CN104207560A - Mat capable of being washed by water and machine and processing process of mat - Google Patents
Mat capable of being washed by water and machine and processing process of mat Download PDFInfo
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- CN104207560A CN104207560A CN201410401639.0A CN201410401639A CN104207560A CN 104207560 A CN104207560 A CN 104207560A CN 201410401639 A CN201410401639 A CN 201410401639A CN 104207560 A CN104207560 A CN 104207560A
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Abstract
The invention relates to a mat capable of being washed by water and machines. The mat comprises a mat main body, wherein two sides of the mat main body are subjected to waterproof agent soaking and drying treatment, and a waterproof agent consists of the following ingredients in parts by weight: 3 to 8 parts of methyl hydroxy silicone oil, 1 to 5 parts of LZ-XR88, 0.5 to 2 parts of nanometer TiO2, 0.5 to 1.5 parts of resin finishing agents and 85 to 95 parts of water. A processing process of the mat is characterized in that waterproof paper is cut into a flaky shape, paper straws are subjected to core wrapping for forming rope-shaped paper, and the paper is coiled to be used as weft yarns, and viscose fiber is used as warp yarns, and the mat main body is obtained through weaving; then, the mat main body press atomizer water spraying, heating, press polish and shrink treatment; next, the mat main body is soaked and dried by the waterproof agent; finally, the edge wrapping treatment is carried out, and the mat capable of being washed in water and capable of being washed by machines is made. The mat provided by the invention is cool and ventilated, the flexibility is good, the density of the mat main body is higher, in addition, the waterproof agent treatment is adopted, reliable waterproof performance is realized, the direct water washing can be realized, and even, the machine washing can also be realized.
Description
Technical field
The present invention relates to a kind of mat and processing technology thereof, particularly relate to a kind of can water, the mat of machine washing and processing technology thereof.
Background technology
Mat is the primary article of people's daily life, and especially in the summer that temperature is higher, mat becomes requirement during people's rest.Therefore on market, the kind of mat gets more and more, and at present, includes straw mat, bamboo mat, cow leather mat, linolenic summer sleeping mat, sub-straw mat, rattan seat etc. all kinds of.
One bed accessory has the mat of the market competitiveness must long-lived advantage because mat in Long-Time Service process because the reason such as sweat stain or dust is easily dirty, and the mat next year deposited easily produces and goes mouldy, and therefore needs often to wash mat.But a lot of mat all can not directly can only be washed with water wiping at present, more can not machine-wash.As Chinese utility model patent (notification number: CN 202820574 U) discloses a kind of sub-careless summer sleeping mat, although the careless summer sleeping mat in this Asia has solid, dry cunning, antifriction, slim and graceful, ventilative feature, but the careless summer sleeping mat in this Asia easily shrinks, once after washing, sub-straw mat can shorten 5 ~ 10 centimetres, if by hot water wash, shrinking, it is more serious, and can thinningly become fragile after the washing of the careless summer sleeping mat in this Asia, reduction of service life.
And for example Chinese invention patent application file (publication number: CN103417048A) discloses processing technology and the product that rattan seat imitated by a kind of ice silk, although this invention double finished product paper in processing technology has carried out water-proofing treatment, obtained ice silk imitates that rattan seat product short-term is soaked can not break, but still can not meet the requirement of washing, more can not directly machine-wash.
Summary of the invention
The object of the invention is for the above-mentioned problems in the prior art, propose a kind of nice and cool, ventilative, pliability good, long-lived can water, machine washing mat.
Object of the present invention realizes by following technical proposal: a kind of can water, machine washing mat, comprise mat main body, described mat main body two sides is soaked through waterproofing agent, drying and processing, described waterproofing agent is become to be grouped into by following parts by weight: methylhydroxy silicone oil: 3-8 part, LZ-XR88:1-5 part, nano-TiO
2: 0.5-2 part, resin finishing agent: 0.5-1.5 part, water: 85-95 part.
Because mat main body two sides of the present invention is through waterproofing agent immersion, drying and processing, so make mat of the present invention have reliable water proofing property, can directly wash, even can directly machine-wash, mat can not shrink, and also can not break, and makes mat have long-lived advantage.The present invention simultaneously abandons being used in the organic fluorine waterproof agent that can produce adverse effect in production and use procedure to human body and environment on waterproofing agent is selected, but have selected the methylhydroxy silicone oil waterproofing agent of health environment-friendly, stable performance, it can not only keep the flexibility of mat, also makes mat have certain self-cleaning ability.In addition, in order to strengthen water proofing property and the washability of mat, the present invention is composite a certain amount of LZ-XR88 waterproofing agent in methylhydroxy silicone oil waterproofing agent, LZ-XR88 waterproofing agent not only has good waterproof, washing-resistant effect, and safety and environmental protection, cheap, be also the preferred substitute of organic fluorine waterproof agent.By these two kinds of composite uses of waterproofing agent, mat can not only be made to have good waterproof effect and washability, and when direct washing is even machine-washed, mat all can not break, and maintains the serviceabilities such as nice and cool, the ventilative and pliability of mat.
The present invention also adds auxiliary agent nano-TiO in the waterproofing agent of methylhydroxy silicone oil and the composite formation of LZ-XR88
2and resin finishing agent.Nano-TiO is added in waterproofing agent
2the water resistance of mat can not only be improved, the anti-uv-ray of mat can also be improved, reduce ultraviolet destruction in dry process after being conducive to mat washing, extend the service life of mat; In use reduce ultraviolet to the radiation of human body simultaneously, there is certain health care.And resin finishing agent is one or more in commercially available ordinary resin finishing agent, as 2DM.Resin finishing agent can prevent or improve mat in the contraction of washing or occur in machine washing process or wrinkle phenomenon, ensures that mat can be durable in use.
Above-mentioned a kind of can water, machine washing mat in, described nano-TiO
2particle diameter be 30-150nm.If nano-TiO
2particle diameter excessive, not only bad for its dispersion effect in waterproofing agent, also can affect the comfort of mat.
Above-mentioned a kind of can water, machine washing mat in, described mat main body adopts ice silk to form as weft knit as warp, sub-grass.Ice silk is the cellulose fibre produced for raw material with cotton or other natural fiber, and its moisture percentage meets the physiological requirement of human body skin most, have smooth nice and cool, ventilative, antistatic, dye the characteristic such as gorgeous; And sub-grass is by the pulverizing of natural grass wood plant, dries, then through mildew-resistant, sterilization processing, be prepared from by string, there is the two-fold advantage of flax and door screen grass.Therefore, mat of the present invention adopts ice silk to form as weft knit as warp, sub-grass, make mat have smooth nice and cool, good permeability, the solid but advantage such as slim and graceful, and the density of mat is closeer.
Above-mentioned a kind of can water, machine washing mat in, the sub-straw bag of described parallel is wrapped in waterproof paper, and described waterproof paper is washing brown paper.Because shrink phenomenon can occur the careless washing in Asia, can make that mat is thinning to become fragile, shorten mat service life.Therefore, sub-straw bag is wrapped in waterproof paper by the present invention, and washing brown paper selected by waterproof paper, because washing brown paper is a kind of novel low-carbon environment-friendly material, raw material are natural fiber slurry, not containing any harmful substance, and degradable, recycling, health environment-friendly.In addition; wash brown paper comfortable feel, light weight, good stability of the dimension, intensity is high, wear resistance is strong, wash resistant, pliability are good; therefore; wash brown paper with water to wrap up sub-grass and break into volume and be used as parallel; well protect sub-grass can not shrink in water-washing process; also ensure that mat can not thinningly become fragile, and ensures the density of mat.The mat main body that it becomes with warp knitting have light weight, comfort good, resistance to wear and the advantage such as intensity is high, wash resistant, ensure that mat can be durable in use.
Another object of the present invention be to provide above-mentioned can water, machine washing the processing technology of mat, described processing technology comprises the following steps:
S1, waterproof paper is cut into sheet according to the specification of mat, then with the waterproof paper of sheet, sub-straw bag core is become the paper of rope form and break into volume to be used as parallel, ice silk does warp and weaves, and obtains mat main body;
S2, the mat main body that above-mentioned braiding obtained are by press water spray, heating, press polish and shrink process;
S3, take raw material by above-mentioned waterproofing agent constituent and parts by weight thereof, be mixed with water repellent solution, and be 4.0-6.0 with acetic acid adjustment water repellent solution pH value, then the mat main body after above-mentioned process is sent in baking oven after waterproofing agent soaks and dry;
S4, the mat of the even width cut is arranged in the surrounding of the mat main body after above-mentioned oven dry, with mat cloth, mat main body section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then carry out bound edge process, obtained can water, machine washing mat.
Above-mentioned a kind of can water, machine washing mat processing technology in, the atomizer of press described in step S2 caliber is Φ 2cm, and water-jet velocity is 0.5-2m/min, and water is vaporific; Described heating-up temperature is 60-100 DEG C; Described calendering pressure is 100-200kgf/cm
2, calendering temperature is 120-180 DEG C.
Above-mentioned a kind of can water, machine washing mat processing technology in, the main body of mat described in step S2 operates with 1-2m/min speed in press.
Above-mentioned a kind of can water, machine washing mat processing technology in, the consumption of waterproofing agent described in step S3 is 0.2-0.3kg/m
2.If waterproofing agent consumption is very few, then mat does not reach the effect of waterproof, but if waterproofing agent consumption is too high, mat surface then can present the thicker waterproof membrane of one deck, not only affects the aesthetics of mat, also can affect the comfort of mat simultaneously.Therefore, as long as the consumption of waterproofing agent can meet the requirement of mat waterproof, consumption should not be too high, so above-mentioned scope is the optimum amount scope of mat waterproofing agent of the present invention.
Above-mentioned a kind of can water, machine washing mat processing technology in, oven temperature described in step S3 is 100-160 DEG C, and mat main body operates with 1-2m/min speed in an oven.Be within the scope of 100-160 DEG C in temperature, mat main body with the running of 1-2m/min speed, waterproofing agent can well be attached to mat body surface even penetrates into mat body space between form waterproofing membrane, make the washable effect of waterproof that mat reaches good.
Compared with prior art, the present invention has following advantage:
1. mat main body of the present invention adopts ice silk to form as weft knit as warp, sub-grass, mat body density is closeer, and mat main body is soaked through waterproofing agent, drying and processing, makes mat main body have reliable water proofing property, directly can wash, even can directly machine-wash.
2. mat main body of the present invention adopts ice silk to form as weft knit as warp, sub-grass, and sub-straw bag is wrapped in waterproof paper, washing brown paper selected by waterproof paper, and therefore mat main body has smooth nice and cool, good permeability, resistance to wears and the advantage such as intensity is high, wash resistant.
3. the waterproofing agent health environment-friendly selected of the present invention, composite effective, and adding of auxiliary agent makes the mat after waterproofing agent process have uvioresistant and the shrinkproof effect of anti-folding.
Detailed description of the invention
Be below specific embodiments of the invention, technical scheme of the present invention is further described, but the present invention is not limited to these embodiments.
Table 1: the constituent of embodiment of the present invention 1-4 waterproofing agent and parts by weight thereof
Embodiment 1:
First, washing brown paper is cut into sheet according to the specification of mat, and then with the washing brown paper of sheet, sub-straw bag core is become the paper of rope form and break into volume to be used as parallel, ice silk does warp and weaves, and obtains mat main body.Then mat main body is passed through press atomized water spray, heating, press polish and shrink process; Wherein, press atomizer caliber is Φ 2cm, and the water-jet velocity controlling press is 0.5m/min, and water is vaporific; Heating-up temperature is 60 DEG C; Calendering pressure is 100kgf/cm
2, calendering temperature is 120 DEG C; Shrink for common shrink PROCESS FOR TREATMENT.Mat main body running speed in press is 1m/min.
Secondly, take raw material by embodiment in table 11 waterproofing agent constituent and parts by weight thereof, be mixed with water repellent solution, and be 4.0 with acetic acid adjustment water repellent solution pH value, then by the mat main body after above-mentioned process through waterproofing agent immersion treatment, the consumption of waterproofing agent is 0.2kg/m
2, then mat main body being sent into temperature is dry in the baking oven of 100 DEG C, and mat main body operates with 1m/min speed in an oven.
Finally, the mat of the even width cut is arranged in the surrounding of the mat main body after above-mentioned oven dry, with mat cloth, mat main body section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then carries out bound edge process, obtained can water, machine washing mat.
Embodiment 2:
First, washing brown paper is cut into sheet according to the specification of mat, and then with the washing brown paper of sheet, sub-straw bag core is become the paper of rope form and break into volume to be used as parallel, ice silk does warp and weaves, and obtains mat main body.Then mat main body is passed through press atomized water spray, heating, press polish and shrink process; Wherein, press atomizer caliber is Φ 2cm, and the water-jet velocity controlling press is 1m/min, and water is vaporific; Heating-up temperature is 70 DEG C; Calendering pressure is 130kgf/cm
2, calendering temperature is 140 DEG C; Shrink for common shrink PROCESS FOR TREATMENT, mat main body running speed in press is 2m/min.
Secondly, take raw material by embodiment in table 12 waterproofing agent constituent and parts by weight thereof, be mixed with water repellent solution, and be 5.0 with acetic acid adjustment water repellent solution pH value, then by the mat main body after above-mentioned process through waterproofing agent immersion treatment, the consumption of waterproofing agent is 0.25kg/m
2, then mat main body being sent into temperature is dry in the baking oven of 120 DEG C, and mat main body operates with 2m/min speed in an oven.
Finally, the mat of the even width cut is arranged in the surrounding of the mat main body after above-mentioned oven dry, with mat cloth, mat main body section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then carries out bound edge process, obtained can water, machine washing mat.
Embodiment 3:
First, washing brown paper is cut into sheet according to the specification of mat, and then with the washing brown paper of sheet, sub-straw bag core is become the paper of rope form and break into volume to be used as parallel, ice silk does warp and weaves, and obtains mat main body.Then mat main body is passed through press atomized water spray, heating, press polish and shrink process; Wherein, press atomizer caliber is Φ 2cm, and the water-jet velocity controlling press is 1.5m/min, and water is vaporific; Heating-up temperature is 80 DEG C; Calendering pressure is 150kgf/cm
2, calendering temperature is 160 DEG C; Shrink for common shrink PROCESS FOR TREATMENT, mat main body running speed in press is 1m/min.
Secondly, take raw material by embodiment in table 13 waterproofing agent constituent and parts by weight thereof, be mixed with water repellent solution, and be 5.0 with acetic acid adjustment water repellent solution pH value, then by the mat main body after above-mentioned process through waterproofing agent immersion treatment, the consumption of waterproofing agent is 0.25kg/m
2, then mat main body being sent into temperature is dry in the baking oven of 140 DEG C, and mat main body operates with 1m/min speed in an oven.
Finally, the mat of the even width cut is arranged in the surrounding of the mat main body after above-mentioned oven dry, with mat cloth, mat main body section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then carries out bound edge process, obtained can water, machine washing mat.
Embodiment 4:
First, washing brown paper is cut into sheet according to the specification of mat, and then with the washing brown paper of sheet, sub-straw bag core is become the paper of rope form and break into volume to be used as parallel, ice silk does warp and weaves, and obtains mat main body.Then mat main body is passed through press atomized water spray, heating, press polish and shrink process; Wherein, press atomizer caliber is Φ 2cm, and the water-jet velocity controlling press is 2m/min, and water is vaporific; Heating-up temperature is 100 DEG C; Calendering pressure is 200kgf/cm
2, calendering temperature is 180 DEG C; Shrink for common shrink PROCESS FOR TREATMENT, mat main body running speed in press is 2m/min.
Secondly, take raw material by embodiment in table 14 waterproofing agent constituent and parts by weight thereof, be mixed with water repellent solution, and be 6.0 with acetic acid adjustment water repellent solution pH value, then by the mat main body after above-mentioned process through waterproofing agent immersion treatment, the consumption of waterproofing agent is 0.3kg/m
2, then mat main body being sent into temperature is dry in the baking oven of 160 DEG C, and mat main body operates with 2m/min speed in an oven.
Finally, the mat of the even width cut is arranged in the surrounding of the mat main body after above-mentioned oven dry, with mat cloth, mat main body section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then carries out bound edge process, obtained can water, machine washing mat.
Comparative example 1:
Commercially available common ice silk summer sleeping mat.
Comparative example 2:
The careless summer sleeping mat in commercially available common Asia.
The mat of the mat obtained by embodiment of the present invention 1-4 and comparative example 1,2 carries out performance test, and test result is as shown in table 2.
The performance test results of table 2: embodiment of the present invention 1-4 and comparative example 1,2 mat
As known from Table 2, the mat that embodiment of the present invention 1-4 obtains not only can washed, and can also machine-wash, and can airing in the sun.And although comparative example 1 commercially available common ice silk summer sleeping mat can be washed, but reduce, cause slight damage, and mat can be stirred bad in machine washing situation, can not use, therefore, comparative example 1 ice silk summer sleeping mat can not carry out water, machine washing, if and water washed rear airing mat in the sun also can damage, therefore can only be air-dry in the cool.And the careless summer sleeping mat in the commercially available common Asia of comparative example 2 can not be washed, washing can cause sub-careless summer sleeping mat to shrink, and mat is thinning becomes fragile, and cause mat damaged, if adopt machine washing, mat is then seriously damaged and can not uses, and in addition, sub-careless summer sleeping mat can not tan by the sun in the sun.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although made a detailed description the present invention and quoted some specific embodiments as proof, to those skilled in the art, only otherwise it is obvious for leaving that the spirit and scope of the present invention can make various changes or revise.
Claims (9)
1. one kind can water, machine washing mat, it is characterized in that, comprise mat main body, described mat main body two sides is through waterproofing agent immersion, drying and processing, described waterproofing agent is become to be grouped into by following parts by weight: methylhydroxy silicone oil: 3-8 part, LZ-XR88:1-5 part, nano-TiO
2: 0.5-2 part, resin finishing agent: 0.5-1.5 part, water: 85-95 part.
2. according to claim 1 a kind of can water, machine washing mat, it is characterized in that, described nano-TiO
2particle diameter be 30-150nm.
3. according to claim 1 a kind of can water, machine washing mat, it is characterized in that, described mat main body adopts ice silk to form as weft knit as warp, sub-grass.
4. according to claim 3 a kind of can water, machine washing mat, it is characterized in that, the sub-straw bag of described parallel is wrapped in waterproof paper, and described waterproof paper is washing brown paper.
5. can water, machine washing the processing technology of mat, it is characterized in that, described processing technology comprises the following steps:
S1, waterproof paper is cut into sheet according to the specification of mat, then with the waterproof paper of sheet, sub-straw bag core is become the paper of rope form and break into volume to be used as parallel, ice silk does warp and weaves, and obtains mat main body;
S2, the mat main body that above-mentioned braiding obtained are by press atomized water spray, heating, press polish and shrink process;
S3, take raw material by waterproofing agent constituent and parts by weight thereof described in claim 1, be mixed with water repellent solution, and be 4.0-6.0 with acetic acid adjustment water repellent solution pH value, then the mat main body after above-mentioned process is sent in baking oven after waterproofing agent soaks and dry;
S4, the mat of the even width cut is arranged in the surrounding of the mat main body after above-mentioned oven dry, with mat cloth, mat main body section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then carry out bound edge process, obtained can water, machine washing mat.
6. according to claim 5 a kind of can water, machine washing the processing technology of mat, it is characterized in that, the atomizer of press described in step S2 caliber is Φ 2cm, and water-jet velocity is 0.5-2m/min, and water is vaporific; Described heating-up temperature is 60-100 DEG C; Described calendering pressure is 100-200kgf/cm
2, calendering temperature is 120-180 DEG C.
7. according to claim 5 or 6 a kind of can water, machine washing the processing technology of mat, it is characterized in that, the main body of mat described in step S2 operates with 1-2m/min speed in press.
8. according to claim 5 a kind of can water, machine washing the processing technology of mat, it is characterized in that, the consumption of waterproofing agent described in step S3 is 0.2-0.3kg/m
2.
9. according to claim 5 or 8 a kind of can water, machine washing the processing technology of mat, it is characterized in that, oven temperature described in step S3 is 100-160 DEG C, and mat main body operates with 1-2m/min speed in an oven.
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| CN201410401639.0A CN104207560B (en) | 2014-08-14 | 2014-08-14 | A kind of can water, the mat of machine washing and processing technique thereof |
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| CN201410401639.0A CN104207560B (en) | 2014-08-14 | 2014-08-14 | A kind of can water, the mat of machine washing and processing technique thereof |
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| CN107095533A (en) * | 2017-06-08 | 2017-08-29 | 宁波华业纤维科技有限公司 | A kind of straw mat processing technology |
| CN107460597A (en) * | 2017-08-04 | 2017-12-12 | 宁波黄古林工艺品有限公司 | A kind of high molecular synthetic resin antistatic mat and preparation method thereof |
| CN108867166A (en) * | 2018-08-06 | 2018-11-23 | 安徽三和工艺品有限公司 | A kind of braiding high-quality waterproofing agent of paper |
| CN109808265A (en) * | 2018-12-28 | 2019-05-28 | 台州市台兴工艺品有限公司 | A kind of imitative numb mat of washable ice silk and its processing technology |
| CN111267194A (en) * | 2020-03-13 | 2020-06-12 | 柳州唐辰木业有限公司 | Nano-modified environment-friendly waterproof wooden tray and preparation method thereof |
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| CN108867166A (en) * | 2018-08-06 | 2018-11-23 | 安徽三和工艺品有限公司 | A kind of braiding high-quality waterproofing agent of paper |
| CN109808265A (en) * | 2018-12-28 | 2019-05-28 | 台州市台兴工艺品有限公司 | A kind of imitative numb mat of washable ice silk and its processing technology |
| CN111267194A (en) * | 2020-03-13 | 2020-06-12 | 柳州唐辰木业有限公司 | Nano-modified environment-friendly waterproof wooden tray and preparation method thereof |
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|---|---|
| CN104207560B (en) | 2016-08-17 |
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