frame, break up air cylinder device, guide post assembly, ring flange and hammer stem；The described described Z axis straight line module assembly connection breaing up frame and the pair of Z axis support one end relative inner wall；Described break up air cylinder device be installed in described in break up the top of frame；Described ring flange by described guide post assembly be installed in described in break up the downside of air cylinder device；Described hammer stem coupling is vertically installed in the bottom of described ring flange；Described ring flange is by the described driving breaing up air cylinder device and drives described hammer stem to utilize impulsive force to be broken up by VN alloy caking.
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| CN201410558107.8A CN104326275B (en) | 2014-10-20 | 2014-10-20 | VN alloy Full-automatic discharging device |
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| CN201410558107.8A CN104326275B (en) | 2014-10-20 | 2014-10-20 | VN alloy Full-automatic discharging device |
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| CN105947698B (en) * | 2016-06-08 | 2018-08-03 | 银邦金属复合材料股份有限公司 | Powder promotion, transport device and its carrying method |
| CN109028939A (en) * | 2018-04-28 | 2018-12-18 | 海宁文硕科技咨询有限公司 | A kind of material containing cylinder of VN alloy ball |
| CN109335120A (en) * | 2018-10-23 | 2019-02-15 | 刘艳荣 | A kind of Chinese medicine automated dispensing machine people |
| CN112207495B (en) * | 2020-09-29 | 2022-04-01 | 重庆九州交通设施有限公司 | Automatic production line for traffic sign posts |
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| JP2604679B2 (en) * | 1993-03-24 | 1997-04-30 | 明男 小林 | Loading lift device |
| CN202400605U (en) * | 2011-11-24 | 2012-08-29 | 华中科技大学 | Lifting turnover device |
| CN102613785B (en) * | 2012-03-01 | 2014-12-31 | 深圳市缘与美实业有限公司 | Ornament forming machine |
| CN202575439U (en) * | 2012-04-11 | 2012-12-05 | 宁波民盛机械有限公司 | Garbage can dumping device |
| CN202780719U (en) * | 2012-07-11 | 2013-03-13 | 深圳市精一智能机械有限公司 | Five-shaft numerically controlled engraving and milling machine |
| CN103441620B (en) * | 2013-08-23 | 2016-03-02 | 广东恒鑫智能装备股份有限公司 | A kind of equipment of automatic turning generator unit stator |
| CN204223842U (en) * | 2014-10-20 | 2015-03-25 | 成都信息工程学院 | VN alloy Full-automatic discharging device |
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