Summary of the invention
The object of the present invention is to provide a kind of potato chips production pretreatment of raw material water-saving device, it can realize Rapid Cleaning and the peeling process of raw material, and water consumption is few.
For realizing such scheme, the present invention adopts following scheme to implement:
A kind of potato chips production pretreatment of raw material water-saving device, comprise cleaning device for peeling raw material being carried out to peeling and elementary cleaning, cleaning device for peeling comprises the peeling bucket for splendid attire raw material to be cleaned, peeling bucket is in tilted layout and rotates around the dark direction of bucket and is fixed on pedestal, in the bottom of peeling bucket, bucket face is that cleaning ball silk is formed, and the driving mechanism that cylinder body bottom is arranged orders about peeling bucket and rotates;
Raw material is carried out to the conveying device of fine purifiation and conveying, conveying device comprises the conveying mechanism that frame is arranged, conveying mechanism is made up of the conveying roller being spaced shape layout, the top of conveying roller is provided with the watering mechanism that watering is carried out for raw material cleaning, the below of conveying mechanism is provided with water leg, and water leg notch place is provided with the filter screen arranged along the horizontal plane;
The sewage collected in peeling bucket after cleaning carries out the settling tank of standing sedimentation process and the tank for storing recovery water in production, watering mechanism is connected with clean water source, the delivery port of water leg and the outlet of settling tank internal upper part clear liquid are all connected with tank, the outlet of tank is connected with peeling bucket, be provided with the first filter between settling tank and tank, the second filter is set between water leg and tank.
Employing such scheme can realize, to cleaning while raw material, removing the peel and conveying, improving the working (machining) efficiency of raw material, carrying out recycling, using water wisely simultaneously to the sewage in production, reduce production cost.
Detailed description of the invention
In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is described in detail further.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
The technical side that the present invention takes as shown in Figure 1, a kind of potato chips production pretreatment of raw material water-saving device, comprise cleaning device for peeling A1 raw material being carried out to peeling and elementary cleaning, cleaning device for peeling A1 comprises the peeling bucket for splendid attire raw material to be cleaned, peeling bucket is in tilted layout and rotates around the dark direction of bucket and is fixed on pedestal, in the bottom of peeling bucket, bucket face is that cleaning ball silk is formed, and the driving mechanism arranged bottom staving orders about peeling bucket and rotates; The enforcement of cleaning device for peeling, specifically can refer to patent document " a kind of device for peeling potatoes " (application number: the technical scheme 201410097377.3) operates.
Raw material is carried out to the conveying device of fine purifiation and conveying, conveying device comprises the conveying mechanism that frame is arranged, conveying mechanism is made up of the conveying roller being spaced shape layout, the top of conveying roller is provided with the watering mechanism that watering is carried out for raw material cleaning, the below of conveying mechanism is provided with water leg, and water leg notch place is provided with the filter screen arranged along the horizontal plane;
The sewage collected in peeling bucket after cleaning carries out the settling tank A2 of standing sedimentation process and the tank A4 for storing recovery water in production, watering mechanism is connected with clean water source, the delivery port of water leg and the outlet of settling tank internal upper part clear liquid are all connected with tank A4, the outlet of tank A4 is connected with peeling bucket, be provided with the first filter A3 between settling tank A2 and tank A4, the second filter A5 is set between water leg and tank A4.The raw material that potato chips are produced is mainly potato and Ipomoea batatas, and certainly, the present invention also can be used for carrying out pretreatment to the raw material similar with potato, Ipomoea batatas.First and second filter A3, A5 mainly remove the jacket, sweet potato skin and other suspensions that exist in water body, and more optional common filters use.
The present invention also improves as follows to traditional conveying elution device, and concrete is:
In order to ensure the uniformity to conveying mechanism watering, adopt as Fig. 2, 3, shown in 8, scheme is implemented, watering mechanism 13 comprises the shallow slot shape aqua storage tank 131 that conveying roller 11 upper horizontal is arranged, the bottom land arrangement shape of aqua storage tank 131 evenly arranges the water distributor 132 of each vertical shape layout, the upper end of each water distributor 132 is positioned at aqua storage tank 131 vallecular cavity inside and the height of each water distributor 132 upper end is consistent, the lower end of each water distributor 132 extends to aqua storage tank 131 bottom through aqua storage tank 131 bottom land, aqua storage tank 131 is connected with water source, the horizontally disposed cloth network of rivers 133 is provided with between aqua storage tank 131 and conveying mechanism, the mouth of pipe of each water distributor 132 respectively with the corresponding layout of anastomose point on the cloth network of rivers 133, aqua storage tank 131, the cloth network of rivers 133, conveying mechanism three drop shadow spread in the horizontal plane matches (identical or consistent).By the watering mechanism 13 that aqua storage tank 131, water distributor 132, the cloth network of rivers 133 form, multistage uniform dispersion is carried out to water source, makes water source can spray conveying mechanism uniformly everywhere, ensure the even cleaning of raw material, improve cleaning performance.Due to the even water outlet adopting conventional water hose water filling can affect each water distributor 132, therefore, adopt preferably to adopt and gondola water faucet/shower 134 is evenly set above aqua storage tank 131 for aqua storage tank 131 make-up water source.Certainly other mode make-up water sources can also be adopted, only otherwise the even water outlet of each water distributor 132 is had an impact just.More preferred scheme is, the cloth network of rivers 133 is at least provided with two-layer, each cloth network of rivers 133 is along the spaced and parallel stacked layout of vertical, and the anastomose dot interlace in the adjacent cloth network of rivers 133 is arranged, the mouth of pipe of each water distributor 132 and the corresponding layout of anastomose point on the superiors' cloth network of rivers 133 on aqua storage tank 131.Aqua storage tank 131 is fixed in frame by four adjustable feet, and reconciling leg can regulate the level of aqua storage tank 131.
Due to, conveying roller surface can be sticked at lessivation foreign material, affect the continuous wash of potato, therefore, adopt the following two kinds scheme to improve conveying roller:
One is, as shown in Figure 6, conveying roller 11 is made up of the inner and outer pipe 111,112 be mutually set-located, it is the connection that is rotatably assorted between inner and outer pipe 111,112, each interior pipe is fixedly mounted in frame, and each outer tube is connected with driving mechanism, and the downside tube wall of interior pipe evenly offers the first through hole, the tube wall of outer tube evenly offers the second through hole, and the tube chamber of interior pipe is connected by the delivery port of tube connector with water pump 20a.
It two is, as shown in Figure 7, conveying roller 11 is made up of the inner and outer pipe 111,112 be mutually set-located, it is the connection that is rotatably assorted between inner and outer pipe 111,112, each interior pipe is fixedly mounted in frame, and each outer tube is connected with driving mechanism, and the downside tube wall of interior pipe evenly offers the first through hole, the tube wall of outer tube evenly offers the second through hole, and the tube chamber of interior pipe is connected by the air outlet of tube connector with blower fan 20b.
Inner and outer pipe 111,112 combines the conveying roller 11 formed, roll surface be stained with foreign material rotate move to below time, the current sprayed from interior pipe rinse roll surface, thus foreign material are effectively departed from from conveying roller 11, realize effective cleaning of foreign material.Conveying device provided by the invention can be used for the drip washing conveying of the raw materials such as potato, peach, apple, common vetch dish.In addition, can seal 114 be set between inner and outer pipe, prevents the fluid flowed out by interior pipe from flowing out from the through hole the tube wall of outer tube top, avoid the effect slackening removal of impurities.
Concrete scheme is: the outer surface of outer tube is arranged brush layer 113, and brush layer 113 is that the cleaning ball silk forming cleaning ball is formed.Brush layer 113 is scrubbed the surface of raw material when carrying drip washing, improves the cleaning performance of raw material further.
Due to, for needing the raw material of drip washing to be mostly spherical raw material, as produced potato, the Ipomoea batatas of potato chips, therefore, need to ensure that raw material can effectively evenly be arranged on the conveyor, therefore, further improvement of the present invention scheme is, adopts following two schemes to implement:
One is, as Fig. 2, shown in 4, the front end of conveying mechanism is provided with feed well 15, the feed end height of feed well 15 in skewed layout and away from conveying mechanism is larger, feed well 15 reduces gradually along the width in feedstock transportation direction, the height of feed well 15 discharge end is highly consistent with conveying roller 11, feed well 15 discharge end horizontal-extending is provided with sub-material cell body section, the cutting plate 16 carrying out shunting conveying to raw material is set in sub-material cell body section, the plate length direction of cutting plate 16 is consistent with the conveying side of conveying mechanism, the plate face of cutting plate 16 is arranged perpendicular to horizontal plane, cutting plate 16 is arranged along conveying roller 11 roller length direction interval, each cutting plate 16 is that the palm finger-shaped of opening is arranged along the reverse direction of feedstock transportation in sub-material cell body section.
It two is, as Fig. 3, shown in 5, the front end of conveying mechanism is provided with feed well 15, the feed end height of feed well 15 in skewed layout and away from conveying mechanism is larger, feed well 15 reduces gradually along the width in mass transport direction, the height of feed well 15 discharge end and the height of conveying roller 11 match, the leading portion top of conveying mechanism arranges the cutting plate 16 carrying out shunting conveying to material, the plate length direction of cutting plate 16 is consistent with the conveying side of conveying mechanism, the plate face of cutting plate 16 is arranged perpendicular to horizontal plane, cutting plate 16 is arranged along the roller length direction interval of conveying roller 11, each cutting plate 16 is the finger-shaped layout that palm opens along the reverse direction of mass transport above conveying roller 11.
The setting of cutting plate 16, can make raw material evenly can arrange along the roller length direction interval of conveying roller 11, ensures the effect of raw material evenly drip washing and conveying on a conveyor, prevents the phenomenon of raw material local accumulation on the conveyor.The angle of inclination of feed well 15 is 5 ~ 8 ° and is advisable.
In addition, the present invention has also carried out following improvement, and be provided with the flexible plastic bar 17 that vertical shape that row's elastoplast forms is arranged in feed well 15 and conveying mechanism junction, flexible plastic bar 17 is arranged along the groove width scope interval of feed well 15.Certain buffering is carried out in the whereabouts of flexible plastic bar 17 pairs of raw materials, and the height of flexible plastic bar 17 is about 2.5 ~ 3cm, highly should not be too large, can form for plastic flexible pipe.During concrete operations, can a cross bar 18 be set above conveying roller 11, the conveying roller 11 that is parallel to of cross bar 18 is arranged, flexible plastic bar stands shape interval to downward-extension and arranges on cross bar 18, spacing between cross bar 18 and conveying roller 11 roll surface should be greater than the maximum height of raw material, certainly also a transverse slat or horizontal stripe can be set between feed well 15 and conveying mechanism, flexible plastic bar is fixed on transverse slat or horizontal stripe.
For conveying device, more specifically scheme is, the two ends arranged outside of conveying roller 11 has the backplate arranged higher than conveying roller 11, backplate is arranged along the layout scope of conveying roller 11, the height of backplate is higher than conveying roller 11 top roll surface 5 ~ 10cm, gap between each conveying roller 11 is 4 ~ 6mm, impurity can be made so effectively to discharge between the gap between conveying roller 11, do not affect again the normal conveying of raw material.
In a word, the present invention effectively can realize Rapid Cleaning to potato chips raw materials for production, peeling and conveying, and can effectively using water wisely, improves the working (machining) efficiency of product and reduces production cost.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.