CN105076513A - Granular fuel-adopted tea strip tidying machine - Google Patents
Granular fuel-adopted tea strip tidying machine Download PDFInfo
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- CN105076513A CN105076513A CN201410767800.6A CN201410767800A CN105076513A CN 105076513 A CN105076513 A CN 105076513A CN 201410767800 A CN201410767800 A CN 201410767800A CN 105076513 A CN105076513 A CN 105076513A
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Abstract
The invention discloses a granular fuel-adopted tea strip tidying machine. The granular fuel-adopted tea strip tidying machine comprises a main machine body and a swing-type reciprocation trough arranged on the main machine body. The rear side of the main machine body is provided with a tea supply bench. A heating chamber is arranged below the swing-type reciprocation trough. One side of the heating chamber is connected to a granular fuel combustion machine. The other side of the heating chamber is connected to a smoke discharge pipe by several heating pipes between the reciprocation trough and the heating chamber. The granular fuel combustion machine comprises a housing, a feed delivery system, a combustor and a main fan. The feed delivery system comprises a material homogenization packing auger and a material pushing packing auger arranged below the material homogenization packing auger in parallel. An output end of the material pushing packing auger is connected to the combustor. The granular fuel-adopted tea strip tidying machine utilizes granular fuel to heat, prevents time delay in tea production, has a low production cost and good strip tidying effects, and has a high practical value.
Description
Technical field
The present invention relates to machine for processing tea technical field, especially a kind of granular fuel carding machine using biomass granule fuel.
Background technology
Bar shaped tea in the frying process of tealeaves particularly in green tea has to pass through and completes, reason bar, shaping, drying waits multiple working procedure, groove cooking-pot type carding machine is mostly adopted to carry out the operation of reason bar to tealeaves in prior art, but the tea carding machine of prior art adopts Electric heating mostly, because the supply of electric power of tea growing areas, a lot of rural area is not enough, and the time Relatively centralized of Tea Production, every household all can not ensure with its electricity consumption of powerful tea machinery, low power generator can not be used to solve, therefore easy the impacts such as time delays are caused on Tea Production, supplied only seasonally due to Tea Processing, the economic loss that delay time at stop causes is very large.On the other hand, the power consumption of tea-processing equipment is general very large, and the electricity charge of rural area are relatively high, and therefore the production cost of tea grower is higher, very large on peasant household's impact of small-scale production.In addition, tea carding machine tealeaves in tea carding process of prior art is in free state substantially, and reason bar process lacks constraint to tealeaves, and therefore reason bar effect is poor.Publication date is on December 3rd, 2014, publication number is that the patent document of CN104171035A discloses a kind of tea carding machine, comprise frame, driving mechanism frame being slidably fitted with base and driving base transverse reciprocating to slide, base is provided with tea stir-frying pot, the front end of tea stir-frying pot is rotatably connected on base, the rear end of base is connected with push rod, the front end face of tea stir-frying pot is provided with door-plate, the upper end of door-plate is rotatably connected on tea stir-frying pot, door-plate is connected with connecting rod, between connecting rod and base, is connected with bar-link drive.Connect tea stir-frying pot and door-plate by bar-link drive, drive door-plate to open when tea stir-frying pot is upwards overturn, after tea stir-frying pot overturns, drive again door-plate to close downwards, door-plate cuts out rear good sealing effect, and this structure is simple, drives without the need to driving mechanism, sealing effect is good, and reduces the cost of manufacture of carding machine.Publication date is on December 3rd, 2014, and publication number is that the patent document of CN104171042A discloses a kind of tea leaf vibration carding machine, comprises support, electric appliance control box, transmission device, heating cabinet, multiple-grooved pot; The swing arm that heating cabinet relies on four length equal is supported on plane residing for support; The underframe internal diameter of multiple-grooved pot and heating clamber suitable for reading measure-alike, under duty, it is suitable for reading that the underframe of multiple-grooved pot covers heating clamber completely, and the heat that electrothermal tube produces is in enclosure space, decreases the waste of heat; Heating cabinet, multiple-grooved pot rely on swing arm to drive.The heat that the bearing block on swing arm and its top bears is little, does not need frequent lubrication, avoids due to frequent charging-up lubricant oil and pollute tealeaves.Above-mentioned tea-leaf stripping device all adopts Electric heating to complete tea carding operation, and in supply of electric power unwarrantable tea growing areas, practicality is poor, easily causes the impacts such as time delays to Tea Production, easily to the economic loss that tea grower causes.On the other hand, the power consumption of above-mentioned tea-processing equipment is very large, and therefore the production cost of tea grower is higher, very large on peasant household's impact of small-scale production.In addition, above-mentioned tea carding machine middle tealeaves in tea carding process is in free state substantially, and reason bar process lacks constraint to tealeaves, and therefore reason bar effect is poor.
Summary of the invention
The tea carding machine that the object of the invention is for solving prior art adopts electric heating processing, easily in Tea Production, time delays is caused to cause the tea carding machine power consumption of economic loss and prior art large, the problem that production cost is high, provides a kind of and adopts granular fuel to heat, can not cause time delays in Tea Production and the low granular fuel carding machine of production cost.
Another object of the present invention is the poor problem of its reason bar effect of tea carding machine of solution prior art, provides a kind of and manage the effective granular fuel carding machine of bar.
The present invention for the concrete technical scheme reaching above-mentioned technical purpose and adopt is: a kind of granular fuel carding machine, comprise main body and be located at the swing type groove pot on main body, the rear side of described main body is provided with tealeaves rollway, the below of described groove pot is also provided with heating chamber, the side of heating chamber is connected with granular fuel combustor, the opposite side of heating chamber is arranged on groove pot by some and is connected with smoke exhaust pipe with the heating tube between heating chamber, is also provided with temperature sensor in heating chamber, described granular fuel combustor comprises housing, conveying system, burner and main air blower, the homocline auger that described conveying system comprises hopper and is connected with hopper outlet, the output of homocline auger is connected with the pusher auger be arranged on below homocline auger by the blanking channel vertically arranged, the output of pusher auger is connected with burner, described burner is arranged on hull outside, comprise a horizontally disposed double-decker cylinder, inner core and the urceolus of described cylinder are coaxially arranged, the rear end of inner core is provided with end plate, the top of end plate is provided with charging hole, the output of pusher auger is connected with charging hole, the bottom of end plate is provided with lighting-up tuyere, the rear side of lighting-up tuyere is provided with igniter, the front end of inner core is provided with bocca, the inner chamber of inner core forms granular fuel combustion chamber, between inner core and urceolus, cavity forms wind pushing cavity, described wind pushing cavity is closed near the front end of inner core bocca, the rear end of wind pushing cavity is connected with described main air blower by an air intake box, the barrel of inner core is provided with the wind pushing hole being communicated with combustion chamber and wind pushing cavity, described granular fuel carding machine also comprises control device, described control device connects temperature sensor and granular fuel combustor.Tea carding machine of the present invention is with granular fuel combustor, the bocca of granular fuel combustor is connected with the heating chamber of the below of groove pot, the flame of granular fuel combustor ejection directly enters heating chamber, thermal current in heating chamber enters heating tube and is the heating of groove pot by heating tube, this addresses the problem the heating of carding machine and the main power consumption problem of carding machine, and the power consumption of carding machine remainder (comprising the swing of groove pot, granular fuel combustor auger, blower fan and control circuit etc.) is relatively very little, can not have an impact to electric power system.On the other hand, use the cost ratio electrical heating of granular fuel much lower, the energy consumption cost of the every platform carding machine of actual measuring and calculating can reduce by more than 50, and therefore greatly reduces the production cost of tea grower, solves the problem that tea grower's production cost is high.
During granular fuel combustor work of the present invention, granular fuel falls into homocline auger from hopper, and homocline auger is sent after forming block granular fuel extruding dispersion, enters in vertically disposed blanking channel.Blanking channel plays cushioning effect between homocline auger and pusher auger, granular fuel enters pusher auger through blanking channel, what pusher auger obtained is relative distribution, uniform granular fuel, and therefore pusher auger can provide balanced granular fuel for combustion chamber.In an initial condition, after granular fuel enters combustion chamber, igniter work is ignited, thereafter combustor normally works, granular fuel is sent into combustion chamber continuously, the wind of main air blower blowout is through airduct, air intake box arrives wind pushing cavity, and by wind pushing hole that inner tube wall is arranged for combustion chamber provides enough air, and the flame that granular fuel burning produces enters the heating chamber of carding machine main body from bocca ejection, control device monitors the temperature of heating chamber by temperature sensor, and control homocline auger according to the temperature of heating chamber, the running parameter of relevant device on the granular fuel combustors such as pusher auger and main air blower, granular fuel combustor is made to keep a certain stable duty, the burner that the present invention is horizontally installed on hull outside can conveniently dock with the main body of carding machine.In addition, the present invention adopts two augers be arranged in parallel up and down jointly to complete the transportation work of granular fuel, after the granular fuel fallen from hopper enters homocline auger, under the stirring action of homocline auger and the cushioning effect of vertically disposed blanking channel, because the problem that granular fuel caking etc. causes charging uneven is resolved, pusher auger below homocline auger can provide balanced fuel for burner, the burning of burner is made to be able to equilibrium, carry out continuously, the particle fuel combustion device solving prior art can not realize balanced feeding, thus affect the problem of the stable fire of burner, granular fuel combustor of the present invention can provide the thermal source of Wen Ding for carding machine main body, thus guarantee tea carding quality.
As preferably, tealeaves rollway is provided with tealeaves connecting gear, rotating tea-leaf weighing accumulator tank is provided with below the discharging opening of tealeaves rollway, described tealeaves connecting gear comprises two the tealeaves conveyer belts be arranged on tealeaves rollway, front tealeaves conveyer belt near main body is horizontally disposed with, rear tealeaves conveyer belt away from main body is obliquely installed, the discharge end of rear tealeaves conveyer belt is positioned at above the feed end of front tealeaves conveyer belt, the feed end of rear tealeaves conveyer belt is lower than the discharge end of rear tealeaves conveyer belt, material toggling round brush is equipped with above the discharge end of front and back tealeaves conveyer belt, brush roll is identical with the tealeaves direction of transfer of tealeaves conveyer belt with the rotation direction of tealeaves conveyer belt contact position.Its tealeaves connecting gear of the tealeaves rollway of prior art all adopts a tealeaves conveyer belt, although this load mode structure is simple, but cannot accomplish to transmit tealeaves uniformly, because tealeaves direction of transfer of the present invention is consistent with the length direction of groove pot, the uneven meeting of tealeaves on conveyer belt causes the tea amount in every bar groove pot inconsistent, thus affects tea frying quality.And the present invention adopts two conveyer belts to divide two sections to transmit tealeaves, tealeaves has nature peptizaiton during a conveyer belt after last conveyer belt falls into, add that former and later two material toggling round brush are to the peptizaiton of tealeaves, can effectively by tealeaves distributed uniform, thus make the tealeaves in every bar groove pot substantially identical, improve tea frying quality.
As preferably, also roller frame is provided with above main body, roller frame is provided with the quantity pressure roller corresponding with groove pot number, described pressure roller is cylindrical, the length of pressure roller and the length of groove pot suitable, the diameter of pressure roller is less than the A/F of groove pot, roller frame is provided with pressure roller elevating mechanism, pressure roller two ends are connected with described pressure roller elevating mechanism by flexibly connecting rope, described pressure roller elevating mechanism is arranged on roller frame, roller frame is provided with lifting motor and the quantity rectangle crosspiece consistent with groove pot number, the spacing of crosspiece is identical with the spacing of groove pot, the two ends of every root crosspiece are equipped with lifting rolling wheel, lifting motor connects lifting rolling wheel by transmission mechanism, crosspiece below lifting rolling wheel is provided with the pilot hole running through crosspiece, described pilot hole is arranged on directly over the corresponding groove pot oscillation center in below, the described rope one end that flexibly connects is wound on lifting rolling wheel, the other end is connected with pressure roller through pilot hole.Granular fuel carding machine of the present invention except have ordinary tea leaves carding machine basic function, can as tea carding machine use except, also roller frame is provided with above main body, roller frame is provided with the quantity pressure roller corresponding with groove pot number, during use, can carry out managing in the process of bar operation at tealeaves, pressure roller is put into groove pot by separated in time, and pressure roller can roll in groove pot back and forth along with the swing of groove pot, the certain pressure that can apply the tealeaves in groove pot like this.The action of several times pressure roller being put into groove pot is repeated in whole reason bar process, each pressure roller stops shorter time in groove pot (be generally 3-8 second), thus make tealeaves form sheet as early as possible, the reason bar effect of raising tealeaves can be made like this, shorten the reason bar time, thus the problem that the tea carding mechanism bar effect solving prior art is poor.In addition, because tealeaves during reason bar is softer, easily flatten, therefore, the reason bar stage, to execute stressed this method to tealeaves different from the compressing stage in later stage, employing be the short time, the intermittence method of gently pressing.
Pressure roller of the present invention and the upper and lower one_to_one corresponding of groove pot, conveniently under groove pot swing state, pressure roller is put into groove pot smoothly, pilot hole is arranged on directly over the corresponding groove pot oscillation center in below can guarantee this point, here corresponding groove pot refers to that groove pot corresponding up and down with pressure roller, like this under groove pot is in swing state, pressure roller puts down and also can enter corresponding groove pot smoothly.Flexibly connecting rope and can ensure pressure roller Free-rolling and not by the impact of connection cord in groove pot.In addition, the equal synchronous axial system of all lifting rolling wheels on roller frame of the present invention, the equal synchronization lifting of all pressure rollers.
As preferably, an electrode plate is respectively equipped with on the downside of crosspiece two ends, the heat conduction grains of sand that described pressure roller comprises cylindric cotton jacket and is filled in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod, the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings, the outer end of outrigger shaft is provided with movable loop, movable loop with flexibly connect restrict fix, when pressure roller rises, the supply rings at pressure roller two ends abuts with the battery lead plate at crosspiece two ends, and electrically heated rod is communicated with heating power supply by supply rings, battery lead plate; Described battery lead plate lower surface is curved, and arcwall face is provided with the conductive contact that several are raised in arcwall face, and described heating power supply is low-tension supply.The heat conduction grains of sand are filled in the cotton jacket of the technical program pressure roller, the center of pressure roller is provided with electrically heated rod, when pressure roller rises, can be energized to electrically heated rod, the heat conduction grains of sand are heated to certain temperature, and when groove pot put into by such pressure roller, pressure roller and groove pot carry out two sides to tealeaves and add hot pressing, can pressing result be improved, promote tea quality.Here movable loop can rotate on outrigger shaft, thus avoids further flexibly connecting the impact of rope on pressure roller rolling.The arcwall face of battery lead plate lower end has guide effect, and the supply rings on pressure roller can be made when pressure roller rises to contact smoothly with battery lead plate; Multiple conductive contacts on arcwall face can Multi-contact supply rings, avoids causing battery lead plate and supply rings loose contact and the heating that affects pressure roller owing to supply rings remaining tealeaves sheet etc., and heating power supply adopts low-tension supply to ensure safety in production.
As preferably, the groove cross section of groove pot takes the shape of the letter U, and the A/F of U-shaped groove is 130 to 170 millimeters, and U-shaped depth of groove is 1.05 to 1.15 times of A/F groove, and the diameter of described pressure roller is 30% to 35% of groove pot A/F.Cross section U-lag pot is conducive to pressure roller and rolls smoothly bottom it, avoiding pressure roller to damage tealeaves by pressure because of beating, affecting tea quality.
As preferably, homocline auger is connected and composed successively by the shaft-driven input section of same auger, homocline section and deferent segment, the length of described homocline section is less than the length of input section and deferent segment, input section is consistent with the auger sheet rotation direction of deferent segment, and the auger sheet rotation direction of homocline section is contrary with the auger sheet rotation direction of input section and deferent segment; The screw-conveyer-shaft of deferent segment is fixed with rod for stiring materials, rod for stiring materials is provided with the runner that can rotate around rod for stiring materials, the periphery of runner be extended with to tilt with runner sagittal plane and its end away from the material toggling sheet of rod for stiring materials, the described center line in material toggling leaf length direction and the axis antarafacial of rod for stiring materials, described material toggling sheet is two, the initiating terminal of two material toggling sheets is symmetricly set on the two ends of runner diameter, and the bearing of trend of two material toggling sheets is contrary.
Homocline auger is divided into three sections, the packing auger blade rotation direction of interlude with other two sections contrary, like this, when granular fuel is pushed to this section, this section of meeting plays reverse impetus to granular fuel, when the flow of granular fuel is larger, this reverse obstruction power promoting to be formed is comparatively large, and granular fuel is increased by difficulty; On the contrary, when the flow of granular fuel is less, reverse auger hinders power less to granular fuel, and granular fuel easily passes through.Like this, homocline auger serves the balanced effect transmitted.In addition, the screw-conveyer-shaft of deferent segment fixes rod for stiring materials, when screw-conveyer-shaft rotates, rod for stiring materials has toggle action to granular fuel, can dial loose by the granular fuel that may lump after being squeezed by the reverse auger of homocline section like this, is conducive to granular fuel and enters pusher auger smoothly and be able to balanced conveying.In addition, rod for stiring materials arranges the runner that can rotate around rod for stiring materials, the periphery of runner arrange to tilt with runner sagittal plane and its end away from the material toggling sheet of rod for stiring materials, like this, when screw-conveyer-shaft rotates, two material toggling sheets can multi-faceted stirring granular fuel, thus play discrete particles fuel further, the object of balanced conveying.Here the center line in material toggling leaf length direction and the axis antarafacial of rod for stiring materials, refer to the skew in material toggling leaf length direction and the existing radial direction of rod for stiring materials, have again the skew in circumference (tangential direction).The bearing of trend of two material toggling sheets is contrary, and refer to that a material toggling sheet extends to the outer wall direction of auger, another material toggling sheet extends to the direction of screw-conveyer-shaft.
As preferably, homocline auger and pusher auger are driven by same drive motors, drive motors is connected with homocline auger and pusher auger by gear drive, and the diameter of homocline auger is identical with pusher auger, and the rotating speed of homocline auger is 1.05 to 1.1 times of pusher auger.Because granular fuel may occur the situations such as caking after storage, therefore there is the situation of inlet amount inequality in granular fuel when falling into homocline auger, some time inlet amount may be on the low side, therefore in order to ensure balanced charging, the rotating speed of homocline auger is larger than pusher auger, granular fuel can be solved so to a certain extent to lump the inlet amount problem on the low side caused, realize the object of balanced feeding.
As preferably, helical form partition is provided with in wind pushing cavity, adjacent helical form partition and the barrel of inner core and urceolus form the spiral duct around inner core, described spiral duct is three, the air intake of spiral duct connects air intake box, the endcapped of spiral duct, the air supply direction of described wind pushing hole is in the tangential direction of inner core circumference, and wind pushing hole distribution density increases gradually from spiral duct air intake to the end of spiral duct; The inwall of described inner core is provided with protruding helical form rib, and the position of helical form rib is corresponding with helical form partition, and the height of projection of helical form rib is 5 to 10 millimeters.
Wind pushing cavity is separated into three spiral ducts around inner core, like this, when main air blower is wind pushing cavity air feed by air intake box, air-flow will rotate in the shape of a spiral around inner core, like this, fresh air is from after the wind pushing hole inner tube wall enters combustion chamber, the swirling eddy around burning can be formed, the flow path of air-flow is increased, extend with the time of contact of fuel, oxygen in air is fully utilized, make granular fuel Thorough combustion, thus improve the efficiency of combustion of granular fuel, reduce the discharge of flue dust simultaneously, the particle fuel combustion device efficiency of combustion solving prior art is low, soot emissions are large, the problem that environmental pollution is serious.And wind pushing hole distribution density increases gradually from spiral duct air intake to the end of spiral duct, the air quantity of section before and after combustion chamber can be made even, be conducive to improving efficiency of combustion.In addition, the inwall of inner core arranges helical form rib corresponding with helical form partition, can air-flow be guided further to rotate in the shape of a spiral in combustion chamber, the flow path of air-flow is increased, extend with the time of contact of fuel, simultaneously due to aflame granular fuel lighter in weight, swirling eddy can promote the granular fuel in combustion chamber to a certain extent, it is made to occur integral-rotation or upset, reach the effect of the granular fuel constantly stirred in combustion chamber, the granular fuel in combustion chamber can be made so fully to contact with air equably, be fully burned, thus improve the combustion rate of granular fuel, the discharge of flue dust can be reduced simultaneously.
As preferably, bocca is provided with flame-guiding hood, described flame-guiding hood is pre-small post-large megaphone-shaped, flame-guiding hood is fixed on bocca by the gripper shoe that it is arranged on horn mouth one end, the horn mouth internal diameter of flame-guiding hood is greater than the external diameter of bocca, is formed with ring-type secondary air inlet between horn mouth and bocca; The inwall of described flame-guiding hood is provided with protruding floor, and the length direction of floor is consistent with the length direction of flame-guiding hood.Flame-guiding hood not only can spray forward by pilot flame; and fresh air can be imported flame-guiding hood by the secondary air inlet between flame-guiding hood and bocca; mix with the flame in flame-guiding hood; can Thorough combustion after biomass fuel pellet imperfect combustion in flame like this or carbon granule contact with air; be conducive to improving efficiency of combustion, reduce soot emissions.In addition, under the condition rotating air feed, the flame of bocca ejection is rotation status, and this causes the flame sprayed to scatter very soon, place far away can not be arrived, because carding machine is relatively long, the flame too concentrated may cause the hot-spot of heating chamber, thus the heating effect of impact to groove pot, and protruding floor is set on the inwall of flame-guiding hood, these floors can stop the rotation of flame, flame can be made to spray larger distance, heating chamber is heated evenly.
As preferably, heating chamber entirety is in cuboid, its top is provided with heat conduction flat board, heating tube is rectangular tube, be evenly arranged on the heat conduction flat board at heating chamber top, the side that heating chamber is connected with granular fuel combustor is provided with the circular connector with granular fuel combustor flame device adaptation, the bottom of heating chamber is provided with ash hole, the side that heating chamber is connected with heating tube is inclined upwardly bottom it formation wedge structure, smoke exhaust pipe is vertically arranged on the side of the close granular fuel combustor of main body, and the top of smoke exhaust pipe is provided with exhaust smoke hole.The cavity of cuboid and the shape of groove pot suitable, the heat conduction flat board at top also can play heat effect, the heating tube of rectangle can be fixed on heat conduction flat board easily, and be conducive to exchange heat, the side of heating chamber forms wedge structure and plays hot-fluid guide effect, be conducive to the derivation of heat, the opposite side of heating chamber then arranges an opening and docks with granular fuel combustor.And exhaust smoke hole also can be arranged flue waste gas is discharged outside production site, avoid flue dust to affect Tea Processing; The present invention due to efficiency of combustion high, during real work, exhaust smoke hole flue dust is little, can use when not arranging flue completely.
As preferably, the airduct of main air blower is connected with auxiliary airduct, auxiliary airduct connects pusher auger, and the airflow direction in pusher auger is consistent with the feed direction of pusher auger; Igniter comprises ignition and igniting blower fan, the air outlet tie point burner of igniting blower fan; Bottom granular fuel combustor, corner is provided with four universal wheels, is provided with elevation and subsidence regulating device between universal wheel and the bottom of housing.Main air blower is positioned at the granular fuel of the pusher auger port of export by assisting airduct to provide certain air quantity can prevent the high temperature of combustion chamber from igniting to pusher auger.The heater of ignition is arranged at lighting-up tuyere place, heating igniting particles fuel after energising, igniting blower fan provides enough air for ignition igniting particles fuel, after usual granular fuel ignites, ignition quits work, and blower fan of lighting a fire can work on as combustion chamber air feed, the ashes choke point burner after granular fuel simultaneously also can be avoided to burn.Universal wheel and elevation and subsidence regulating device coordinate can make granular fuel combustor conveniently connect with carding machine main body and be separated.
The invention has the beneficial effects as follows: the tea carding machine that it efficiently solves prior art adopts electric heating processing, easily in Tea Production, time delays is caused to cause the tea carding machine power consumption of economic loss and prior art large, the problem that production cost is high, the present invention adopt granular fuel heat, time delays can not be caused in Tea Production and production cost is low, reason bar effective, there is very high practical value.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of granular fuel carding machine of the present invention;
Fig. 2 is the inner perspective view of one of granular fuel combustor of the present invention;
Fig. 3 is the inner perspective view of one of granular fuel combustor of the present invention;
Fig. 4 is a kind of internal structure schematic diagram of granular fuel combustor of the present invention;
Fig. 5 is the right TV structure schematic diagram of one of Fig. 4;
Fig. 6 is the left TV structure schematic diagram of one of Fig. 4;
Fig. 7 is a kind of structure sectional view of granular fuel combustor homocline auger of the present invention;
Fig. 8 is a kind of partial enlarged drawing of Fig. 7;
Fig. 9 is a kind of structure sectional view of granular fuel combustor burner of the present invention;
Figure 10 is the another kind of structure sectional view of granular fuel combustor burner of the present invention;
Figure 11 is a kind of structure sectional view of granular fuel combustor burner of the present invention and flame-guiding hood;
Figure 12 is a kind of structural representation of granular fuel carding machine main body of the present invention;
A kind of side view when Figure 13 is granular fuel carding machine pressure roller of the present invention rise;
Figure 14 is a kind of side view of granular fuel carding machine pressure roller of the present invention when putting down half height;
Figure 15 is a kind of partial structurtes schematic diagram of granular fuel carding machine pressure roller elevating mechanism of the present invention;
Figure 16 is a kind of side view of granular fuel carding machine pressure roller elevating mechanism of the present invention;
Figure 17 is the another kind of side view of granular fuel carding machine pressure roller elevating mechanism of the present invention;
Figure 18 is a kind of sectional view of granular fuel carding machine pressure roller of the present invention;
Figure 19 is a kind of sectional view of granular fuel carding machine heating chamber of the present invention.
In figure: 1. granular fuel combustor, 2. main air blower, 3. hopper, 4. homocline auger, 5. blanking channel, 6. pusher auger, 7. burner, 8. inner core, 9. urceolus, 10. end plate, 11. charging holes, 12. lighting-up tuyeres, 13. boccas, 14. combustion chambers, 15. wind pushing cavities, 16. air intake boxes, 17. wind pushing holes, 18. input sections, 19. homocline sections, 20. deferent segments, 21. rod for stiring materials, 22. runners, 23. material toggling sheets, 24. drive motors, 25. gear drives, 26. helical form partitions, 27. helical form ribs, 28. flame-guiding hoods, 29. gripper shoes, 30. secondary air inlets, 31. floors, 32. ignitions, 33. igniting blower fans, 34. universal wheels, 35. housings, 36. exhaust smoke holes, 37. heat conduction are dull and stereotyped, 38. smoke exhaust pipes, 39. heating tubes, 40. heating chambers, 41. groove pots, 42. tealeaves rollwaies, 43. tea-leaf weighing accumulator tanks, 44. roller frames, 45. pressure rollers, 46. flexibly connect rope, tealeaves conveyer belt before 47., tealeaves conveyer belt after 48., 49. material toggling round brush, 50. lifting motors, 51. rectangle crosspieces, 52. lifting rolling wheels, 53. cotton jackets, 54. connectors, 55. battery lead plates, the 56. heat conduction grains of sand, 57. electrically heated rods, 58. supply rings, 59. movable loops, 60. conductive contacts, 61. supports, 62. control device, 63. main bodies, 64. Timing Belts, 65. synchronizing wheels, 66. ash holes.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings the detailed description of the invention of technical solution of the present invention is further described.
Embodiment 1
In embodiment 1 as shown in Figure 1, a kind of granular fuel carding machine, comprise main body 63 and be located at the swing type groove pot on main body, the groove cross section of described groove pot takes the shape of the letter U, the A/F of U-shaped groove is 130 to 170 millimeters (the present embodiment is 155 millimeters), U-shaped depth of groove is 1.05 to 1.15 times (the present embodiment is 1.1 times) of A/F groove, the rear side of described main body is provided with tealeaves rollway 42, the below of described groove pot 41 is also provided with heating chamber 40(and sees Figure 19), the left side of heating chamber is connected with granular fuel combustor 1, the right side of heating chamber is arranged on groove pot by 7 and is connected with smoke exhaust pipe 38 with the heating tube 39 between heating chamber, also temperature sensor is provided with in heating chamber, described granular fuel combustor comprises housing 35, conveying system, burner and main air blower 2(are shown in Fig. 2-Fig. 6), the homocline auger 4 that described conveying system comprises hopper 3 and is connected with hopper outlet, the output of homocline auger is connected with the pusher auger 6 be arranged on below homocline auger by the blanking channel 5 vertically arranged, the output of pusher auger is connected with burner 7, described burner is arranged on hull outside, comprise a horizontally disposed double-decker cylinder (see figure 9), the inner core 8 of described cylinder is coaxially arranged with urceolus 9, the rear end of inner core is provided with end plate 10, the top of end plate is provided with charging hole 11, the output of pusher auger is connected with charging hole, the bottom of end plate is provided with lighting-up tuyere 12, the rear side of lighting-up tuyere is provided with igniter, the front end of inner core is provided with bocca 13, the inner chamber of inner core forms granular fuel combustion chamber 14, between inner core and urceolus, cavity forms wind pushing cavity 15, described wind pushing cavity is closed near the front end of inner core bocca, the rear end of wind pushing cavity is connected with described main air blower by an air intake box 16, the barrel of inner core is provided with the wind pushing hole 17 being communicated with combustion chamber and wind pushing cavity, described granular fuel carding machine also comprises control device 62(and sees Figure 12), described control device connects temperature sensor and granular fuel combustor.
Tealeaves rollway is provided with tealeaves connecting gear, rotating tea-leaf weighing accumulator tank 43 is provided with below the discharging opening of tealeaves rollway, described tealeaves connecting gear comprises two the tealeaves conveyer belts be arranged on tealeaves rollway, front tealeaves conveyer belt 47 near main body is horizontally disposed with, rear tealeaves conveyer belt 48 away from main body is obliquely installed, the discharge end of rear tealeaves conveyer belt is positioned at above the feed end of front tealeaves conveyer belt, the feed end of rear tealeaves conveyer belt is lower than the discharge end of rear tealeaves conveyer belt, material toggling round brush 49 is equipped with above the discharge end of front and back tealeaves conveyer belt, brush roll is identical with the tealeaves direction of transfer of tealeaves conveyer belt with the rotation direction of tealeaves conveyer belt contact position.
Heating chamber entirety is in cuboid, its top is provided with heat conduction flat board 37, heating tube is rectangular tube, be evenly arranged on the heat conduction flat board at heating chamber top, the side that heating chamber is connected with granular fuel combustor is provided with the circular connector 54 with granular fuel combustor flame device adaptation, the bottom of heating chamber is provided with ash hole 66, the side that heating chamber is connected with heating tube is inclined upwardly bottom it formation wedge structure, smoke exhaust pipe is vertically arranged on the side of the close granular fuel combustor of main body, and the top of smoke exhaust pipe is provided with exhaust smoke hole 36.
The airduct of main air blower is connected with auxiliary airduct, and auxiliary airduct connects pusher auger, and the airflow direction in pusher auger is consistent with the feed direction of pusher auger; Igniter comprises ignition 32 and igniting blower fan 33, the air outlet tie point burner of igniting blower fan; Bottom granular fuel combustor, corner is provided with four universal wheels 34, is provided with elevation and subsidence regulating device between universal wheel and the bottom of housing.
Embodiment 2
The granular fuel combustor homocline auger of embodiment 2 is connected and composed successively by the shaft-driven input section 18 of same auger, homocline section 19 and deferent segment 20, the length of described homocline section is less than the length of input section and deferent segment, input section is consistent with the auger sheet rotation direction of deferent segment, and the auger sheet rotation direction of homocline section is contrary with the auger sheet rotation direction of input section and deferent segment; The screw-conveyer-shaft of deferent segment is fixed with rod for stiring materials 21, rod for stiring materials is provided with the runner 22 that can rotate around rod for stiring materials, the periphery of runner is extended with and tilts with runner sagittal plane and its end is shown in Fig. 7 Fig. 8 away from the material toggling sheet 23(of rod for stiring materials), the described center line in material toggling leaf length direction and the axis antarafacial of rod for stiring materials, described material toggling sheet is two, the initiating terminal of two material toggling sheets is symmetricly set on the two ends of runner diameter, and the bearing of trend of two material toggling sheets is contrary.Homocline auger and pusher auger are driven by same drive motors 24, drive motors is connected with homocline auger and pusher auger by gear drive 25, the diameter of homocline auger is identical with pusher auger, and the rotating speed of homocline auger is 1.05 to 1.1 times of pusher auger, and all the other are identical with embodiment 1.
Embodiment 3
Be provided with helical form partition 26(in the granular fuel combustor wind pushing cavity of embodiment 3 and see Figure 10), adjacent helical form partition and the barrel of inner core and urceolus form the spiral duct around inner core, described spiral duct is three, the air intake of spiral duct connects air intake box, the endcapped of spiral duct, the air supply direction of described wind pushing hole is in the tangential direction of inner core circumference, and wind pushing hole distribution density increases gradually from spiral duct air intake to the end of spiral duct; The inwall of described inner core is provided with protruding helical form rib 27, and the position of helical form rib is corresponding with helical form partition, and the height of projection of helical form rib is 5 to 10 millimeters (the present embodiment is 8 millimeters), and all the other are identical with embodiment 1 or embodiment 2.
Embodiment 4
The granular fuel combustor bocca of embodiment 4 is provided with flame-guiding hood 28(and sees Figure 11), described flame-guiding hood is pre-small post-large megaphone-shaped, the gripper shoe 29 that flame-guiding hood is arranged on horn mouth one end by it is fixed on bocca, the horn mouth internal diameter of flame-guiding hood is greater than the external diameter of bocca, is formed with ring-type secondary air inlet 30 between horn mouth and bocca; The inwall of described flame-guiding hood is provided with protruding floor 31, and the length direction of floor is consistent with the length direction of flame-guiding hood, and all the other are identical with embodiment 3.
Embodiment 5
Also be provided with roller frame 44(above the main body of embodiment 5 and see Figure 13 Figure 14), roller frame is provided with the quantity pressure roller 45 corresponding with groove pot number, described pressure roller is cylindrical, the length of pressure roller and the length of groove pot suitable, the diameter of pressure roller is 30% to 35%(the present embodiment of groove pot A/F is 33%), roller frame is provided with pressure roller elevating mechanism, pressure roller two ends are connected with described pressure roller elevating mechanism by flexibly connecting rope 46, described pressure roller elevating mechanism is arranged on roller frame, roller frame is provided with lifting motor 50 and the quantity rectangle crosspiece 51 consistent with groove pot number, the spacing of crosspiece is identical with the spacing of groove pot, the two ends of every root crosspiece are equipped with lifting rolling wheel 52, lifting motor connects lifting rolling wheel by transmission mechanism, crosspiece below lifting rolling wheel is provided with the pilot hole running through crosspiece, described pilot hole is arranged on directly over the corresponding groove pot oscillation center in below, the described rope one end that flexibly connects is wound on lifting rolling wheel, the other end is connected with pressure roller through pilot hole.
Be respectively equipped with an electrode plate 55(on the downside of crosspiece two ends and see Figure 15), the heat conduction grains of sand 56 that described pressure roller comprises cylindric cotton jacket 53 and is filled in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod 57(and sees Figure 18), the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings 58, the outer end of outrigger shaft is provided with movable loop 59, movable loop with flexibly connect restrict fix, when pressure roller rises, the supply rings at pressure roller two ends abuts with the battery lead plate at crosspiece two ends (see Figure 16 Figure 17), electrically heated rod passes through supply rings, battery lead plate is communicated with heating power supply, described battery lead plate lower surface is curved, and arcwall face is provided with several conductive contacts 60 being raised in arcwall face, and described heating power supply is low-tension supply, all the other with embodiment 1 embodiment 2 or embodiment 3 or embodiment 4 identical.
During granular fuel carding machine work of the present invention, first open granular fuel combustor, granular fuel falls into homocline auger from hopper, and homocline auger is sent after forming block granular fuel extruding dispersion, enters in vertically disposed blanking channel.Blanking channel plays cushioning effect between homocline auger and pusher auger, granular fuel enters pusher auger through blanking channel, what pusher auger obtained is relative distribution, uniform granular fuel, in an initial condition, after granular fuel enters combustion chamber, igniter work is ignited, thereafter combustor normally works, granular fuel is sent into combustion chamber continuously, the wind of main air blower blowout is through airduct, air intake box arrives wind pushing cavity, and by wind pushing hole that inner tube wall is arranged for combustion chamber provides enough air, and the flame that granular fuel burning produces enters the heating chamber of carding machine main body from bocca ejection, control device monitors the temperature of heating chamber by temperature sensor, and control homocline auger according to the temperature requirement of heating chamber, the running parameter of relevant device on the granular fuel combustors such as pusher auger and main air blower, granular fuel combustor is made to keep a certain stable duty.
On the other hand, to wait that tealeaves rollway sent into by the tealeaves managing bar, control device controls tealeaves connecting gear on tealeaves rollway and rotates, tealeaves is evenly sent into tea-leaf weighing accumulator tank, when the tealeaves weight in tea-leaf weighing accumulator tank reaches setting value, control device controls tealeaves connecting gear and stops operating, until the temperature of groove pot reach tea carding require time, control device controls tea-leaf weighing accumulator tank and rotates tealeaves lead-in groove pot, swing with time slot pot and the operation of reason bar is carried out to tealeaves, until tea carding terminates, control device controls to cut out swing mechanism, groove pot stops swinging, the work of groove pot jacking apparatus is by the side jack-up of groove pot, tealeaves in groove pot is poured out, complete the reason bar work of tealeaves, then groove pot resets, repeat to import the reason bar operation that tealeaves carries out next time.
In the carding machine operation process that pressure roller is set, resonable bar repeats when carrying out several times pressure roller to be put into groove pot roll extrusion tealeaves, each pressure roller stops shorter time in groove pot (be generally 3-8 second), thus make tealeaves form sheet as early as possible, the reason bar effect of raising tealeaves can be made like this, shorten the reason bar time, thus the problem that the tea carding mechanism bar effect solving prior art is poor.
When being provided with heater in pressure roller, pressure roller makes the pre-hot-pressing roller of pressure roller rising energising before putting into groove pot, pressure roller is put into groove pot roll extrusion tealeaves after preheating, pressure roller and groove pot carry out two sides to tealeaves and add hot pressing, can improve pressing result again, promote tea quality.
In addition to the implementation; in the scope disclosed in claims of the present invention and description; technical characteristic of the present invention or technical data can carry out reselecting and combining; thus form new embodiment; the embodiment that these the present invention do not describe in detail is that those skilled in the art just can realize easily without the need to creative work, and therefore these embodiments do not described in detail also should be considered as specific embodiments of the invention and within protection scope of the present invention.
Claims (10)
1. a granular fuel carding machine, comprise main body and be located at the swing type groove pot on main body, it is characterized in that: the rear side of described main body (63) is provided with tealeaves rollway (42), the below of described groove pot (41) is also provided with heating chamber (40), the side of heating chamber is connected with granular fuel combustor (1), the opposite side of heating chamber is arranged on groove pot by some and is connected with smoke exhaust pipe (38) with the heating tube (39) between heating chamber, is also provided with temperature sensor in heating chamber, described granular fuel combustor comprises housing (35), conveying system, burner and main air blower (2), the homocline auger (4) that described conveying system comprises hopper (3) and is connected with hopper outlet, the output of homocline auger is connected with the pusher auger (6) be arranged on below homocline auger by the blanking channel (5) vertically arranged, the output of pusher auger is connected with burner (7), described burner is arranged on hull outside, comprise a horizontally disposed double-decker cylinder, the inner core (8) of described cylinder is coaxially arranged with urceolus (9), the rear end of inner core is provided with end plate (10), the top of end plate is provided with charging hole (11), the output of pusher auger is connected with charging hole, the bottom of end plate is provided with lighting-up tuyere (12), the rear side of lighting-up tuyere is provided with igniter, the front end of inner core is provided with bocca (13), the inner chamber of inner core forms granular fuel combustion chamber (14), between inner core and urceolus, cavity forms wind pushing cavity (15), described wind pushing cavity is closed near the front end of inner core bocca, the rear end of wind pushing cavity is connected with described main air blower by an air intake box (16), the barrel of inner core is provided with the wind pushing hole (17) being communicated with combustion chamber and wind pushing cavity, described granular fuel carding machine also comprises control device (62), described control device connects temperature sensor and granular fuel combustor.
2. granular fuel carding machine according to claim 1, it is characterized in that described tealeaves rollway is provided with tealeaves connecting gear, rotating tea-leaf weighing accumulator tank (43) is provided with below the discharging opening of tealeaves rollway, described tealeaves connecting gear comprises two the tealeaves conveyer belts be arranged on tealeaves rollway, front tealeaves conveyer belt (47) near main body is horizontally disposed with, rear tealeaves conveyer belt (48) away from main body is obliquely installed, the discharge end of rear tealeaves conveyer belt is positioned at above the feed end of front tealeaves conveyer belt, the feed end of rear tealeaves conveyer belt is lower than the discharge end of rear tealeaves conveyer belt, material toggling round brush (49) is equipped with above the discharge end of front and back tealeaves conveyer belt, brush roll is identical with the tealeaves direction of transfer of tealeaves conveyer belt with the rotation direction of tealeaves conveyer belt contact position.
3. granular fuel carding machine according to claim 1, it is characterized in that above described main body, being also provided with roller frame (44), roller frame is provided with the quantity pressure roller (45) corresponding with groove pot number, described pressure roller is cylindrical, the length of pressure roller and the length of groove pot suitable, the diameter of pressure roller is less than the A/F of groove pot, roller frame is provided with pressure roller elevating mechanism, pressure roller two ends are connected with described pressure roller elevating mechanism by flexibly connecting rope (46), described pressure roller elevating mechanism is arranged on roller frame, roller frame is provided with lifting motor (50) and the quantity rectangle crosspiece (51) consistent with groove pot number, the spacing of crosspiece is identical with the spacing of groove pot, the two ends of every root crosspiece are equipped with lifting rolling wheel (52), lifting motor connects lifting rolling wheel by transmission mechanism, crosspiece below lifting rolling wheel is provided with the pilot hole running through crosspiece, described pilot hole is arranged on directly over the corresponding groove pot oscillation center in below, the described rope one end that flexibly connects is wound on lifting rolling wheel, the other end is connected with pressure roller through pilot hole.
4. granular fuel carding machine according to claim 3, it is characterized in that being respectively equipped with an electrode plate (55) on the downside of described crosspiece two ends, the heat conduction grains of sand (56) that described pressure roller comprises cylindric cotton jacket (53) and is filled in cotton jacket, the axial centre of pressure roller is provided with electrically heated rod (57), the two ends of electrically heated rod are extended cotton jacket and are formed outrigger shaft, outrigger shaft is provided with supply rings (58), the outer end of outrigger shaft is provided with movable loop (59), movable loop with flexibly connect restrict fix, when pressure roller rises, the supply rings at pressure roller two ends abuts with the battery lead plate at crosspiece two ends, electrically heated rod passes through supply rings, battery lead plate is communicated with heating power supply, described battery lead plate lower surface is curved, and arcwall face is provided with several conductive contacts being raised in arcwall face (60), and described heating power supply is low-tension supply.
5. granular fuel carding machine according to claim 1, it is characterized in that described homocline auger is connected and composed successively by the shaft-driven input section (18) of same auger, homocline section (19) and deferent segment (20), the length of described homocline section is less than the length of input section and deferent segment, input section is consistent with the auger sheet rotation direction of deferent segment, and the auger sheet rotation direction of homocline section is contrary with the auger sheet rotation direction of input section and deferent segment; The screw-conveyer-shaft of deferent segment is fixed with rod for stiring materials (21), rod for stiring materials is provided with the runner (22) that can rotate around rod for stiring materials, the periphery of runner be extended with to tilt with runner sagittal plane and its end away from the material toggling sheet (23) of rod for stiring materials, the described center line in material toggling leaf length direction and the axis antarafacial of rod for stiring materials, described material toggling sheet is two, the initiating terminal of two material toggling sheets is symmetricly set on the two ends of runner diameter, and the bearing of trend of two material toggling sheets is contrary.
6. granular fuel carding machine according to claim 1, it is characterized in that described homocline auger and pusher auger are driven by same drive motors (24), drive motors is connected with homocline auger and pusher auger by gear drive (25), the diameter of homocline auger is identical with pusher auger, and the rotating speed of homocline auger is 1.05 to 1.1 times of pusher auger.
7. granular fuel carding machine according to claim 1, it is characterized in that in described wind pushing cavity, being provided with helical form partition (26), adjacent helical form partition and the barrel of inner core and urceolus form the spiral duct around inner core, described spiral duct is three, the air intake of spiral duct connects air intake box, the endcapped of spiral duct, the air supply direction of described wind pushing hole is in the tangential direction of inner core circumference, and wind pushing hole distribution density increases gradually from spiral duct air intake to the end of spiral duct; The inwall of described inner core is provided with protruding helical form rib (27), and the position of helical form rib is corresponding with helical form partition, and the height of projection of helical form rib is 5 to 10 millimeters.
8. granular fuel carding machine according to claim 1, it is characterized in that described bocca is provided with flame-guiding hood (28), described flame-guiding hood is pre-small post-large megaphone-shaped, the gripper shoe (29) that flame-guiding hood is arranged on horn mouth one end by it is fixed on bocca, the horn mouth internal diameter of flame-guiding hood is greater than the external diameter of bocca, is formed with ring-type secondary air inlet (30) between horn mouth and bocca; The inwall of described flame-guiding hood is provided with protruding floor (31), and the length direction of floor is consistent with the length direction of flame-guiding hood.
9. the granular fuel carding machine according to any one of claim 1-8, it is characterized in that heating chamber entirety is in cuboid, its top is provided with heat conduction flat board (37), heating tube is rectangular tube, be evenly arranged on the heat conduction flat board at heating chamber top, the side that heating chamber is connected with granular fuel combustor is provided with the circular connector (54) with granular fuel combustor flame device adaptation, the bottom of heating chamber is provided with ash hole (66), the side that heating chamber is connected with heating tube is inclined upwardly bottom it formation wedge structure, smoke exhaust pipe is vertically arranged on the side of the close granular fuel combustor of main body, the top of smoke exhaust pipe is provided with exhaust smoke hole (36).
10. the granular fuel carding machine according to any one of claim 1-8, the airduct that it is characterized in that main air blower is connected with auxiliary airduct, and auxiliary airduct connects pusher auger, and the airflow direction in pusher auger is consistent with the feed direction of pusher auger; Igniter comprises ignition (32) and igniting blower fan (33), the air outlet tie point burner of igniting blower fan; Bottom granular fuel combustor, corner is provided with four universal wheels (34), is provided with elevation and subsidence regulating device between universal wheel and the bottom of housing.
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| CN109610154A (en) * | 2018-11-22 | 2019-04-12 | 浙江波罗蜜新材料有限公司 | Hot-cutting device is used in a kind of processing of chemical fabric |
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| CP03 | Change of name, title or address |
Address after: 311700 Gushan Industrial Park, Qiandaohu Economic Development Zone, Chun'an County, Hangzhou City, Zhejiang Province Patentee after: Zhejiang Fengkai Machinery Co., Ltd. Address before: 311700 Gushan Avenue 156, Gushan Industrial Park, Qiandaohu Town, Chun'an County, Hangzhou City, Zhejiang Province Patentee before: Hangzhou Qiandaohu Fengkai Industry Co., Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Pellet fuel Slitter Effective date of registration: 20211025 Granted publication date: 20180518 Pledgee: Bank of Hangzhou Co.,Ltd. Chun'an sub branch Pledgor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Registration number: Y2021330002049 |