Summary of the invention
The object of the present invention is to provide a kind of potato chips to produce with pretreatment of raw material water-saving device, it can be realizedThe Rapid Cleaning of raw material and peeling are processed, and water consumption is few.
For realizing such scheme, the present invention adopts following scheme to implement:
A kind of potato chips are produced with pretreatment of raw material water-saving device, comprise raw material is removed the peel and elementary cleaningCleaning device for peeling, clean device for peeling and comprise the peeling bucket for splendid attire raw material to be cleaned, peeling bucket inclinesTiltedly arrange and rotate and be fixed on pedestal around the dark direction of bucket, in the bottom of peeling bucket, bucket face is cleaning ball silk structureBecome, the driving mechanism of cylinder body bottom setting orders about peeling bucket and rotates;
Raw material is carried out to the conveying device of fine purifiation and conveying, conveying device comprises the conveyer arranging in frameStructure, conveying mechanism by be spaced shape arrange conveying roller form, the top of conveying roller be provided with watering forThe watering mechanism that raw material cleans, the below of conveying mechanism is provided with water leg, and water leg notch place arrangesThere is the filter screen of arranging along horizontal plane;
Collect that sewage after cleaning in peeling bucket carries out the settling tank of standing sedimentation processing and for storing lifeIn product, reclaim the tank of water, watering mechanism is connected with clean water source, the delivery port of water leg and heavyThe outlet that falls pond internal upper part clear liquid is all connected with tank, and the outlet of tank is connected with peeling bucketConnect, between settling tank and tank, be provided with the first filter, between water leg and tank, arrange secondFilter.
When adopting such scheme can realize raw material, clean, remove the peel and carry, improve the work efficiency that adds of raw materialRate is carried out recycling to the sewage in producing simultaneously, and using water wisely, reduces production costs.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is entered to oneStep is elaborated. Should be appreciated that specific embodiment described herein is only in order to explain the present invention,Be not intended to limit the present invention.
The technical side that the present invention takes as shown in Figure 1, establish with pretreatment of raw material water saving by a kind of potato chips productionStandby, comprise raw material is removed the peel and the cleaning device for peeling A1 of elementary cleaning, clean device for peeling A1 bagDraw together the peeling bucket for splendid attire raw material to be cleaned, peeling bucket is in tilted layout and rotates and be fixed on base around the dark direction of bucketOn seat, in the bottom of peeling bucket, bucket face is that cleaning ball silk forms, and the driving mechanism that staving bottom arranges orders aboutSkin bucket rotates; Clean the enforcement of device for peeling, specifically can be " a kind of for potato with reference to patent documentationThe device of peeling " (application number: the technical scheme 201410097377.3) operates.
Raw material is carried out to the conveying device of fine purifiation and conveying, conveying device comprises the conveyer arranging in frameStructure, conveying mechanism by be spaced shape arrange conveying roller form, the top of conveying roller be provided with watering forThe watering mechanism that raw material cleans, the below of conveying mechanism is provided with water leg, and water leg notch place arrangesThere is the filter screen of arranging along horizontal plane;
Collect that sewage after cleaning in peeling bucket carries out the settling tank A2 of standing sedimentation processing and for storingIn production, reclaim the tank A4 of water, watering mechanism is connected with clean water source, the delivery port of water legAnd the outlet of settling tank internal upper part clear liquid is all connected with tank A4, the outlet of tank A4 withPeeling bucket is connected, and is provided with the first filter A3, water leg between settling tank A2 and tank A4And the second filter A5 is set between tank A4. The raw material that potato chips are produced is mainly potato and Ipomoea batatas,Certainly, the present invention also can be used for carrying out pretreatment with the similar raw material of potato, Ipomoea batatas. First and second mistakeFilter device A3, A5 remove the jacket, sweet potato skin and other suspensions that in water body, exist,More optional common filters use.
The present invention also improves as follows to traditional conveying elution device, and concrete is:
In order to ensure the uniformity to conveying mechanism watering, adopt scheme as shown in Fig. 2,3,8 to implement,Watering mechanism 13 comprises the shallow slot shape aqua storage tank 131 that conveying roller 11 upper horizontal are arranged, aqua storage tank 131Bottom land is arranged shape the water distributor 132 that each vertical shape is arranged is evenly set, and the upper end of each water distributor 132 is positioned at water storageGroove 131 vallecular cavities height inner and each water distributor 132 upper ends is consistent, and the lower end of each water distributor 132 is through storageTank 131 bottom lands extend to aqua storage tank 131 bottoms, and aqua storage tank 131 is connected with water source, aqua storage tank 131And between conveying mechanism, be provided with the horizontally disposed cloth network of rivers 133, the mouth of pipe of each water distributor 132 respectively with clothAnastomose on the network of rivers 133 is put corresponding layout, and aqua storage tank 131, the cloth network of rivers 133, conveying mechanism three existDrop shadow spread on horizontal plane match (identical or consistent). By aqua storage tank 131, water distributor 132,The watering mechanism 13 that the cloth network of rivers 133 forms, carries out multistage dispersedly to water source, make the water source can be equalEven spray, ensures the even cleaning of raw material to conveying mechanism everywhere, improves cleaning performance. Due to employingConventional water hose water filling meeting affects the even water outlet of each water distributor 132, therefore, adopts preferably and adopts at aqua storage tank131 top evenly arranges gondola water faucet/shower 134 for to aqua storage tank 131 make-up water sources. Certainly also canAdopt other mode make-up water sources, only otherwise the even water outlet of each water distributor 132 is exerted an influence just. MoreFor preferred scheme is, the cloth network of rivers 133 is at least provided with two-layer, and each cloth network of rivers 133 is along vertical intervalParallel stacked layout, the anastomose dot interlace in the adjacent cloth network of rivers 133 is arranged, each water distributor on aqua storage tank 131132 the mouth of pipe is put corresponding layout with the anastomose on the superiors' cloth network of rivers 133. Aqua storage tank 131 is by fourAdjustable feet is fixed in frame, and reconciling leg can regulate the level of aqua storage tank 131.
Due to, can stick to conveying roller surface at lessivation foreign material, affect the continuous wash of potato, because ofThis, adopt following two schemes to improve conveying roller:
One is that as shown in Figure 6, conveying roller 11 is by the inner and outer pipe 111,112 being mutually set-locatedForming, is the connection that is rotatably assorted between inner and outer pipe 111,112, and each inner tube is fixedly mounted in frame,Each outer tube is connected with driving mechanism, evenly offers the first through hole, the pipe of outer tube on the downside tube wall of inner tubeOn wall, evenly offer the second through hole, the tube chamber of inner tube is connected with the delivery port of water pump 20a by tube connector.
It two is that as shown in Figure 7, conveying roller 11 is by the inner and outer pipe 111,112 being mutually set-locatedForming, is the connection that is rotatably assorted between inner and outer pipe 111,112, and each inner tube is fixedly mounted in frame,Each outer tube is connected with driving mechanism, evenly offers the first through hole, the pipe of outer tube on the downside tube wall of inner tubeOn wall, evenly offer the second through hole, the tube chamber of inner tube is connected with the air outlet of blower fan 20b by tube connector.
The conveying roller 11 that inner and outer pipe 111,112 constitutes, is stained with foreign material rotation at roll surface and moves to, rinse roll surface from the current of inner tube ejection when the below, thereby foreign material effectively departed from from conveying roller 11,Realize effective cleaning of foreign material. Conveying device provided by the invention can be used for potato, peach, apple, common vetchThe drip washing of the raw materials such as dish is carried. In addition, seal 114 can be set between inner and outer pipe, prevent by inner tubeThe through hole of the fluid flowing out from the tube wall of outer tube top flows out, and avoids slackening the effect of removal of impurities.
Concrete scheme is: brush layer 113 is set on the outer surface of outer tube, and brush layer 113 is formation cleaning ballCleaning ball silk forms. Brush layer 113 is scrubbed the surface of raw material in the time carrying drip washing, further improves formerThe cleaning performance of material.
Due to, be mostly spherical raw material for the raw material that needs drip washing, as produced potato, the Ipomoea batatas of potato chips,Therefore, need to ensure that raw material can effectively evenly arrange on conveying mechanism, therefore, the present invention moreFurther improvement project is to adopt following two schemes to implement:
One is that as shown in Figure 2,4, the front end of conveying mechanism is provided with feed well 15, feed well 15Be skewed layout and larger away from the feed end height of conveying mechanism, feed well 15 is along raw material throughput directionWidth reduce gradually, the height of feed well 15 discharge ends is highly consistent with conveying roller 11, feed well15 discharge end horizontal-extendings are provided with sub-material cell body section, in sub-material cell body section, arrange raw material is shunted defeatedThe cutting plate 16 sending, the plate length direction of cutting plate 16 is consistent with the conveying side of conveying mechanism, cutting plate 16Plate face arrange perpendicular to horizontal plane, cutting plate 16 along conveying roller 11 roller length direction intervals arrange, each sub-materialThe contrary direction that plate 16 is carried along raw material in sub-material cell body section is the finger-shaped layout that palm opens.
It two is that as shown in Fig. 3,5, the front end of conveying mechanism is provided with feed well 15, feed well 15Be skewed layout and larger away from the feed end height of conveying mechanism, feed well 15 is along mass transport directionWidth reduce gradually, the height of feed well 15 discharge ends and the height of conveying roller 11 match, conveyerThe leading portion top of structure arrange to material shunts carry cutting plate 16, the plate length direction of cutting plate 16 withThe conveying side of conveying mechanism is consistent, and the plate face of cutting plate 16 is arranged perpendicular to horizontal plane, cutting plate 16Arrange along the roller length direction interval of conveying roller 11, each cutting plate 16 along the contrary direction of mass transport at conveying roller11 top is the finger-shaped layout that palm opens.
The setting of cutting plate 16, can make raw material evenly to arrange along the roller length direction interval of conveying roller 11Cloth, ensures raw material even effect of drip washing and conveying in conveying device, prevents raw material office on conveying mechanismThe phenomenon that portion piles up. The angle of inclination of feed well 15 is 5~8 ° and is advisable.
In addition, the present invention has also carried out following improvement, is provided with in feed well 15 and conveying mechanism junctionThe flexible plastic bar 17 that the vertical shape that one row's elastoplast forms is arranged, flexible plastic bar 17 is along the groove of feed well 15Wide region interval arranges. Flexible plastic bar 17 carries out certain buffering to the whereabouts of raw material, flexible plastic bar 17Height be about 2.5~3cm, highly should not be too large, can be plastic flexible pipe form. Can when concrete operationsOne cross bar 18 is set above conveying roller 11, and the conveying roller 11 that is parallel to of cross bar 18 is arranged, flexible plasticBar arranges to the vertical shape of downward-extension interval on cross bar 18, the spacing between cross bar 18 and conveying roller 11 roll surfacesShould be greater than the maximum height of raw material, certainly also can between feed well 15 and conveying mechanism, arrange a transverse slat orHorizontal stripe, is fixed on flexible plastic bar on transverse slat or horizontal stripe.
For conveying device, more specifically scheme is, the two ends arranged outside of conveying roller 11 has higher than defeatedThe backplate that send roller 11 to arrange, backplate arranges along the layout scope of conveying roller 11, and the height of backplate is higher than conveyingRoller 11 top roll surface 5~10cm, the gap between each conveying roller 11 is 4~6mm, can make like this to mixMass-energy is enough effectively discharged between the gap between conveying roller 11, does not affect again the normal conveying of raw material.
In a word, the present invention can effectively realize Rapid Cleaning, peeling and the conveying to potato chips raw materials for production, andEffectively using water wisely, improves the working (machining) efficiency of product and reduces production costs.
The above is only the preferred embodiment of the present invention, it should be pointed out that common for the artTechnical staff, under the premise without departing from the principles of the invention, can also make some improvements and modifications,These improvements and modifications also should be considered as protection scope of the present invention.