CN104186714A - Automatically stir-frying complete equipment for bar-type tea and tea processing method thereof - Google Patents
Automatically stir-frying complete equipment for bar-type tea and tea processing method thereof Download PDFInfo
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- CN104186714A CN104186714A CN201410339075.2A CN201410339075A CN104186714A CN 104186714 A CN104186714 A CN 104186714A CN 201410339075 A CN201410339075 A CN 201410339075A CN 104186714 A CN104186714 A CN 104186714A
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- 238000003672 processing method Methods 0.000 title claims abstract description 14
- 241001122767 Theaceae Species 0.000 title claims abstract 28
- 238000009960 carding Methods 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims description 34
- 229920000742 Cotton Polymers 0.000 claims description 31
- 230000003028 elevating effect Effects 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 238000005303 weighing Methods 0.000 claims description 13
- 235000007164 Oryza sativa Nutrition 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 235000009566 rice Nutrition 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 235000013339 cereals Nutrition 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 5
- 238000010981 drying operation Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 230000010355 oscillation Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 5
- 230000006835 compression Effects 0.000 abstract 10
- 238000007906 compression Methods 0.000 abstract 10
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 235000013616 tea Nutrition 0.000 description 59
- 244000269722 Thea sinensis Species 0.000 description 58
- 241000209094 Oryza Species 0.000 description 7
- 102000004190 Enzymes Human genes 0.000 description 3
- 108090000790 Enzymes Proteins 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
The invention discloses automatically stir-frying complete equipment for bar-type tea and a tea processing method thereof. The automatically stir-frying complete equipment comprises a total control cabinet, a tea leaf self-lifting machine, tea leaf dimidiating machines, a plurality of full-automatic multifunctional carding machines and a tea leaf transferring conveyor. Tea leaf supplying platforms are disposed behind the full-automatic multifunctional carding machines; compression roller racks are arranged above the full-automatic multifunctional carding machines; the compression roller racks are provided with compression rollers with the number corresponding to the number of trough pots; the compression rollers are in cylindrical shapes; the lengths of the compression rollers are adaptive to the lengths of the trough pots; the diameters of the compression rollers is smaller than opening widths of the trough pots; the compression roller racks are provided with compression roller lifting mechanisms; two ends of the compression rollers are connected to the compression roller lifting mechanisms through flexible connecting ropes; and the full-automatic multifunctional carding machines are also provided with control devices. The automatically stir-frying complete equipment for the bar-type tea can finish a plurality of processes of the bar-type tea only by one stir-frying device, is small in device investment and occupies small production place, and has very high practical values.
Description
Technical field
The present invention relates to machine for processing tea technical field, especially a kind of bar shaped tea automation frying complete set of equipments and tea Processing method.
Background technology
In the frying process of tealeaves, particularly the bar shaped tea (flat tea or Styliform tea) in green tea must be through completing, manage the operation of bar, moulding, the multiple tracks key such as dry, in order to ensure the strip feature of tealeaves, the processing of this class tealeaves be unable to do without groove cooking-pot type reason bar equipment conventionally.It is to complete, manage bar operation to tealeaves that prior art adopts roller fixation machine and groove cooking-pot type carding machine mostly, after completing, reason bar again tealeaves is pressed and drying operation, in the time of automated production, need to there be so multiple different types of Tea Production equipment and connection device could form a complete production line, equipment investment cost is very high, in addition, very long production line needs very large production site.In order to address these problems, in recent years, the existing machine for processing tea appearance that tea green-keeping and reason bar are united two into one, the day for announcing is that the Granted publication CN201928910U on August 17th, 2011 discloses a kind of tealeaves continuous de-enzyming carding machine, formed by frame, pot body, heat power supply device and transmission mechanism etc., pot body is arranged on frame top, and the two ends of pot body are respectively equipped with feed hopper and discharge bucket; Heat power supply device is positioned at the bottom of pot body, is also provided with a cooker racks of can relative frame making horizontal reciprocating movement between heat power supply device and frame; One end and the cooker racks of pot body are hinged, the other end and cooker racks do located lateral, longitudinally can relative lifting connection, the top of pot body has the stay-warm case of a topped local pot body, on the cover wall of stay-warm case, has numerous air-vents, and the pot edge of every pot groove of pot body is provided with a hot blast and carries arm; One end and the frame of heat power supply device are hinged, and the other end and frame are done connection that can relative lifting.Stay-warm case set up by this machine and hot blast is carried after arm, it has been possessed and complete, manage bar dual-use function; Skewed lift arranges a pot body, heat power supply device, makes, before and after it and after other mechanical connections, can realize serialization production operation.The day for announcing is that the Granted publication CN103859078A on June 18th, 2014 discloses a kind of tea enzyme deactivating and strip sorting machine, comprise the travelling carriage arranging in frame, described travelling carriage and frame are slidably connected in the horizontal direction, in described frame, be also provided with the driving mechanism that can drive travelling carriage to do straight reciprocating motion, described travelling carriage is provided with the pot body that ferrimagnet is made, described pot body below is provided with magnet exciting coil, described magnet exciting coil is arranged in travelling carriage or frame, and this structure adopts Electromagnetic Heating can improve the efficiency of heating surface.Above-mentioned tea-processing equipment has merged completing of bar shaped tea and has managed bar operation, solve to a certain extent the problem that tea grower's early investment is excessive and production site lacks, but above-mentioned groove cooking-pot type enzyme deactivating and strip sorting machine cannot be to the tealeaves operation that is pressed, therefore, the excessive problem of tea grower's equipment investment high cost and production site is not well solved.
Summary of the invention
The object of the invention is many tea-processing equipments of bar shaped tea process needs for solving prior art, fund input is many and need the problem of very large production site and the processing that provides frying equipment of a kind of need just can complete bar shaped tea multiple working procedure, fund input is few and required production site is little bar shaped tea automation frying complete set of equipments and tea Processing method.
The present invention for the concrete technical scheme that reaches above-mentioned technical purpose and adopt is: a kind of bar shaped tea automation frying complete set of equipments, comprise master control cabinet, tealeaves self-lift, tealeaves two dispensers, many tea frying equipment and tealeaves translation conveyer, tealeaves self-lift connects many tea frying equipment by tealeaves two dispensers, described tea frying equipment is full-automatic multi-functional carding machine, full-automatic multi-functional carding machine comprises body, be located at the swing type groove pot on body and be located at controllable heater and the groove pot jacking apparatus under groove pot, the rear side of full-automatic multi-functional carding machine is provided with tealeaves rollway, tealeaves rollway is provided with tealeaves connecting gear, the discharging opening below of tealeaves rollway is provided with rotating tea-leaf weighing accumulator tank, body top is also provided with roller frame, roller frame is provided with the quantity pressure roller corresponding with groove pot number, described pressure roller is cylindrical, the length of the length of pressure roller and groove pot is suitable, the diameter of pressure roller is less than the A/F of groove pot, roller frame is provided with pressure roller elevating mechanism, pressure roller two ends are connected with described pressure roller elevating mechanism by flexibly connecting rope, on body, be also provided with control device, described control device connects master control cabinet, tealeaves rollway, controllable heater, pressure roller elevating mechanism and groove pot jacking apparatus are also controlled the duty of these parts, the output of full-automatic multi-functional carding machine connects tealeaves translation conveyer.
Full-automatic multi-functional carding machine of the present invention is except having the basic function of ordinary tea leaves carding machine, above body, be also provided with roller frame, roller frame is provided with the quantity pressure roller corresponding with groove pot number, when use, can complete after enzyme deactivating and strip sorting operation at tealeaves, pressure roller is put into groove pot, continue to carry out in groove pot to the tealeaves operation that is pressed, now pressure roller can roll back and forth and flatten tealeaves along with the swing of groove pot in groove pot, make processed tealeaves meet shape requirement, can also continue to complete in groove pot dry and complete compressing tealeaves, Titian operation, therefore, the present invention only just can complete completing of bar shaped tea with a full-automatic multi-functional carding machine, reason bar, compressing, all frying operations such as dry and Titian, greatly save tea grower's early investment, shorten the length of streamline, solve equipment investment cost high and need the problem of very large production site.
As preferably, tealeaves connecting gear comprises two tealeaves conveyer belts that are arranged on tealeaves rollway, front tealeaves conveyer belt near body is horizontally disposed with, rear tealeaves conveyer belt away from body is obliquely installed, the discharge end of rear tealeaves conveyer belt is positioned at the feed end top of front tealeaves conveyer belt, the feed end of rear tealeaves conveyer belt is lower than the discharge end of rear tealeaves conveyer belt, the discharge end top of front and back tealeaves conveyer belt is equipped with material toggling round brush, and brush roll is identical with the tealeaves direction of transfer of tealeaves conveyer belt with the rotation direction of tealeaves conveyer belt contact position.Its tealeaves connecting gear of the tealeaves rollway of prior art all adopts a tealeaves conveyer belt, although this load mode is simple in structure, but cannot accomplish to transmit uniformly tealeaves, because tealeaves direction of transfer of the present invention is consistent with the length direction of groove pot, the inhomogeneous meeting of tealeaves on conveyer belt causes every tea amount in groove pot inconsistent, thereby affects tea frying quality.And the present invention adopts two conveyer belts to divide two sections to transmit tealeaves, tealeaves has nature peptizaiton when a conveyer belt after last conveyer belt falls into, add the peptizaiton of former and later two material toggling round brush to tealeaves, can be effectively by tealeaves distributed uniform, thereby make every tealeaves in groove pot substantially identical, improve tea frying quality.
As preferably, the groove cross section of groove pot takes the shape of the letter U, and the A/F of U-shaped groove is 120 to 180 millimeters, and U-shaped depth of groove is 1.2 to 1.5 times of A/F groove, and the diameter of pressure roller is 40% to 50% of groove pot A/F.Cross section U-lag pot is conducive to pressure roller and rolls smoothly in its bottom, avoids pressure roller because beat and damages tealeaves by pressure, affects tea quality.
As preferably, described pressure roller elevating mechanism is arranged on roller frame, roller frame is provided with lifting motor and the quantity rectangle crosspiece consistent with groove pot number, the spacing of crosspiece is identical with the spacing of groove pot, the two ends of every crosspiece are equipped with lifting rolling wheel, lifting motor connects lifting rolling wheel by transmission mechanism, the crosspiece of lifting rolling wheel below is provided with the pilot hole that runs through crosspiece, described pilot hole be arranged on below institute corresponding groove pot oscillation center directly over, the described rope one end that flexibly connects is wound on lifting rolling wheel, and the other end is connected with pressure roller through pilot hole.Pressure roller of the present invention is corresponding one by one up and down with groove pot, conveniently under groove pot swing state, pressure roller is put into groove pot smoothly, pilot hole be arranged on below institute corresponding groove pot oscillation center directly over can guarantee this point, the corresponding groove pot here refers to that groove pot upper and lower corresponding with pressure roller, be like this toilet bowl pot in swing state, pressure roller puts down and also can enter smoothly corresponding groove pot.Flexibly connect rope and can ensure pressure roller Free-rolling and be not subject to the impact of connection cord in groove pot.In addition, all lifting rolling wheels on roller frame of the present invention all synchronously rotate, the equal synchronization lifting of all pressure rollers.
As preferably, full-automatic multi-functional carding machine is laterally set up in parallel, the tealeaves translation conveyer of strip is arranged on the front side of full-automatic multi-functional carding machine, the stacked tealeaves rollway top that is arranged on full-automatic multi-functional carding machine rear side of described tealeaves two dispensers.Full-automatic multi-functional carding machine is laterally set up in parallel point-blank, the stacked tealeaves rollway top that is arranged on full-automatic multi-functional carding machine rear side of corresponding tealeaves two dispensers, tealeaves two dispensers just do not take production site like this, are conducive to shorten the length of streamline.Tealeaves two dispensers are here stacked to be arranged one and refers to that tealeaves two dispensers overlay tealeaves rollway top, the 2nd, in the time adopting many tealeaves two dispensers, adopt one-to-two, two point four, the version of four point eight is distributed tealeaves, many tealeaves two dispensers are also to stack relation, first tealeaves is risen on tealeaves two dispensers of extreme higher position, tealeaves two dispensers of second level are respectively established in the outlet below, two ends of these tealeaves two dispensers, and four outlet belows of two tealeaves two dispensers of the second level arrange tealeaves two dispensers of four tri-layers, eight tealeaves rollwaies of eight corresponding eight full-automatic multi-functional carding machines in outlet below of tealeaves two dispensers of tri-layer, so just complete tealeaves one-to-two, two point four, the forms of distribution of four point eight, because these tealeaves two dispensers are erected at tealeaves rollway top, do not take production site, therefore can effectively save production site, conventionally the present invention adopts two, four or eight full-automatic multi-functional carding machine composition bar shaped tea automation frying complete set of equipments.
As preferably, pressure roller comprises cotton jacket cylindraceous and is filled in the ripe grain of rice in cotton jacket, the closed at both ends of overcoat and with to flexibly connect rope fixing.The skin of pressure roller adopts the cotton of relative flexibility and safety, and the rice pellets completely frying is filled in the inside, and the existing certain weight of such pressure roller is relatively soft again, can meet the roll extrusion requirement of tealeaves.
As preferably, crosspiece two ends downside is respectively equipped with an electrode plate, described pressure roller comprises cotton jacket cylindraceous and is filled in the steel ball in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod, the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings, the outer end of outrigger shaft is provided with movable loop, movable loop is with to flexibly connect rope fixing, when pressure roller rises, the battery lead plate butt at the supply rings at pressure roller two ends and crosspiece two ends, electrically heated rod is communicated with heating power supply by supply rings, battery lead plate.Different from the pressure roller of filling the ripe grain of rice in aforementioned cotton jacket, in the technical program cotton jacket, fill steel ball, the center of pressure roller is provided with electrically heated rod, in the time that pressure roller rises, can switch on to electrically heated rod, steel ball is heated to certain temperature, when pressure roller is put into groove pot like this, pressure roller and groove pot carry out two sides to tealeaves and add hot pressing, can promote compressing effect, improve tea quality, shorten the Tea Processing time.The movable loop here can rotate on outrigger shaft, thereby further avoids flexibly connecting the impact that rope rolls on pressure roller.
As preferably, battery lead plate lower surface is curved, and arcwall face is provided with several and is raised in the conductive contact of arcwall face, and described heating power supply is low-tension supply, and the bottom outside both sides of every groove pot are provided with the high temperature resistant magnet of strip.The arcwall face of battery lead plate lower end has guide effect, can in the time that pressure roller rises, make the supply rings on pressure roller contact smoothly with battery lead plate; Multiple conductive contacts on arcwall face can Multi-contact supply rings, avoids causing battery lead plate and supply rings loose contact to affect the heating of pressure roller owing to remaining tealeaves sheet etc. on supply rings, and heating power supply adopts low-tension supply to ensure safety in production.In addition, because adopting the poor stainless steel of magnetic conduction conventionally, makes by groove pot itself, in the two bottom sides of groove pot, high temperature resistant magnet is set and can produces attraction to the pressure roller that is filled with steel ball, thereby make pressure roller be adjacent to more closely groove pot, thereby promote the compressing effect of tealeaves.In addition, this attraction can also avoid pressure roller to swing while rolling and beat with groove pot, thereby occurs the pressure roller shock tealeaves that drops, and makes tealeaves chipping and fall low-quality situation.
The tea Processing method of bar shaped tea automation frying complete set of equipments, tealeaves self-lift, tealeaves two dispensers, tealeaves translation conveyer, tealeaves rollway, controllable heater, pressure roller elevating mechanism and the groove pot jacking apparatus of control device by master control cabinet and full-automatic multi-functional carding machine to bar shaped tea automation frying complete set of equipments controlled, described pressure roller comprises cotton jacket cylindraceous and is filled in the ripe grain of rice in cotton jacket, and its tea Processing method comprises the following steps:
A. fresh tea passes is sent into tealeaves self-lift, tealeaves self-lift enters tealeaves two dispensers after tealeaves is raise, tealeaves two dispensers are assigned to tealeaves on each tealeaves rollway of full-automatic multi-functional carding machine rear side, on the control device control tealeaves rollway of full-automatic multi-functional carding machine, tealeaves connecting gear rotates, fresh leaf is evenly sent into tea-leaf weighing accumulator tank, in the time that the tealeaves weight in tea-leaf weighing accumulator tank reaches setting value, control device control tealeaves connecting gear stops operating.
B. control device control controllable heater heats groove pot, in the time that groove pot temperature reaches tea green-keeping temperature, control device control tea-leaf weighing accumulator tank rotates tealeaves lead-in groove pot, swing the tealeaves operation that completes with time slot pot, groove pot temperature when the completing of tealeaves is controlled at 180 degree to 240 degree, and fixation time is 75 seconds to 120 seconds.
C. controllable heater stops heating and makes groove pot cooling, groove pot continues to swing manages bar operation to tealeaves, and in the time that groove pot temperature is spent lower than 140, controllable heater heats groove pot, groove pot temperature is controlled between 140 degree to 160 degree, and the reason bar time of tealeaves is 100 seconds to 150 seconds.
D. controllable heater stops heating and makes groove pot cooling, groove pot continues swing tealeaves is carried out to operations for forming, control device control pressure roller elevating mechanism is fallen pressure roller to put into groove pot, in the time that groove pot temperature is spent lower than 100, controllable heater heats groove pot, groove pot temperature is controlled between 100 degree to 120 degree, and the molding time of tealeaves is 120 seconds to 180 seconds.
E. controllable heater stops heating and makes groove pot cooling, groove pot continues swing tealeaves is carried out to drying operation, control device control pressure roller elevating mechanism rises pressure roller, in the time that groove pot temperature is spent lower than 80, controllable heater heats groove pot, groove pot temperature is controlled between 80 degree to 100 degree, and be 80 seconds to 120 seconds the drying time of tealeaves.
F. to groove pot, heating heats up groove pot to controllable heater, and groove pot continues to swing tealeaves and carries out Titian operation, and groove pot temperature when tea aroma raising operation is controlled at 120 degree to 150 degree, and the Titian time is 20 seconds to 30 seconds.
G. heating power supply is closed in control device control, and groove pot stops swinging, and the work of groove pot jacking apparatus is by a side jack-up of groove pot, and the tealeaves in groove pot imports tealeaves translation conveyer, and tealeaves translation conveyer is sent the tealeaves that completes frying.
It should be noted that, control device in this method is opened or is closed locked groove pot heating power supply and has two kinds of situations, in a certain operation, need to open controllable heater, but controllable heater now under the state of a upper operation in opening, now controllable heater continues to be held open state, if controllable heater is in closed condition, controllable heater is opened heating.Closing of heating power supply is also like this, in the time that a certain operation need to be closed heating power supply, if controllable heater is in closed condition, continue to keep closed condition, if controllable heater is in opening, controllable heater power-off, because controllable heater be opened or be closed to controllable heater itself need to the temperature control requirement of groove pot according to manufacturing procedure in the course of the work.
As preferably, crosspiece two ends downside is respectively equipped with an electrode plate, described pressure roller comprises cotton jacket cylindraceous and is filled in the steel ball in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod, the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings, the outer end of outrigger shaft is provided with movable loop, movable loop is with to flexibly connect rope fixing, when pressure roller rises, the battery lead plate butt at the supply rings at pressure roller two ends and crosspiece two ends, electrically heated rod is communicated with heating power supply by supply rings, battery lead plate; When tealeaves starts to manage bar operation, control device is connected the heating power supply of electrically heated rod, and the steel ball in pressure roller is heated, and the temperature of the steel ball in pressure roller is controlled between 100 degree to 120 degree.The steel ball temperature here can be adjusted by the processing request of different tealeaves, different environment temperature etc., and determines the supply voltage of electrically heated rod according to the different tea carding time, thereby the temperature that ensures the steel ball in pressure roller within the limits prescribed.
The invention has the beneficial effects as follows: the bar shaped tea automation processing that it has solved prior art effectively needs many tea-processing equipments, equipment investment is large and need the problem of very large production site, what bar shaped tea automation frying complete set of equipments of the present invention only needed that a frying equipment just can complete bar shaped tea completes, manages all frying operations such as bar, compressing, dry and Titian, equipment investment is few and required production site is little, has very high practical value.
Brief description of the drawings
Fig. 1 is a kind of arrangement architecture schematic diagram of bar shaped tea automation frying complete set of equipments of the present invention;
Fig. 2 is a kind of structural representation of tealeaves self-lift of the present invention;
Fig. 3 is a kind of structural representation of full-automatic multi-functional carding machine of the present invention;
Fig. 4 is a kind of side view of full-automatic multi-functional carding machine of the present invention;
A kind of side view when Fig. 5 is full-automatic multi-functional carding machine pressure roller rise of the present invention;
Fig. 6 is a kind of side view of full-automatic multi-functional carding machine pressure roller of the present invention while putting down half height;
Fig. 7 is a kind of partial structurtes schematic diagram of full-automatic multi-functional carding machine pressure roller elevating mechanism of the present invention;
Fig. 8 is a kind of side view of full-automatic multi-functional carding machine pressure roller elevating mechanism of the present invention;
Fig. 9 is the another kind of side view of full-automatic multi-functional carding machine pressure roller elevating mechanism of the present invention;
Figure 10 is a kind of cutaway view of full-automatic multi-functional carding machine pressure roller of the present invention;
Figure 11 is the another kind of cutaway view of full-automatic multi-functional carding machine pressure roller of the present invention;
Figure 12 is a kind of structural representation of tealeaves two dispensers of the present invention;
Figure 13 is a kind of structural representation of tealeaves translation conveyer of the present invention.
In figure: 1. groove pot, 2. tealeaves rollway, 3. tea-leaf weighing accumulator tank, 4. roller frame, 5. pressure roller, 6. flexibly connect rope, 7. front tealeaves conveyer belt, 8. rear tealeaves conveyer belt, 9. material toggling round brush, 10. lifting motor, 11. rectangle crosspieces, 12. lifting rolling wheels, 13. cotton jackets, the 14. ripe grain of rices, 15. battery lead plates, 16. steel balls, 17. electrically heated rods, 18. supply rings, 19. movable loops, 20. conductive contacts, 21. supports, 22. control device, 23. full-automatic multi-functional carding machines, 24. Timing Belts, 25. synchronizing wheels, 26. high temperature resistant magnet, 27. tealeaves self-lifts, 28. tealeaves two dispensers, 29. tealeaves translation conveyers.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings the detailed description of the invention of technical solution of the present invention is further described.
Embodiment 1
In embodiment 1 as shown in Figure 1, a kind of bar shaped tea automation frying complete set of equipments, comprise master control cabinet, a tealeaves self-lift 27(is shown in Fig. 2), three tealeaves two dispenser 28(are shown in Figure 12), four tea frying equipment and a tealeaves translation conveyer 29(are shown in Figure 13), tealeaves self-lift connects four tea frying equipment by tealeaves two dispensers, described tea frying equipment is that full-automatic multi-functional carding machine 23(is shown in Fig. 3, Fig. 4), four full-automatic multi-functional carding machines are laterally set up in parallel, the tealeaves translation conveyer of strip is arranged on the front side of full-automatic multi-functional carding machine, the stacked tealeaves rollway top that is arranged on full-automatic multi-functional carding machine rear side of described tealeaves two dispensers.Full-automatic multi-functional carding machine comprises body, is located at the swing type groove pot 1 on body and is located at controllable heater and the groove pot jacking apparatus (not shown in FIG.) under groove pot, the groove cross section of described groove pot takes the shape of the letter U, the A/F of U-shaped groove is 120 to 180 millimeters, the present embodiment is 160 millimeters, U-shaped depth of groove is 1.2 to 1.5 times of A/F groove, and the present embodiment is 1.3 times.The rear side of every full-automatic multi-functional carding machine is equipped with a tealeaves rollway 2, tealeaves rollway is arranged on support 21, tealeaves rollway is provided with tealeaves connecting gear, tealeaves connecting gear comprises two tealeaves conveyer belts that are arranged on tealeaves rollway, front tealeaves conveyer belt 7 near body is horizontally disposed with, rear tealeaves conveyer belt 8 away from body is obliquely installed, the discharge end of rear tealeaves conveyer belt is positioned at the feed end top of front tealeaves conveyer belt, the feed end of rear tealeaves conveyer belt is lower than the discharge end of rear tealeaves conveyer belt, the discharge end top of front and back tealeaves conveyer belt is equipped with material toggling round brush 9, brush roll is identical with the tealeaves direction of transfer of tealeaves conveyer belt with the rotation direction of tealeaves conveyer belt contact position.The discharging opening below of tealeaves rollway is provided with rotating tea-leaf weighing accumulator tank 3, body top is also provided with roller frame 4(and sees Fig. 5 Fig. 6), roller frame is provided with the quantity pressure roller 5 corresponding with groove pot number, described pressure roller is cylindrical, the length of the length of pressure roller and groove pot is suitable, the diameter of pressure roller is 45% of groove pot A/F, described pressure roller comprises cotton jacket 13 cylindraceous and the ripe grain of rice 14(that is filled in cotton jacket is shown in Figure 10), the closed at both ends of overcoat and with to flexibly connect rope 6 fixing.Roller frame is provided with pressure roller elevating mechanism, pressure roller two ends are connected with described pressure roller elevating mechanism by flexibly connecting rope, pressure roller elevating mechanism is arranged on roller frame, roller frame is provided with lifting motor 10 and the quantity rectangle crosspiece 11 consistent with groove pot number, the spacing of crosspiece is identical with the spacing of groove pot, the two ends of every crosspiece are equipped with lifting rolling wheel 12, lifting motor connects lifting rolling wheel by transmission mechanism, described transmission mechanism is power transmission shaft and is arranged on the synchronizing wheel 25 on power transmission shaft, synchronizing wheel is in transmission connection by Timing Belt 24 and the lifting rolling wheel on every crosspiece, all lifting rolling wheels synchronously rotate, pressure roller synchronization lifting.The crosspiece of lifting rolling wheel below is provided with the pilot hole that runs through crosspiece, described pilot hole be arranged on below institute corresponding groove pot oscillation center directly over, the described rope one end that flexibly connects is wound on lifting rolling wheel, the other end is connected with pressure roller through pilot hole.On the body of full-automatic multi-functional carding machine, be also provided with control device 22, described control device connects master control cabinet, tealeaves rollway, controllable heater, pressure roller elevating mechanism and groove pot jacking apparatus, and the output of full-automatic multi-functional carding machine connects tealeaves translation conveyer.
The tea Processing method of the bar shaped tea automation frying complete set of equipments of embodiment 1, tealeaves self-lift, tealeaves two dispensers, tealeaves translation conveyer, tealeaves rollway, controllable heater, pressure roller elevating mechanism and the groove pot jacking apparatus of control device by master control cabinet and full-automatic multi-functional carding machine to bar shaped tea automation frying complete set of equipments controlled, described pressure roller comprises cotton jacket cylindraceous and is filled in the ripe grain of rice in cotton jacket, it is characterized in that tea Processing method comprises the following steps:
A. fresh tea passes is sent into tealeaves self-lift, tealeaves self-lift enters tealeaves two dispensers after tealeaves is raise, tealeaves two dispensers are assigned to tealeaves on each tealeaves rollway of full-automatic multi-functional carding machine one side, on the control device control tealeaves rollway of full-automatic multi-functional carding machine, tealeaves connecting gear rotates, fresh leaf is evenly sent into tea-leaf weighing accumulator tank, in the time that the tealeaves weight in tea-leaf weighing accumulator tank reaches setting value, control device control tealeaves connecting gear stops operating;
B. control device control controllable heater heats groove pot, in the time that groove pot temperature reaches tea green-keeping temperature, control device control tea-leaf weighing accumulator tank rotates tealeaves lead-in groove pot, swing the tealeaves operation that completes with time slot pot, groove pot temperature when the completing of tealeaves is controlled at 180 degree to 240 degree, and fixation time is 75 seconds to 120 seconds;
C. controllable heater stops heating and makes groove pot cooling, groove pot continues to swing manages bar operation to tealeaves, and in the time that groove pot temperature is spent lower than 140, controllable heater heats groove pot, groove pot temperature is controlled between 140 degree to 160 degree, and the reason bar time of tealeaves is 100 seconds to 150 seconds;
D. controllable heater stops heating and makes groove pot cooling, groove pot continues swing tealeaves is carried out to operations for forming, control device control pressure roller elevating mechanism is fallen pressure roller to put into groove pot, in the time that groove pot temperature is spent lower than 100, controllable heater heats groove pot, groove pot temperature is controlled between 100 degree to 120 degree, and the molding time of tealeaves is 120 seconds to 180 seconds;
E. controllable heater stops heating and makes groove pot cooling, groove pot continues swing tealeaves is carried out to drying operation, control device control pressure roller elevating mechanism rises pressure roller, in the time that groove pot temperature is spent lower than 80, controllable heater heats groove pot, groove pot temperature is controlled between 80 degree to 100 degree, and be 80 seconds to 120 seconds the drying time of tealeaves;
F. to groove pot, heating heats up groove pot to controllable heater, and groove pot continues to swing tealeaves and carries out Titian operation, and groove pot temperature when tea aroma raising operation is controlled at 120 degree to 150 degree, and the Titian time is 20 seconds to 30 seconds;
G. heating power supply is closed in control device control, and groove pot stops swinging, and the work of groove pot jacking apparatus is by a side jack-up of groove pot, and the tealeaves in groove pot imports tealeaves translation conveyer, and tealeaves translation conveyer is sent the tealeaves that completes frying.
Embodiment 2
The crosspiece two ends downside of embodiment 2 is respectively equipped with an electrode plate 15(and sees Fig. 7), battery lead plate lower surface is curved, arcwall face is provided with several conductive contacts 20 that is raised in arcwall face, described pressure roller comprises cotton jacket cylindraceous and the steel ball 16(that is filled in cotton jacket is shown in Figure 11), the axial centre of pressure roller is provided with electrically heated rod 17, the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings 18, the outer end of outrigger shaft is provided with movable loop 19, movable loop is with to flexibly connect rope fixing, when pressure roller rises, the battery lead plate butt (see figure 8) at the supply rings at pressure roller two ends and crosspiece two ends, electrically heated rod passes through supply rings, battery lead plate is communicated with heating power supply, described heating power supply is low-tension supply, the high temperature resistant magnet 26(that the bottom outside both sides of every groove pot are provided with strip is shown in Fig. 9).
The tea Processing method of the bar shaped tea automation frying complete set of equipments of embodiment 2, on the basis of the tea Processing method of embodiment 1, in the time that tealeaves starts to manage bar operation, control device is connected the heating power supply of electrically heated rod, steel ball in pressure roller is heated, the temperature of the steel ball in pressure roller is controlled between 100 degree to 120 degree.
In addition to the implementation; in claims of the present invention and the disclosed scope of description; technical characterictic of the present invention or technical data can reselect and combine; thereby form new embodiment; the embodiment that these the present invention do not describe in detail is that those skilled in the art just can realize easily without creative work, and therefore these embodiments of not describing in detail also should be considered as specific embodiments of the invention and within protection scope of the present invention.
Claims (10)
1. a bar shaped tea automation frying complete set of equipments, comprise master control cabinet, tealeaves self-lift (27), tealeaves two dispensers (28), many tea frying equipment and tealeaves translation conveyer (29), it is characterized in that: tealeaves self-lift connects many tea frying equipment by tealeaves two dispensers, described tea frying equipment is full-automatic multi-functional carding machine (23), full-automatic multi-functional carding machine comprises body, be located at the swing type groove pot (1) on body and be located at controllable heater and the groove pot jacking apparatus under groove pot, the rear side of full-automatic multi-functional carding machine is provided with tealeaves rollway (2), tealeaves rollway is provided with tealeaves connecting gear, the discharging opening below of tealeaves rollway is provided with rotating tea-leaf weighing accumulator tank (3), body top is also provided with roller frame (4), roller frame is provided with the quantity pressure roller (5) corresponding with groove pot number, described pressure roller is cylindrical, the length of the length of pressure roller and groove pot is suitable, the diameter of pressure roller is less than the A/F of groove pot, roller frame is provided with pressure roller elevating mechanism, pressure roller two ends are connected with described pressure roller elevating mechanism by flexibly connecting rope (6), on body, be also provided with control device (22), the output of full-automatic multi-functional carding machine connects tealeaves translation conveyer.
2. bar shaped tea automation frying complete set of equipments according to claim 1, it is characterized in that described tealeaves connecting gear comprises two tealeaves conveyer belts that are arranged on tealeaves rollway, front tealeaves conveyer belt (7) near body is horizontally disposed with, rear tealeaves conveyer belt (8) away from body is obliquely installed, the discharge end of rear tealeaves conveyer belt is positioned at the feed end top of front tealeaves conveyer belt, the feed end of rear tealeaves conveyer belt is lower than the discharge end of rear tealeaves conveyer belt, the discharge end top of front and back tealeaves conveyer belt is equipped with material toggling round brush (9), brush roll is identical with the tealeaves direction of transfer of tealeaves conveyer belt with the rotation direction of tealeaves conveyer belt contact position.
3. bar shaped tea automation frying complete set of equipments according to claim 1, the groove cross section that it is characterized in that described groove pot takes the shape of the letter U, the A/F of U-shaped groove is 120 to 180 millimeters, U-shaped depth of groove is 1.2 to 1.5 times of A/F groove, and the diameter of described pressure roller is 40% to 50% of groove pot A/F.
4. bar shaped tea automation frying complete set of equipments according to claim 1, it is characterized in that described pressure roller elevating mechanism is arranged on roller frame, roller frame is provided with lifting motor (10) and the quantity rectangle crosspiece (11) consistent with groove pot number, the spacing of crosspiece is identical with the spacing of groove pot, the two ends of every crosspiece are equipped with lifting rolling wheel (12), lifting motor connects lifting rolling wheel by transmission mechanism, the crosspiece of lifting rolling wheel below is provided with the pilot hole that runs through crosspiece, described pilot hole be arranged on below institute corresponding groove pot oscillation center directly over, the described rope one end that flexibly connects is wound on lifting rolling wheel, the other end is connected with pressure roller through pilot hole.
5. bar shaped tea automation frying complete set of equipments according to claim 1, it is characterized in that described full-automatic multi-functional carding machine is laterally set up in parallel, the tealeaves translation conveyer of strip is arranged on the front side of full-automatic multi-functional carding machine, the stacked tealeaves rollway top that is arranged on full-automatic multi-functional carding machine rear side of described tealeaves two dispensers.
6. bar shaped tea automation frying complete set of equipments according to claim 1, is characterized in that described pressure roller comprises cotton jacket cylindraceous (13) and is filled in the ripe grain of rice (14) in cotton jacket, the closed at both ends of overcoat and with to flexibly connect rope fixing.
7. bar shaped tea automation frying complete set of equipments according to claim 4, it is characterized in that described crosspiece two ends downside is respectively equipped with an electrode plate (15), described pressure roller comprises cotton jacket cylindraceous and is filled in the steel ball (16) in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod (17), the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings (18), the outer end of outrigger shaft is provided with movable loop (19), movable loop is with to flexibly connect rope fixing, when pressure roller rises, the battery lead plate butt at the supply rings at pressure roller two ends and crosspiece two ends, electrically heated rod passes through supply rings, battery lead plate is communicated with heating power supply.
8. bar shaped tea automation frying complete set of equipments according to claim 7, it is characterized in that described battery lead plate lower surface is curved, arcwall face is provided with several conductive contacts that is raised in arcwall face (20), described heating power supply is low-tension supply, and the bottom outside both sides of every groove pot are provided with the high temperature resistant magnet (26) of strip.
9. the tea Processing method of a bar shaped tea automation frying complete set of equipments according to claim 1, tealeaves self-lift, tealeaves two dispensers, tealeaves translation conveyer, tealeaves rollway, controllable heater, pressure roller elevating mechanism and the groove pot jacking apparatus of control device by master control cabinet and full-automatic multi-functional carding machine to bar shaped tea automation frying complete set of equipments controlled, described pressure roller comprises cotton jacket cylindraceous and is filled in the ripe grain of rice in cotton jacket, it is characterized in that tea Processing method comprises the following steps:
A. fresh tea passes is sent into tealeaves self-lift, tealeaves self-lift enters tealeaves two dispensers after tealeaves is raise, tealeaves two dispensers are assigned to tealeaves on each tealeaves rollway of full-automatic multi-functional carding machine one side, on the control device control tealeaves rollway of full-automatic multi-functional carding machine, tealeaves connecting gear rotates, fresh leaf is evenly sent into tea-leaf weighing accumulator tank, in the time that the tealeaves weight in tea-leaf weighing accumulator tank reaches setting value, control device control tealeaves connecting gear stops operating;
B. control device control controllable heater heats groove pot, in the time that groove pot temperature reaches tea green-keeping temperature, control device control tea-leaf weighing accumulator tank rotates tealeaves lead-in groove pot, swing the tealeaves operation that completes with time slot pot, groove pot temperature when the completing of tealeaves is controlled at 180 degree to 240 degree, and fixation time is 75 seconds to 120 seconds;
C. controllable heater stops heating and makes groove pot cooling, groove pot continues to swing manages bar operation to tealeaves, and in the time that groove pot temperature is spent lower than 140, controllable heater heats groove pot, groove pot temperature is controlled between 140 degree to 160 degree, and the reason bar time of tealeaves is 100 seconds to 150 seconds;
D. controllable heater stops heating and makes groove pot cooling, groove pot continues swing tealeaves is carried out to operations for forming, control device control pressure roller elevating mechanism is fallen pressure roller to put into groove pot, in the time that groove pot temperature is spent lower than 100, controllable heater heats groove pot, groove pot temperature is controlled between 100 degree to 120 degree, and the molding time of tealeaves is 120 seconds to 180 seconds;
E. controllable heater stops heating and makes groove pot cooling, groove pot continues swing tealeaves is carried out to drying operation, control device control pressure roller elevating mechanism rises pressure roller, in the time that groove pot temperature is spent lower than 80, controllable heater heats groove pot, groove pot temperature is controlled between 80 degree to 100 degree, and be 80 seconds to 120 seconds the drying time of tealeaves;
F. to groove pot, heating heats up groove pot to controllable heater, and groove pot continues to swing tealeaves and carries out Titian operation, and groove pot temperature when tea aroma raising operation is controlled at 120 degree to 150 degree, and the Titian time is 20 seconds to 30 seconds;
G. heating power supply is closed in control device control, and groove pot stops swinging, and the work of groove pot jacking apparatus is by a side jack-up of groove pot, and the tealeaves in groove pot imports tealeaves translation conveyer, and tealeaves translation conveyer is sent the tealeaves that completes frying.
10. tea Processing method according to claim 9, the crosspiece two ends downside of full-automatic multi-functional carding machine is respectively equipped with an electrode plate, described pressure roller comprises cotton jacket cylindraceous and is filled in the steel ball in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod, the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings, the outer end of outrigger shaft is provided with movable loop, movable loop is with to flexibly connect rope fixing, when pressure roller rises, the battery lead plate butt at the supply rings at pressure roller two ends and crosspiece two ends, electrically heated rod passes through supply rings, battery lead plate is communicated with heating power supply, it is characterized in that, when tealeaves starts to manage bar operation, control device is connected the heating power supply of electrically heated rod, and the steel ball in pressure roller is heated, and the temperature of the steel ball in pressure roller is controlled between 100 degree to 120 degree.
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| CN201410339075.2A CN104186714B (en) | 2014-07-16 | 2014-07-16 | Bar shaped tea automatization frying suite of equipment and tea Processing method |
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| CN201410339075.2A CN104186714B (en) | 2014-07-16 | 2014-07-16 | Bar shaped tea automatization frying suite of equipment and tea Processing method |
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| CN105076513A (en) * | 2014-12-12 | 2015-11-25 | 杭州千岛湖丰凯实业有限公司 | Granular fuel-adopted tea strip tidying machine |
| CN107494789A (en) * | 2017-09-29 | 2017-12-22 | 池州市华茂茶业有限公司 | A kind of tea frying tealeaves dispensing machines |
| CN108835302A (en) * | 2018-09-29 | 2018-11-20 | 屏山县水中韵茶业有限责任公司 | A kind of green tea manual processing technique for capableing of significantly Titian |
| CN109997935A (en) * | 2019-05-23 | 2019-07-12 | 青岛市农业科学研究院 | A kind of bar shaped tea process and equipment |
| CN112944808A (en) * | 2021-03-10 | 2021-06-11 | 黄山市神耘节能设备制造有限公司 | Flat tea pressing and drying equipment |
| CN112956557A (en) * | 2021-03-31 | 2021-06-15 | 曲靖促创科技有限公司 | Automatic stir-frying equipment and stir-frying method for two-leaf and one-core tea |
| CN115381187A (en) * | 2022-09-28 | 2022-11-25 | 谢国生 | Toe cap steaming and wetting setting machine |
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| CN115381187A (en) * | 2022-09-28 | 2022-11-25 | 谢国生 | Toe cap steaming and wetting setting machine |
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Denomination of invention: Automatically stir-frying complete equipment for bar-type tea and tea processing method thereof Effective date of registration: 20200413 Granted publication date: 20160608 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Hangzhou Chun'an sub branch Pledgor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Registration number: Y2020330000159 |
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