CN204223842U - VN alloy Full-automatic discharging device - Google Patents
VN alloy Full-automatic discharging device Download PDFInfo
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- CN204223842U CN204223842U CN201420610316.8U CN201420610316U CN204223842U CN 204223842 U CN204223842 U CN 204223842U CN 201420610316 U CN201420610316 U CN 201420610316U CN 204223842 U CN204223842 U CN 204223842U
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Abstract
The utility model relates to a kind of VN alloy Full-automatic discharging device, and it comprises base, Z axis travel mechanism, Y-axis moving mechanism, switching mechanism, breaks up mechanism and electric-control system; Z axis travel mechanism, Y-axis moving mechanism, switching mechanism and break up mechanism and be all electrically connected with electric-control system; Z axis travel mechanism is installed on described base, and it comprises Z axis support, Z axis straight line module, Z axis head piece, Z axis stepping motor and Z axis reductor; Y-axis moving mechanism is installed on Z axis straight line module, and it comprises Y-axis frame, guide rail, Y-axis bearing seat, Y-axis reductor, y-axis motor and Timing Belt; Switching mechanism is installed in Y-axis moving mechanism side, its one end assembly connection Timing Belt, other end clamping black lead crucible; Break up mechanism to be installed on Z axis straight line module.The utility model reasonable in design, compact, device overall operation is stable, reliable, and discharging efficiency is high, effectively can reduce labour intensity and dust injury.
Description
Technical field
The utility model relates to a kind of automatic discharge unit, particularly relates to a kind of VN alloy Full-automatic discharging device.
Background technology
VN alloy is a kind of novel alloy additive, can substitute the production of vanadium iron for micro alloyed steel.Vanadium nitride makes an addition in steel, can improve the comprehensive mechanical performances such as the intensity of steel, toughness, ductility and thermal fatigue resistance, and make steel have good weldability.VN alloy principal feature is: have more effective strengthening and Grain refinement than vanadium iron, can save vanadium addition, and under same intensity condition, VN alloy can save 20% ~ 40% vanadium compared with vanadium iron; Vanadium, nitrogen recovery rate are stablized, and can reduce the performance inconsistency of steel, thus are widely used in structural steel, tool steel, pipe line steel, reinforcing bar and cast iron and other industry.
VN alloy is the blank be made up of raws MAT'L such as vanadic oxide, carbon dust, activating agents, and under normal pressure, nitrogen atmosphere protection, under 1500 DEG C ~ 1800 DEG C conditions of high temperature, reaction generates VN alloy.Its key processing equipment is continous way atmosphere push pedal high temperature furnace, adopts the electric heating elements such as Si-Mo rod to obtain thermal source.
Vanadium-nitrogen alloy sintering relies on semi-automatic production facilities, and usually need artificial manual work, ambient temperature is high, site environment is severe, when workman is engaged in produced on-site, not only labour intensity is large, inefficiency, and is in for a long time in the murder by poisoning environment such as dust, makes a big impact to health.For this reason, improve the degree of automation that vanadium-nitrogen alloy sintering is produced, alleviate labour intensity and the dust injury of workman, develop the automatic discharging equipment met the demands imperative.
Summary of the invention
In order to overcome the above problems, the utility model proposes a kind of reasonable in design, compact, structure is stable, reliable, and discharging efficiency is high, effectively can alleviate the labour intensity of workman and the VN alloy Full-automatic discharging device of dust injury.
The utility model is by technical scheme realization once:
Above-mentioned VN alloy Full-automatic discharging device, described device for discharging comprises base, Z axis travel mechanism, Y-axis moving mechanism, switching mechanism, breaks up mechanism and electric-control system; Described Z axis travel mechanism is installed on described base, and it is electrically connected with described electric-control system; Described Z axis travel mechanism comprises Z axis support, Z axis straight line module, Z axis head piece, Z axis stepping motor and Z axis reductor; Described Z axis support is at least one pair of that symmetry is installed in the relative both sides, top of described base; Described Z axis straight line module is two groups that symmetry is installed on described Z axis support, wherein to be installed in described a pair Z axis support one end be relative madial wall to Z axis straight line module symmetry described in a group, and another organizes described Z axis straight line module, and symmetrical to be installed in described a pair Z axis support other end be relative lateral wall; Described Z axis head piece is horizontally located in the top of described Z axis support; Described Z axis stepping motor is be installed at least one pair of of relative both sides, described Z axis head piece top; Described Z axis reductor is at least two groups being installed in described Z axis head piece top, wherein described in one group, one end of Z axis reductor connects the power take-off shaft of Z axis stepping motor described in one of them, and the other end longitudinally connects the described Z axis straight line module on described a pair Z axis support one end relative inner wall; Another one end organizing described Z axis reductor connects the power take-off shaft of Z axis stepping motor described in another, and the other end longitudinally connects the described Z axis straight line module be positioned on described a pair Z axis support other end opposite exterior lateral sides wall; Described Y-axis moving mechanism is electrically connected with electric-control system; Described Y-axis moving mechanism is installed on described Z axis straight line module, and it comprises Y-axis frame, guide rail, Y-axis bearing seat, Y-axis reductor, y-axis motor and Timing Belt; Described Y-axis frame comprises assemble frame; Described assemble frame one sidewall is provided with angle seat and is connected by the lateral wall of described angle seat with the described Z axis straight line module on described a pair Z axis support other end opposite exterior lateral sides wall; Described guide rail is horizontally located in another sidewall of described assemble frame; Described Y-axis bearing seat is at least one pair of that symmetry is installed in the two ends of described another sidewall of assemble frame, and a pair described Y-axis bearing seat includes the wheel seat being fixedly arranged on described another sidewall of assemble frame, Y-axis antifriction-bearing box that symmetry is installed in described wheel seat inside, the synchronous pulley that is articulated with the wheel shaft on described Y-axis antifriction-bearing box and is installed in the middle part of described wheel shaft; Described Y-axis reductor is installed in outside the wheel seat of Y-axis bearing seat described in one of them, and its one end is fixedly connected with described wheel shaft one end by axle drive shaft; Described y-axis motor is installed in the other end of described Y-axis reductor, and its power take-off shaft is connected with axle drive shaft one end of described Y-axis reductor; Described Timing Belt is connected between the synchronous pulley of described a pair Y-axis bearing seat inside; Described switching mechanism is installed in described Y-axis moving mechanism side, and it is electrically connected with electric-control system; Described switching mechanism one end assembly connection in described Timing Belt, other end clamping black lead crucible; Described switching mechanism along described Y-axis moving mechanism left and right displacement, moves between manufacturing line and charging ladle to make described black lead crucible under the drive of described Timing Belt; Described mechanism of breaing up is installed on the described Z axis straight line module of described a pair Z axis support one end relative inner wall, and it is electrically connected with electric-control system.
Described VN alloy Full-automatic discharging device, wherein: a pair described Z axis support includes base plate, pillar stiffener and reinforcement arm; Described floor level is fixedly arranged on the top of described base; Described pillar stiffener is vertically fixedly arranged on the top of described base plate, and it is parallel by a pair and the monomer pillar stiffener of symmetry forms, and outside is installed with mounting plate; Described reinforcement arm is be arranged symmetrically with a pair, and a pair described reinforcement arm is all inclined to be connected between described base plate and pillar stiffener.
Described VN alloy Full-automatic discharging device, wherein: described Z axis straight line module comprises the first Z axis straight line module and the second Z axis straight line module; First, second Z axis straight line module described forms by the monomer module of pair of opposing; Described monomer module mates by line slideway and ball-screw the enclosed construction assembled; A pair monomer module of described first Z axis straight line module is vertical respectively and symmetry is installed in the outer wall side that described a pair Z axis support other end is relative described mounting plate; A pair monomer module of described second Z axis straight line module is vertical respectively and symmetry is installed on a pair monomer pillar stiffener madial wall symmetrically of described a pair Z axis support one end; Described assemble frame is installed on described first Z axis straight line module.
Described VN alloy Full-automatic discharging device, wherein: described Z axis head piece is fixedly arranged on the top of described pillar stiffener; Described Z axis stepping motor comprises the first Z axis stepping motor and the second Z axis stepping motor; First, second Z axis stepping motor described is all fixedly arranged on the top of described Z axis head piece by Z axis reducer pedestal; Described Z axis reductor comprises the first Z axis reductor and the second Z axis reductor; Described first Z axis reductor is a pair that is symmetricly set in the described first relative both sides of Z axis stepping motor, described a pair first Z axis reductor one end all connect the power take-off shaft of described first Z axis stepping motor by another transmission shaft, the other end longitudinally connects described first Z axis straight line module; Described second Z axis reductor is a pair that is symmetricly set in the described second relative both sides of Z axis stepping motor; Described a pair second equal one end of Z axis reductor connect the power take-off shaft of described second Z axis stepping motor by transmission shaft, the other end is longitudinally connected to the top of described second Z axis straight line module by coupler.
Described VN alloy Full-automatic discharging device, wherein: the transmission shaft between described first Z axis reductor and the first Z axis stepping motor is all by the top assembly connection of Z axis bearing seat and described Z axis head piece; Described Z axis bearing seat comprises supporting seat and is installed in the Z axis antifriction-bearing box of described supporting seat inside, described supporting seat is fixedly connected with the top of described Z axis head piece, described Z axis antifriction-bearing box and the transmission shaft between described first Z axis reductor and the first Z axis stepping motor hinged.
Described VN alloy Full-automatic discharging device, wherein: described base is cuboid framed structure, and it comprises underframe, column and upper frame; Described underframe is to be joined end to end the rectangular frame structure assembled by four foundation beams, is wherein also connected with many tie-beams between a pair described bottom girder positioned opposite; The bottom corner location of described underframe is symmetrically installed with four adjustable runners; Described column is vertical and symmetry is fixedly arranged on four of corner, described underframe top, and four described root posts are contour; Described upper frame is to be joined end to end the rectangular frame structure assembled by four back timbers, and its top and described base plate assembly connection, bottom four corners position is fixedly connected with the top of described four root posts respectively.
Described VN alloy Full-automatic discharging device, wherein: described a pair Y-axis bearing seat is installed in the two ends of described another sidewall of assemble frame respectively by Y-axis adapter plate symmetry; Described guide rail is be horizontally located in described another sidewall of assemble frame a pair, and described pair of guide rails is symmetrical up and down along described assemble frame and is arranged in parallel; Described wheel shaft is also arranged with sleeve on the axis body between described synchronous pulley and described Y-axis antifriction-bearing box.
Described VN alloy Full-automatic discharging device, wherein: described switching mechanism 4 comprises frame and is installed in turn drive motor in described frame, upset reductor, synchronous belt transmission device and fixture block; The side, top of described frame mates sliding block joint by a pair turning guide rail groove with described pair of guide rails; Described turn drive motor is fixedly arranged on the top of described frame; Described upset reductor assembly connection is in the bottom of described turn drive motor, and its power take-off shaft is by synchronous belt transmission device described in drive spindle assembly connection; Described fixture block is with described synchronous belt transmission device assembly connection and mate under described synchronous belt transmission device drives and clamp described black lead crucible.
Described VN alloy Full-automatic discharging device, wherein: described in break up mechanism comprise break up frame, break up air cylinder device, pilot bar assembly, flange and hammer stem; The described described Z axis straight line module assembly connection breaing up frame and described a pair Z axis support one end relative inner wall; Described break up air cylinder device be installed in described in break up the top of frame; The downside of air cylinder device is broken up described in described flange is installed in by described pilot bar assembly; Described hammer stem coupling is vertically installed in the bottom of described flange; Described flange is broken up the driving of air cylinder device by described and driven described hammer stem to utilize impulsive force to be broken up by VN alloy caking.
Beneficial effect:
The utility model VN alloy Full-automatic discharging apparatus structure is reasonable in design, compact, wherein, Z axis travel mechanism adopts planer type structure form, the rigidity of structure is high, Z axis travel mechanism adopts the Z axis stepping motor of double output shaft to connect Z axis reductor, power is passed to Z axis straight line module by coupler by Z axis reductor, it is synchronous that this structure design can be convenient to realize both sides Z axis straight line module, drive respectively and break up mechanism and switching mechanism moves up and down, simultaneously, Z axis straight line module adopts closed straight line modular structure can effectively prevent line slideway and ball-screw from sucking dust, ensure that the stability that whole Z axis travel mechanism runs, black lead crucible can be moved to discharge position from conveyer belt by Y-axis moving mechanism, after discharging, again black lead crucible is transported to above manufacturing line, especially toothed belt transmission is adopted, there is the advantage exempting from lubrication, absorbing, reduce the noise that whole Y-axis moving mechanism is run, ensure that the stability that whole Y-axis moving mechanism is run, meanwhile, base quality is large, can make whole device for discharging steadily of centre of gravity, and each mechanism's traveling comfort is better, and bottom is provided with 4 adjustable runners, is convenient to regulate, switching mechanism has upset and clamping function, can conveniently realize being taken in one's arms by black lead crucible and toppling over, break up mechanism the VN alloy block after sintering to be broken up in black lead crucible, good buffer effect, is convenient to discharging, and it is high to break up efficiency, whole device for discharging is stable, reliable, and discharging efficiency is high, effectively can alleviate labour intensity and the dust injury of workman, significantly improve production efficiency, be suitable for propagation and employment.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model VN alloy Full-automatic discharging device;
Fig. 2 is another structural representation of the utility model VN alloy Full-automatic discharging device;
Fig. 3 is the structural representation of the Z axis travel mechanism of the utility model VN alloy Full-automatic discharging device;
Fig. 4 is the birds-eye view of the Z axis travel mechanism of the utility model VN alloy Full-automatic discharging device;
Fig. 5 is the structural representation of the Y-axis moving mechanism of the utility model VN alloy Full-automatic discharging device;
Fig. 6 is the birds-eye view of the Y-axis moving mechanism of the utility model VN alloy Full-automatic discharging device;
Fig. 7 is the inner structure schematic diagram of a-quadrant in Fig. 6 of the utility model VN alloy Full-automatic discharging device;
Fig. 8 is the structural representation of the switching mechanism of the utility model VN alloy Full-automatic discharging device;
Fig. 9 is the back view of the switching mechanism of the utility model VN alloy Full-automatic discharging device;
Figure 10 is the cutaway view in B-B direction in Fig. 9 of the utility model VN alloy Full-automatic discharging device;
Figure 11 is the structural representation breaing up mechanism of the utility model VN alloy Full-automatic discharging device;
Figure 12 is the front view breaing up mechanism of the utility model VN alloy Full-automatic discharging device;
Figure 13 is the schematic enlarged-scale view in C region in the apprentice 12 of the utility model VN alloy Full-automatic discharging device.
Detailed description of the invention
As shown in Fig. 1 to 13, the utility model VN alloy Full-automatic discharging device, comprises base 1, Z axis travel mechanism 2, Y-axis moving mechanism 3, switching mechanism 4, breaks up mechanism 5 and electric-control system.
This base 1 is in cuboid framed structure, and it comprises underframe 11, column 12 and upper frame 13.This underframe 11 is rectangular frame structure, it is joined end to end by four foundation beams 111 and assembles, this four foundation beam 111 between two one group in positioned opposite, wherein also be connected with many tie-beams 112 between a pair bottom girder 111 positioned opposite, these many tie-beams 112 are parallel to each other and also parallel to bottom girder 111 positioned opposite with another; Wherein, the bottom corner location of this underframe 11 is symmetrically installed with four adjustable runners 113.This column 12 is for be vertically fixedly arranged between this underframe 11 and this upper frame 13, and wherein, this column 12 is symmetrical four of being fixedly arranged on this corner, underframe 11 top, and the contour and top of this four root post 12 is all fixedly connected with upper frame 13.This upper frame 13 also rectangular framed structure, it is joined end to end by four back timbers 131 and assembles, and wherein, the bottom four corners position of this upper frame 13 is fixedly connected with the top of four corresponding root posts 12 respectively.
This Z axis travel mechanism 2 is installed on base 1, and it is electrically connected with electric-control system; Wherein, this Z axis travel mechanism 2 is specifically installed in the top of the upper frame 13 of base 1, and it comprises Z axis support 21, Z axis straight line module 22, Z axis head piece 23, Z axis stepping motor 24 and Z axis reductor 25.
This Z axis support 21 is that symmetry is installed in a pair of these relative both sides, base 1 top, and this pair Z axis support 21 includes base plate 211, pillar stiffener 212 and reinforcement arm 213; This base plate 211 is horizontally located in back timber 131 top of the upper frame 13 of this base 1; This pillar stiffener 212 is vertically fixedly arranged on the top of this base plate 211, and it is parallel by a pair and the monomer pillar stiffener of symmetry forms, and outside is installed with rectangular mounting plate 214, and this mounting plate 214 is provided with hole at the position between a pair monomer pillar stiffener; This reinforcement arm 213 for be arranged symmetrically with a pair, this pair reinforcement arm 213 is all inclined to be connected between base plate 211 and pillar stiffener 212.
This Z axis straight line module 22 is symmetrical two groups of being installed on this Z axis support 21, namely comprises the first Z axis straight line module 221 and the second Z axis straight line module 222; This first Z axis straight line module 221 and the second Z axis straight line module 222 form by the monomer module of pair of opposing, and wherein, this monomer module is the enclosed construction connected to form by line slideway and ball-screw.
A pair monomer module of this first Z axis straight line module 221 respectively vertically and symmetry is installed in this pair Z axis support 21 other end is (being specifically installed in mounting plate 214 outer wall side) on relative pillar stiffener 212 lateral wall; A pair monomer module of this second Z axis straight line module 222 respectively vertically and symmetry is installed in this pair Z axis support 21 one end is on relative pillar stiffener 212 madial wall.
This Z axis head piece 23 is horizontally located in the top of this Z axis support 21, is specifically fixedly arranged on the top of pillar stiffener 212, wherein, and the rectangular plate body structure of this Z axis head piece 23 and middle part is provided with rectangular through hole 231.
This Z axis stepping motor 24 is installed in the top of this Z axis head piece 23, and it is be installed in this Z axis head piece 23 top a pair, namely comprises the first Z axis stepping motor 241 and the second Z axis stepping motor 242; This first Z axis stepping motor 241 and the second Z axis stepping motor 242 be the symmetrical relative both sides of through hole 231 being installed in this Z axis head piece 23 respectively; Wherein, this first Z axis stepping motor 241 and the second Z axis stepping motor 242 are all fixedly arranged on the top of this Z axis head piece 23 by Z axis reducer pedestal 26.
This Z axis reductor 25 is installed in the top of this Z axis head piece 23, and it has two groups, namely comprises the first Z axis reductor 251 and the second Z axis reductor 252.This first Z axis reductor 251 is for being symmetricly set in a pair of this relative both sides of the first Z axis stepping motor 241; These a pair first Z axis reductors 251 all one end connect the power take-off shaft of the first Z axis stepping motor 241 by transmission shaft 27, the other end is longitudinally connected to the first Z axis straight line module 221 top of Z axis straight line module 22 by coupler 28; Wherein, the transmission shaft 27 between this pair first Z axis reductors 251 and first Z axis stepping motor 241 is all by the top assembly connection of Z axis bearing seat 29 with Z axis head piece 23; This Z axis bearing seat 29 comprises supporting seat 291 and is installed in the Z axis antifriction-bearing box 292 of supporting seat 291 inside, this supporting seat 291 is fixedly connected with the top of Z axis head piece 23, this Z axis antifriction-bearing box 292 and the transmission shaft 27 between the first Z axis reductor 251 and the first Z axis stepping motor 241 hinged.This second Z axis reductor 252 is for being symmetricly set in a pair of this relative both sides of the second Z axis stepping motor 242, wherein, these a pair second Z axis reductor 252 one end are all connected to the power take-off shaft of the second Z axis stepping motor 242 by another transmission shaft 27, the other end is longitudinally connected to the second Z axis straight line module 222 top of Z axis straight line module 22 by another coupler 28.
This Y-axis moving mechanism 3 is also electrically connected with electric-control system; Wherein, this Y-axis moving mechanism 3 is installed on the first Z axis straight line module 221 of Z axis straight line module 22 in this Z axis travel mechanism 2, and it comprises Y-axis frame 31, guide rail 32, Y-axis bearing seat 33, Y-axis reductor 34, y-axis motor 35 and Timing Belt 36.
This Y-axis frame 31 is installed on the first Z axis straight line module 221 of this Z axis travel mechanism 2, it comprises and fixingly with the first Z axis straight line module 221 assembles and rectangular assemble frame 311, be installed in the pair of horns seat 312 of this assemble frame 311 1 sidewall and be fixedly arranged on a pair Y-axis adapter plate 313 at these another sidewall two ends of assemble frame 311, and this pair of horns seat 312 connects with the lateral wall of the first Z axis straight line module 221 of Z axis straight line module 22 respectively.
This guide rail 32 is for being horizontally located in a pair of another sidewall of assemble frame 311, and this pair of guide rails 32 is symmetrical up and down along assemble frame 311 and is arranged in parallel.
This Y-axis bearing seat 33 has a pair, this a pair Y-axis bearing seat 33 respectively symmetry is installed on this pair, Y-axis frame 31 two ends Y-axis adapter plate 313, the wheel shaft 333 that a pair Y-axis antifriction-bearing box 332 that each Y-axis bearing seat 33 includes the wheel seat 331 be fixedly arranged on Y-axis adapter plate 313, symmetry is installed in wheel seat 331 inside, two ends are hinged with a pair Y-axis antifriction-bearing box 332 respectively and the synchronous pulley 334 be installed in the middle part of wheel shaft 333, wherein, this wheel shaft 333 is also arranged with sleeve 335 on the axis body between synchronous pulley 334 and Y-axis antifriction-bearing box 332.
This Y-axis reductor 34 is installed in outside the wheel seat 331 of one of them Y-axis bearing seat 33, and its one end is fixedly connected with wheel shaft 333 one end of Y-axis bearing seat 33 by axle drive shaft 341.This y-axis motor 35 is installed in the other end of this Y-axis reductor 34, and its power take-off shaft is connected with axle drive shaft 341 one end of this Y-axis reductor 34.This Timing Belt 36 is connected between the synchronous pulley 334 of a pair Y-axis bearing seat 33 inside at Y-axis frame 31 two ends.
This switching mechanism 4 has upset and clamping function, and it, for being taken in one's arms by black lead crucible and toppling over, is electrically connected with electric-control system; Wherein, this switching mechanism 4 is installed in this Y-axis moving mechanism 3 side, specifically with Timing Belt 36 assembly connection of Y-axis moving mechanism 3, wherein, when the Y-axis reductor 34 of Y-axis moving mechanism 3 and y-axis motor 35 are started working, the rotation of the synchronous pulley 334 of Y-axis bearing seat 33 can be driven, and then drive Timing Belt 36 to make switching mechanism 4 sway in Y-axis moving mechanism 3, realize black lead crucible and move between manufacturing line and charging ladle.Wherein, this switching mechanism 4 comprises frame 41, turn drive motor 42, upset reductor 43, synchronous belt transmission device 44 and fixture block 45.This frame 41 comprises turnover bracket 411, upset adapter plate 412 and turning guide rail groove 413, and this turnover bracket 411 entirety is in tetragonal body framed structure; The rectangular plate body structure of this upset adapter plate 412, it is fixedly arranged on rear side of the top of this turnover bracket 411; This turning guide rail groove 413 has a pair, and this pair turning guide rail groove 413 is in level and symmetry is fixedly arranged on the upper and lower two ends of lateral surface of this upset adapter plate 412, and this pair turning guide rail groove 413 mates sliding block joint with the pair of guide rails 32 of Y-axis moving mechanism 3.In the middle part of the medial surface that this turn drive motor 42 is fixedly arranged on this upset adapter plate 412 in standing upside down; This upset reductor 43 assembly connection is in the bottom of this turn drive motor 42, its power take-off shaft also level is equiped with drive spindle 431, this drive spindle 431 and upset adapter plate 412 keeping parallelism, these drive spindle 431 two ends two lateral walls of assembly connection in turnover bracket 411 top passing outside the two lateral walls on turnover bracket 411 top respectively.This synchronous belt transmission device 44 is symmetrical two groups of being installed on this turnover bracket 411 two opposite outer wall, often organizes synchronous belt transmission device 44 and includes main pulley 441, secondary pulley 442, driving band 443, upset clamping cylinder 444 and initial point detector switch 445; This main pulley 441 is installed in one end that this drive spindle 431 passes to turnover bracket 411 top lateral wall; This secondary pulley 442 is installed in the Basolateral wall of this turnover bracket 411, it is mated with main pulley 441 by driving band 443 and is connected, wherein, in the middle part of the secondary pulley 442 being positioned at turnover bracket 411 wherein side, also symmetry is equiped with four optical axises 446, and these four optical axises 446 all pass to the inner side of turnover bracket 411 bottom; This upset clamping cylinder 444 is installed in the home position outside this secondary pulley 442 in level, the clamping piston bar 447 of this upset clamping cylinder 444 also passes to the inner side of turnover bracket 411 bottom; This initial point detector switch 445 coupling is positioned at secondary pulley 442 side and is located on the Basolateral wall of turnover bracket 411, and it is electrically connected with electric-control system.This fixture block 45 is inside the symmetrical bottom being installed in this turnover bracket 411 a pair, and one end and the black lead crucible 6 of this fixture block 45 match, and the optical axis 446 passed with the inner side to turnover bracket 411 bottom in the middle part of the other end and clamping piston bar 447 mate and be connected and fixed.
This is broken up mechanism 5 and is used for simulating the stuck situation method of VN alloy block manually after process sinters, and adopts weight to be broken up by alloy caking.Wherein, this is broken up mechanism 5 and is installed on the second Z axis straight line module 222 of Z axis straight line module 22 in Z axis travel mechanism 2, it comprise break up frame 51, break up air cylinder device 52, pilot bar assembly 53, flange 54 and hammer stem 55.This is broken up frame 51 and comprises pedestal 511, adapter plate 512 and erecting frame 513, the rectangular framed structure of this pedestal 511, and this adapter plate 512 is that symmetry is fixedly arranged on the top of this pedestal 511 and a pair of bottom, and this pair adapter plate 512 is regular hexagon plate body structure; This erecting frame 513 is that symmetry is fixedly arranged on a pair in the middle part of the frame of this pedestal 511 relative both sides, and this pair erecting frame 513 is mounted with a pair loose pattern Block-matching of the second Z axis straight line module 222 of Z axis straight line module 22 in Z axis travel mechanism 2 respectively.This is broken up air cylinder device 52 and is installed in the top that this breaks up frame 51, it comprises breaks up cylinder body 521 and breaks up piston rod 522, wherein, this breaks up cylinder body 521 is stand upside down to be fixedly arranged on the middle part that this breaks up the top adapter plate 512 of frame 51, break up piston rod 522 one end to stretch into and break up in cylinder body 521, the other end passes to the downside of adapter plate 512.This pilot bar assembly 53 is many groups (adopting three groups of pilot bar assemblies 53 in the present embodiment) on the adapter plate 512 that is installed in this and breaks up frame 51, and this many groups pilot bar assembly 53 includes pilot sleeve 531, fixed cover 532 and pilot bar 533; This pilot sleeve 531 is vertically arranged between this pair adapter plate 512 breaing up frame 51, and its two ends are all concordant with the lateral surface of a pair adapter plate 512; This fixed cover 532 has a pair, this a pair fixed cover 532 all one end packs into pilot sleeve 531 inside, the other end is circumferentially outer evenly to be extended to form annular department of assembly and is mounted with by the lateral surface that this annular department of assembly is equipped with fastener and adapter plate 512, makes pilot sleeve 531 fixedly be limited between this pair adapter plate 512; This pilot bar 533 is vertically arranged in the inside of this pair fixed cover 532, and its two ends pass respectively to the outside of a pair adapter plate 512.This flange 54 is positioned at this and is installed in the downside of breaing up frame 51, and its level is installed in the bottom of the pilot bar 533 of this pilot bar assembly 53 wherein, and wherein, this flange 54 is equipped with the bottom assembly connection of bearing pin 542 and pilot bar 533 particular by turntable 541.This hammer stem 55 is vertically installed in the bottom of flange 54, and its one end is cylindrical structure and is fixed in the bottom center of this flange 54, and other end end is cone tip shape structure; Wherein, this flange 54 utilizes impulsive force to be broken up by VN alloy caking with hammer stem 55 under the promotion of breaing up air cylinder device 52.
The utility model reasonable in design, compact, its overall operation is stable, reliable, and discharging efficiency is high, effectively can alleviate labour intensity and the dust injury of workman, significantly improve production efficiency, be suitable for propagation and employment.
Claims (9)
1. a VN alloy Full-automatic discharging device, is characterized in that: described device for discharging comprises base, Z axis travel mechanism, Y-axis moving mechanism, switching mechanism, breaks up mechanism and electric-control system;
Described Z axis travel mechanism is installed on described base, and it is electrically connected with described electric-control system; Described Z axis travel mechanism comprises Z axis support, Z axis straight line module, Z axis head piece, Z axis stepping motor and Z axis reductor; Described Z axis support is at least one pair of that symmetry is installed in the relative both sides, top of described base; Described Z axis straight line module is two groups that symmetry is installed on described Z axis support, wherein to be installed in described a pair Z axis support one end be relative madial wall to Z axis straight line module symmetry described in a group, and another organizes described Z axis straight line module, and symmetrical to be installed in described a pair Z axis support other end be relative lateral wall; Described Z axis head piece is horizontally located in the top of described Z axis support; Described Z axis stepping motor is be installed at least one pair of of relative both sides, described Z axis head piece top; Described Z axis reductor is at least two groups being installed in described Z axis head piece top, wherein described in one group, one end of Z axis reductor connects the power take-off shaft of Z axis stepping motor described in one of them, and the other end longitudinally connects the described Z axis straight line module on described a pair Z axis support one end relative inner wall; Another one end organizing described Z axis reductor connects the power take-off shaft of Z axis stepping motor described in another, and the other end longitudinally connects the described Z axis straight line module be positioned on described a pair Z axis support other end opposite exterior lateral sides wall;
Described Y-axis moving mechanism is electrically connected with electric-control system; Described Y-axis moving mechanism is installed on described Z axis straight line module, and it comprises Y-axis frame, guide rail, Y-axis bearing seat, Y-axis reductor, y-axis motor and Timing Belt; Described Y-axis frame comprises assemble frame; Described assemble frame one sidewall is provided with angle seat and is connected by the lateral wall of described angle seat with the described Z axis straight line module on described a pair Z axis support other end opposite exterior lateral sides wall; Described guide rail is horizontally located in another sidewall of described assemble frame; Described Y-axis bearing seat is at least one pair of that symmetry is installed in the two ends of described another sidewall of assemble frame, and a pair described Y-axis bearing seat includes the wheel seat being fixedly arranged on described another sidewall of assemble frame, Y-axis antifriction-bearing box that symmetry is installed in described wheel seat inside, the synchronous pulley that is articulated with the wheel shaft on described Y-axis antifriction-bearing box and is installed in the middle part of described wheel shaft; Described Y-axis reductor is installed in outside the wheel seat of Y-axis bearing seat described in one of them, and its one end is fixedly connected with described wheel shaft one end by axle drive shaft; Described y-axis motor is installed in the other end of described Y-axis reductor, and its power take-off shaft is connected with axle drive shaft one end of described Y-axis reductor; Described Timing Belt is connected between the synchronous pulley of described a pair Y-axis bearing seat inside;
Described switching mechanism is installed in described Y-axis moving mechanism side, and it is electrically connected with electric-control system; Described switching mechanism one end assembly connection in described Timing Belt, other end clamping black lead crucible; Described switching mechanism along described Y-axis moving mechanism left and right displacement, moves between manufacturing line and charging ladle to make described black lead crucible under the drive of described Timing Belt;
Described mechanism of breaing up is installed on the described Z axis straight line module of described a pair Z axis support one end relative inner wall, and it is electrically connected with electric-control system.
2. VN alloy Full-automatic discharging device as claimed in claim 1, is characterized in that: a pair described Z axis support includes base plate, pillar stiffener and reinforcement arm; Described floor level is fixedly arranged on the top of described base; Described pillar stiffener is vertically fixedly arranged on the top of described base plate, and it is parallel by a pair and the monomer pillar stiffener of symmetry forms, and outside is installed with mounting plate; Described reinforcement arm is be arranged symmetrically with a pair, and a pair described reinforcement arm is all inclined to be connected between described base plate and pillar stiffener.
3. VN alloy Full-automatic discharging device as claimed in claim 2, is characterized in that: described Z axis straight line module comprises the first Z axis straight line module and the second Z axis straight line module; First, second Z axis straight line module described forms by the monomer module of pair of opposing; Described monomer module mates by line slideway and ball-screw the enclosed construction assembled;
A pair monomer module of described first Z axis straight line module is vertical respectively and symmetry is installed in the outer wall side that described a pair Z axis support other end is relative described mounting plate; A pair monomer module of described second Z axis straight line module is vertical respectively and symmetry is installed on a pair monomer pillar stiffener madial wall symmetrically of described a pair Z axis support one end; Described assemble frame is installed on described first Z axis straight line module.
4. VN alloy Full-automatic discharging device as claimed in claim 3, is characterized in that: described Z axis head piece is fixedly arranged on the top of described pillar stiffener; Described Z axis stepping motor comprises the first Z axis stepping motor and the second Z axis stepping motor; First, second Z axis stepping motor described is all fixedly arranged on the top of described Z axis head piece by Z axis reducer pedestal; Described Z axis reductor comprises the first Z axis reductor and the second Z axis reductor; Described first Z axis reductor is a pair that is symmetricly set in the described first relative both sides of Z axis stepping motor, described a pair first Z axis reductor one end all connect the power take-off shaft of described first Z axis stepping motor by another transmission shaft, the other end longitudinally connects described first Z axis straight line module; Described second Z axis reductor is a pair that is symmetricly set in the described second relative both sides of Z axis stepping motor; Described a pair second equal one end of Z axis reductor connect the power take-off shaft of described second Z axis stepping motor by transmission shaft, the other end is longitudinally connected to the top of described second Z axis straight line module by coupler.
5. VN alloy Full-automatic discharging device as claimed in claim 4, is characterized in that: the transmission shaft between described first Z axis reductor and the first Z axis stepping motor is all by the top assembly connection of Z axis bearing seat and described Z axis head piece; Described Z axis bearing seat comprises supporting seat and is installed in the Z axis antifriction-bearing box of described supporting seat inside, described supporting seat is fixedly connected with the top of described Z axis head piece, described Z axis antifriction-bearing box and the transmission shaft between described first Z axis reductor and the first Z axis stepping motor hinged.
6. VN alloy Full-automatic discharging device as claimed in claim 2, is characterized in that: described base is cuboid framed structure, and it comprises underframe, column and upper frame; Described underframe is to be joined end to end the rectangular frame structure assembled by four foundation beams, is wherein also connected with many tie-beams between a pair described bottom girder positioned opposite; The bottom corner location of described underframe is symmetrically installed with four adjustable runners; Described column is vertical and symmetry is fixedly arranged on four of corner, described underframe top, and four described root posts are contour; Described upper frame is to be joined end to end the rectangular frame structure assembled by four back timbers, and its top and described base plate assembly connection, bottom four corners position is fixedly connected with the top of described four root posts respectively.
7. VN alloy Full-automatic discharging device as claimed in claim 1, is characterized in that: described a pair Y-axis bearing seat is installed in the two ends of described another sidewall of assemble frame respectively by Y-axis adapter plate symmetry; Described guide rail is be horizontally located in described another sidewall of assemble frame a pair, and described pair of guide rails is symmetrical up and down along described assemble frame and is arranged in parallel; Described wheel shaft is also arranged with sleeve on the axis body between described synchronous pulley and described Y-axis antifriction-bearing box.
8. VN alloy Full-automatic discharging device as claimed in claim 1, is characterized in that: described switching mechanism (4) comprises frame and is installed in turn drive motor in described frame, upset reductor, synchronous belt transmission device and fixture block; The side, top of described frame mates sliding block joint by a pair turning guide rail groove with described pair of guide rails; Described turn drive motor is fixedly arranged on the top of described frame; Described upset reductor assembly connection is in the bottom of described turn drive motor, and its power take-off shaft is by synchronous belt transmission device described in drive spindle assembly connection; Described fixture block is with described synchronous belt transmission device assembly connection and mate under described synchronous belt transmission device drives and clamp described black lead crucible.
9. VN alloy Full-automatic discharging device as claimed in claim 1, is characterized in that: described in break up mechanism comprise break up frame, break up air cylinder device, pilot bar assembly, flange and hammer stem; The described described Z axis straight line module assembly connection breaing up frame and described a pair Z axis support one end relative inner wall; Described break up air cylinder device be installed in described in break up the top of frame; The downside of air cylinder device is broken up described in described flange is installed in by described pilot bar assembly; Described hammer stem coupling is vertically installed in the bottom of described flange; Described flange is broken up the driving of air cylinder device by described and driven described hammer stem to utilize impulsive force to be broken up by VN alloy caking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420610316.8U CN204223842U (en) | 2014-10-20 | 2014-10-20 | VN alloy Full-automatic discharging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420610316.8U CN204223842U (en) | 2014-10-20 | 2014-10-20 | VN alloy Full-automatic discharging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204223842U true CN204223842U (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420610316.8U Withdrawn - After Issue CN204223842U (en) | 2014-10-20 | 2014-10-20 | VN alloy Full-automatic discharging device |
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| Country | Link |
|---|---|
| CN (1) | CN204223842U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104326275A (en) * | 2014-10-20 | 2015-02-04 | 成都信息工程学院 | Full-automatic vanadium-nitrogen alloy discharging device |
| CN109230599A (en) * | 2018-07-04 | 2019-01-18 | 苏州和瑞科自动化科技有限公司 | A kind of heavy duty promotes, transfer and tipping arrangement and its design method |
| CN110844587A (en) * | 2019-11-08 | 2020-02-28 | 云浮中科石材创新科技有限公司 | Actuating device of stone material transport plate arranging machine |
-
2014
- 2014-10-20 CN CN201420610316.8U patent/CN204223842U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104326275A (en) * | 2014-10-20 | 2015-02-04 | 成都信息工程学院 | Full-automatic vanadium-nitrogen alloy discharging device |
| CN109230599A (en) * | 2018-07-04 | 2019-01-18 | 苏州和瑞科自动化科技有限公司 | A kind of heavy duty promotes, transfer and tipping arrangement and its design method |
| CN110844587A (en) * | 2019-11-08 | 2020-02-28 | 云浮中科石材创新科技有限公司 | Actuating device of stone material transport plate arranging machine |
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