CN104357276B - A kind of solid state fermentation mechanical method and device thereof - Google Patents
A kind of solid state fermentation mechanical method and device thereof Download PDFInfo
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- CN104357276B CN104357276B CN201410610227.8A CN201410610227A CN104357276B CN 104357276 B CN104357276 B CN 104357276B CN 201410610227 A CN201410610227 A CN 201410610227A CN 104357276 B CN104357276 B CN 104357276B
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- solid state
- state fermentation
- fermentation bed
- mobile device
- multifunctional mobile
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/50—Soya sauce
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
- C12J1/10—Apparatus
Abstract
The invention discloses a kind of solid state fermentation mechanical method and device thereof, relate to solid-state fermentation installation technical field.The method and device thereof can realize the mechanize of solid state fermentation, and realize automatization on this basis, and it comprises solid state fermentation bed, discharge chamber, feeder, guide rail, device for transporting objects, moving stop and multifunctional mobile device.Multifunctional mobile device comprises running gear, drawing mechanism, clearing apparatus, material compaction apparatus, material spreading out device, ppening-closing mean.Discharge chamber in the side of solid state fermentation bed, and is connected with solid state fermentation bed, and the bottom of discharge chamber is lower than bottom solid state fermentation bed.The present invention have followed wine brewing, makes the solid-state fermentation process of the food beverage industry such as vinegar, soy sauce brewing, maintain original local flavor of solid fermentation products, achieve the mechanize of food-drink solid state fermentation and to provide the foundation platform for realizing automatic production, improve productivity, reduce labour intensity and production cost.
Description
Technical field
The present invention relates to wine brewing, make the solid-state fermentation installation technical field of the food beverage industry such as vinegar, soy sauce brewing, particularly relate to a kind of solid state fermentation mechanical method and device thereof.
Background technology
Solid state fermentation is that microorganism is not having or substantially do not having the fermentation mode on the solid state substrate of free-water.The production technique of white wine and the food-drink such as vinegar, soy sauce just belongs to typical solid state fermentation, and the sugar in grain is changed into alcohol or vinegar etc.In the solid ferment process of the food-drink such as white wine, vinegar, Jiao Chi (cylinder) is the important place affecting fermentable, has extremely important impact to the quality of product, style.
The traditional zymotic container such as the domestic Jiao Chi of utilization, jar fermenter (cellar for storing things cylinder) as the production technique transport adopting the modes such as driving grab bucket, fork truck, artificial transport to carry out material of solid state fermentation container more at present, because grab bucket quality, volume and inertia are all larger, be difficult to accurate control during operation, be easy to damage solid state fermentation bed; In addition, material shakeouts, stores mud compacting, envelope opens cellar for storing things and also needs manual operation.This mode of production mechanization degree is low, can not realize automatic production, causes production efficiency low, and cost of labor is large, is difficult to ensure quality product.
Domestic developing departs from cellar for storing things mud and the solid state fermentation equipment running out of ground, as fermentor tank, to improve mechanize, the level of automation of production process at present.But owing to having departed from the traditional zymotic containers such as Jiao Chi, depart from traditional technology comparatively far away, cause product special flavour to have greatly changed, cannot keep original local flavor of product, quality product has declined.
Due to the existence of the problems referred to above, the solid state fermentation production mechanization degree of current domestic food beverage industry is low, automatic production can not be realized, production efficiency is low, labour intensity is large, along with the closedown of Chinese population bonus window, traditional artificial mode of production will suppress Chinese tradition solid state fermentation industrial expansion, and mechanize and automatization are the developing direction of developing china conventional solid-state fermentative production.
Summary of the invention
The technical problem to be solved in the present invention is on the basis of the traditional technology following food beverage industry solid state fermentation, there is provided a kind of mechanization degree high, the solid state fermentation mechanical method that production efficiency is high and device thereof, to reduce labour intensity, reduce enterprise operation cost.
Technical scheme of the present invention is as follows:
A kind of solid state fermentation mechanical method adopts solid state fermentation bed, discharge chamber, feeder, guide rail, device for transporting objects, moving stop and multifunctional mobile device, realizes the mechanized operation of solid ferment process, and provides basic platform for Automated condtrol; Discharge chamber in the side of solid state fermentation bed, and is connected with solid state fermentation bed, and the bottom of discharge chamber is lower than the bottom of solid state fermentation bed; Moving stop, between solid state fermentation bed and discharge chamber, is a side of solid state fermentation bed; By feeder mass transport to solid state fermentation bed, realize automatic feed; Multifunctional mobile device comprises running gear, drawing mechanism, clearing apparatus, material compaction apparatus, material spreading out device, ppening-closing mean; Touch the material spreading out device movement automatically of material, with material generation relative movement, realize automatically shakeouing material; Material compaction apparatus moves above material, after material shakeouts, pat material, realizes the automatic compacting to material; Overlay film is automatically involved from ppening-closing mean, and overlay film covers on solid state fermentation bed, realizes the self-closed to solid state fermentation bed; Ppening-closing mean the automatic recovery covers the overlay film on solid state fermentation bed, realizes the automatic unlatching to solid state fermentation bed; Moving stop is movement automatically, moves apart solid state fermentation bed, and solid state fermentation bed is connected with discharge chamber; The drawing mechanism of movement automatically can push material to discharge chamber from solid state fermentation bed layer by layer, material moves to the device for transporting objects of discharge chamber from solid state fermentation bed, realizes self-emptying; The clearing apparatus of movement automatically can touch the bottom of solid state fermentation bed, push the remnants of solid state fermentation bed fermentation materials to discharge chamber, remaining fermentation materials moves to the device for transporting objects of discharge chamber from solid state fermentation bed, realize the automatic cleaning to remnants fermentation materials.
The solid-state fermentation installation of the method described in realization, is characterized in that, it comprises side and can automatically open and solid state fermentation bed, discharge chamber, feeder, guide rail, device for transporting objects, moving stop and the multifunctional mobile device closed; Discharge chamber in solid state fermentation bed side, and is connected with solid state fermentation bed, and the bottom of discharge chamber is lower than the bottom of solid state fermentation bed; Moving stop between solid state fermentation bed and discharge chamber, as a side of solid state fermentation bed; Feeder is positioned at directly over solid state fermentation bed; Guide rail comprises gear type guide rail A and gear type guide rail B, and gear type guide rail A is fixed on the both sides of solid state fermentation bed, and gear type guide rail A is parallel with the edge line of solid state fermentation bed, and multifunctional mobile device moves above solid state fermentation bed on gear type guide rail A; Gear type guide rail B is fixed on the wall of discharge chamber, and moving stop can move along gear type guide rail B; Gear type guide rail A arranges proximity switch, for the detection of the shift position to multifunctional mobile device; Gear type guide rail B arranges proximity switch, for the detection of the shift position to moving stop; Device for transporting objects comprises funnel A, transport tape A, goes out funnel B and transport tape B; Go out the below that funnel A is positioned at moving stop, transport tape A is positioned at the below of funnel A; Go out the opposite side that funnel B is positioned at solid state fermentation bed, transport tape B is positioned at the below of funnel B.
The face that described moving stop and solid state fermentation bench grafting touch is concave surface, and cellar for storing things mud is attached on the concave surface of moving stop; Moving stop is concavo-convex staggered with the contact surface of cellar for storing things mud; Moving stop is driven by asynchronous machine D, and the power of asynchronous machine D is reached transmission shaft E by narrow V-belt wheels C; The revolution stress point of transmission shaft E is on narrow V-belt wheels C, universal coupling B, bearing, and power is to the input shaft transmission of the speed reduction unit B at two ends, and the speed reduction unit B at two ends drives moving stop motion-work wheel respectively, is separately provided with two moving stop follow-up pulleys; Moving stop motion-work wheel, follow-up pulley engage with gear type guide rail B; By regulating the rotating speed of asynchronous machine D, turning to, thus regulate the rotating speed of moving stop motion-work wheel, turn to, make moving stop advance along gear type guide rail B or retreat.
Described multifunctional mobile device comprises running gear, drawing mechanism, clearing apparatus, material compaction apparatus, material spreading out device, ppening-closing mean; The running gear of multifunctional mobile device is driven by asynchronous machine A, and the power of asynchronous machine A is reached transmission shaft A by narrow V-belt wheels A; The revolution stress point of transmission shaft A is on narrow V-belt wheels A, universal coupling A, bearing, power is to the input shaft transmission of the speed reduction unit A at two ends, the speed reduction unit A at two ends drives multifunctional mobile device motion-work wheel respectively, is separately provided with two multifunctional mobile device follow-up pulleys; Multifunctional mobile device motion-work wheel, follow-up pulley engage with gear type guide rail A; By regulating the rotating speed of asynchronous machine A, turning to, thus regulate the rotating speed of multifunctional mobile device motion-work wheel, turn to, make multifunctional mobile device advance along gear type guide rail A or retreat.
Described drawing mechanism is driven by asynchronous machine B, and asynchronous machine B exports be coupling electromagnetic clutch A, electromagnetic clutch A and exports be coupling wheel box A, wheel box A and export and to be coupling transmission shaft B; The revolution stress point of transmission shaft B is on bearing; Transmission shaft B is fixed wtih two rope sheave A; Rope sheave A is tied with wireline A, the wireline A the other end is connected with scraper plate; Scraper plate is in the below of rope sheave A; When rope sheave A stops operating, rope sheave A still by wireline A for scraper plate provides a power upwards, this power upwards and the gravitational equilibrium of scraper plate, make scraper plate rest in the air; The loop bar upper end of retractable is fixed in the frame of multifunctional mobile device, and lower end is connected with scraper plate mounting block; Single-acting multistage hydraulic cylinder one end is fixed in frame, and the other end of band piston is connected with scraper plate mounting block; Scraper plate mounting block is the metal block being close to scraper plate top, two sides, front and back; Loop bar and scraper plate mounting block can prevent scraper plate swing, make scraper plate can bear the power perpendicular to scraper plate face of material to scraper plate, single-acting multistage hydraulic cylinder and scraper plate mounting block not only prevent the swing of scraper plate, also for scraper plate provides the power moved down: when the piston end of single-acting multistage hydraulic cylinder moves downward, by scraper plate mounting block to scraper plate applying power vertically downward, scraper plate is moved down and makes the lower end of scraper plate insert material; The scraper plate mounting block be connected with loop bar one end is fixedly connected on scraper plate, and the scraper plate mounting block connected with single-acting multistage hydraulic cylinder one end only contacts with scraper plate, need not be fixedly connected with; The frame of multifunctional mobile device is arranged a proximity switch A, detect the position that scraper plate moves up.
Described clearing apparatus is driven by asynchronous machine C; Asynchronous machine C exports be coupling electromagnetic clutch B, electromagnetic clutch B and exports be coupling wheel box B, wheel box B and export and to be coupling transmission shaft C; The revolution stress point of transmission shaft C is on bearing; Transmission shaft is fixed wtih two rope sheave B; Rope sheave B is tied with wireline B, and the wireline B the other end is connected with the plate of band hairbrush; Plate with hairbrush is in the below of rope sheave B; The bottom of the plate with hairbrush is connected with hairbrush; The frame of multifunctional mobile device arranges proximity switch B, the position that the plate of detection zone hairbrush moves up; The scraper plate of drawing mechanism is provided with guide rod, and the slide block being fixed on the top of the plate of band hairbrush can move up and down along guide rod; Scraper plate arranges proximity switch C, the position that the plate of detection zone hairbrush moves down; When rope sheave A, rope sheave B do not rotate, rope sheave B still provides a power upwards by wireline B for being with the plate of hairbrush, and this power upwards and the band plate of hairbrush, the gravitational equilibrium of hairbrush, make the plate of band hairbrush stop aerial; The object arranging guide rod and slide block is: 1) when rope sheave A does not rotate, rope sheave B reclaim or when transferring wireline B, slide block moves up and down along guide rod, plate with hairbrush can nestle up scraper plate and move up and down, with scraper plate generation relative movement, 2) be subject to the downward power of single-acting multistage hydraulic cylinder when scraper plate and move down, the metal block at guide rod top applies a downward power to the slide block being in guide rod top, and slide block is moved down along with synchronized together with scraper plate with the plate of band hairbrush.
Described material compaction apparatus is driven by reducing motor A; Reducing motor A output shaft connects cam; One end of the band roller of roller tappet contacts with cam friction, and the other end is connected with pressing plate frame; Pressing plate frame is the rectangular frame that four pieces of flat boards are formed by connecting; Lower spring end is fixed in the frame of multifunctional mobile device, and upper end is connected with the top board of pressing plate frame; Pressing plate frame relies on the elastic force of spring, rests on aerial; The cam rotated can make roller tappet move back and forth up and down, and the pressing plate frame be connected with roller tappet also moves back and forth thereupon up and down, and when pressing plate frame moves down, the base plate of pressing plate frame touches cellar for storing things mud, realizes the mud operation of compacting cellar for storing things.
Described material spreading out device is by driven by servomotor; Servo motor output shaft meets transmission shaft D; The revolution stress point of transmission shaft D is on bearing; Transmission shaft is fixed two bevel gears; The bevel gear be fixed on transmission shaft D engages with a bevel gear respectively; The bevel gear engaged with the bevel gear on transmission shaft is connected with ball-screw respectively; Transmission shaft D is mutually vertical with the screw rod of ball-screw, and intermeshing bevel gear transmits the power between transmission shaft D and ball-screw; The nut of two ball-screws is fixedly connected with the two ends of cultivated cutter respectively; The nut of ball-screw moves up and down along with the rotation of screw rod, the travel direction of nut and distance are determined with rotational angle by turning to of screw rod, the cultivated cutter be fixedly connected with nut locates movement up and down along with nut, when cultivated cutter moves down, and touch material, multifunctional mobile device moves along gear type guide rail A, the cultivated cutter of movement thereupon and material generation relative movement, thus shakeouts material.
Described ppening-closing mean is driven by reducing motor B, and the power of reducing motor B reaches and twines cloth cylinder by narrow V-belt wheels B; Electromagnetic clutch C is in narrow V-belt wheels B and twines between cloth cylinder; Twine the revolution stress point of cloth cylinder on bearing; For ensureing stopping property to solid state fermentation bed, cover solid state fermentation bed with two-layer overlay film, the pulling force that can bear due to overlay film is limited, bears twine cloth cylinder and leash mounting block to the pulling force of overlay film by leash; Twine on cloth cylinder and be tied with two leashes; One end of leash is fixed on and twines on cloth cylinder, and the other end is connected with leash mounting block; Article two, leash is between upper and lower two-layer overlay film; Leash and overlay film are fixed; Leash mounting block is made up of three pieces of metal sheets: two pieces of lower ends being in the metal sheet of perpendicular are connected with the two ends of the metal sheet being in horizontal plane respectively, and the metal sheet being in horizontal plane has a circular hole; Two switch A are fixed on the front side twining cloth cylinder; Shift position twining the object arranging two switch A on front side of cloth cylinder and be to detect leash mounting block: twine cloth cylinder and reclaim overlay film, leash mounting block is subject to the pulling force of leash and moves, when the metal sheet being in perpendicular of leash mounting block touches switch A, namely represent that twining cloth cylinder has completed recovery to overlay film; Two bearing part A being in horizontal plane are separately fixed at the below of two switch A, and bearing part A is the metal sheet being in horizontal plane, and bearing part A range switch A one end far away tilts earthward; Leave space between bearing part A and switch A, leash is passed from this space; The object that two bearing part A are separately fixed at below two switch A is: twine cloth cylinder and reclaim overlay film, the pulling force that leash mounting block is subject to leash moves to switch A, when leash mounting block is near switch A, leash mounting block is movable on bearing part A, thus makes the metal sheet being in perpendicular of leash mounting block can pro touch switch A; Bearing part A leaves the one end of closing A far away and tilts earthward, its object is to: make the leash mounting block of movement swimmingly from ground moving to bearing part A; The side being provided with moving stop at solid state fermentation bed arranges two switch B; Switch A is parallel with the edge line of solid state fermentation bed with the line of switch B; Two pieces of bearing part B being in horizontal plane are separately fixed at below two switch B; The top of two switch B arranges a puncher respectively, puncher liftable perforated pillar; The object arranging switch B is the shift position detecting leash mounting block: leash mounting block moves along with multifunctional mobile device, when the metal sheet being in perpendicular of leash mounting block touches switch B, namely known leash mounting block moves to specified location, and the circular hole of leash mounting block is in immediately below the perforated pillar of puncher; Puncher decline perforated pillar, perforated pillar can touch bearing part B; When the circular hole of leash mounting block is positioned at immediately below the perforated pillar of puncher, puncher decline perforated pillar, perforated pillar, through the circular hole of leash mounting block, touches bearing part B, even if thus the pulling force making leash mounting block be subject to leash still can be fixed on the below of puncher; Described switch A and switch B is travel switch or taps into switch.
The solid state fermentation mechanical method of described device comprises the steps:
1) moving stop is between discharge chamber and solid state fermentation bed, is a side of solid state fermentation bed, and multifunctional mobile device, not above solid state fermentation bed, treats that fermentation materials is fallen solid state fermentation bed from feeder;
2) multifunctional mobile device moves above solid state fermentation bed, and cultivated cutter moves down and touches treats fermentation materials, along with the movement of multifunctional mobile device cultivated cutter with treat fermentation materials relative movement, treat fermentation materials and shakeout; Complete after treating the shakeouing of fermentation materials, treat that the table plane of fermentation materials and solid state fermentation bed top maintain an equal level, cultivated cutter moves up, and no longer touches and treats fermentation materials, and multifunctional mobile device moves apart above solid state fermentation bed;
3) cellar for storing things mud is fallen from feeder and is treated fermentation materials, and multifunctional mobile device moves above solid state fermentation bed, and cultivated cutter moves down and touches cellar for storing things mud, along with cultivated cutter and the cellar for storing things mud relative movement of the movement of multifunctional mobile device, shakeouts cellar for storing things mud; Complete after the shakeouing of mud of cellar for storing things, cultivated cutter moves up, and no longer touches cellar for storing things mud.
4) start the material compaction apparatus of multifunctional apparatus, cellar for storing things mud patted by the pressing plate frame along with the movement of multifunctional mobile device, carries out compacting to cellar for storing things mud;
5) after completing cellar for storing things mud compacting, multifunctional mobile device moves to puncher direction, when the circular hole of leash mounting block is immediately below the perforated pillar of puncher, multifunctional mobile device stops mobile, perforated pillar transferred by puncher, perforated pillar passes circular hole and touches bearing part B, and leash mounting block is fixed on the below of puncher; Multifunctional mobile device moves to going out funnel B direction, twines cloth cylinder passive rotation, and overlay film is involved out from twining cloth cylinder; Multifunctional mobile device crosses solid state fermentation bed, moves apart to stop mobile after directly over solid state fermentation bed, twines cloth cylinder active rotation, eliminates the exceptionally straight state of leash, overlay film is fallen cover on the cellar for storing things mud treated on fermentation materials;
6) through the fermentation time of setting, puncher rises perforated pillar, leash mounting block is no longer fixed on below puncher, twine cloth cylinder to rotate, reclaim overlay film, leash mounting block is subject to the pulling force of leash, moves to switch A direction, when leash mounting block to move on bearing part A and touches switch A, stop reclaiming overlay film;
7) scraper plate moves down, remained basically stable in the lower end of scraper plate and fermentation materials surface, multifunctional mobile device moves above solid state fermentation bed, and the scraper plate of movement thereupon pushes the cellar for storing things mud covered on fermentation materials to transport tape B, and cellar for storing things mud falls on transport tape B through going out funnel B;
8) moving stop moves along gear type guide rail B, moves apart solid state fermentation bed, and solid state fermentation bed communicates with discharge chamber;
9) multifunctional mobile device moves around above solid state fermentation bed, multifunctional mobile device often does and once moves around, scraper plate moves down, scraper plate is made to inject fermentation materials, along with the scraper plate of multifunctional mobile device movement successively pushes the fermentation materials in solid state fermentation bed to discharge chamber, fermentation materials is fallen on transport tape A through going out funnel A;
10) plate of hairbrush is with to move down, hairbrush is made to touch the bottom of solid state fermentation bed, multifunctional mobile device moves above solid state fermentation bed, the hairbrush of movement pushes the remnants bottom solid state fermentation bed fermentation materials to discharge chamber thereupon, and remnants fermentation materials fall on transport tape A through going out funnel A.
The present invention has following advantage:
1, can complete that solid ferment process comprises charging, material shakeouts, store mud compacting, Feng Jiao, open the mechanized operation of cellar for storing things, discharging etc., and the automatization of solid state fermentation can be realized on this basis, improve production efficiency, reduce labour intensity, reduce recruitment cost.
2, owing to being design on the basis of following traditional technology, the present invention, while realizing solid state fermentation mechanize, maintains original local flavor of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of solid-state fermentation installation;
Fig. 2 is the plan structure schematic diagram of solid-state fermentation installation;
Fig. 3 is multifunctional mobile device vertical view of the present invention;
Fig. 4 is for A-A shown in Fig. 3 is to schematic diagram;
Fig. 5 is for B-B shown in Fig. 3 is to schematic diagram;
Fig. 6 is for C-C shown in Fig. 3 is to schematic diagram;
Fig. 7 is the side-view of loop bar of the present invention, scraper plate mounting block, scraper plate;
Fig. 8 is that scraper plate of the present invention is moved down by the effect of single-acting multistage hydraulic plate, and scraper plate lower end is close to the front view bottom solid state fermentation bed;
Fig. 9 is the front view that hairbrush of the present invention touches bottom solid state fermentation bed;
Figure 10 is rope sheave of the present invention, scraper plate, slide block, the plate of band hairbrush, the side-view of hairbrush;
Figure 11 is that moving stop of the present invention has moved apart solid state fermentation bed, and scraper plate inserts the discharging process side-view of fermentation materials;
Figure 12 is that hairbrush of the present invention touches bottom solid state fermentation bed, the cleaning process side-view of the remaining fermentation materials of cleaning;
Figure 13 is for D-D shown in Fig. 3 is to structural representation;
Figure 14 is for E-E shown in Fig. 3 is to structural representation;
Figure 15 is for F-F shown in Fig. 3 is to structural representation;
Figure 16 is the vertical view of leash of the present invention, overlay film and leash mounting block;
Figure 17 is that the cloth cylinder that twines of the present invention reclaims overlay film completely, and leash mounting block touches the side-view of switch A;
Figure 18 is the side-view that leash mounting block of the present invention touches switch B;
Figure 19 is the circular hole of perforated pillar through leash mounting block of puncher of the present invention, touches the side-view of bearing part B;
Figure 20 is that leash mounting block of the present invention is fixed on below puncher, and multifunctional mobile device moves apart leash mounting block, and overlay film is by the side-view involved;
Figure 21 is that leash of the present invention eliminates exceptionally straight state, falls earthward, and overlay film is adjacent to the side-view of the cellar for storing things mud on fermentation materials;
Figure 22 is that the perforated pillar of puncher of the present invention rises, and twines cloth cylinder and rotates, reclaim the side-view of overlay film;
Figure 23 is moving stop front view of the present invention;
Figure 24 is moving stop vertical view of the present invention;
In figure: 1, narrow V-belt wheels A, 2, transmission shaft A, 3, bearing, 4, universal coupling A, 5, speed reduction unit A, 6, multifunctional mobile device motion-work wheel, 7, asynchronous machine A, 8, asynchronous machine B, 9, electromagnetic clutch A, 10, wheel box A, 11, rope sheave A, 12, transmission shaft B, 13, asynchronous machine C, 14, electromagnetic clutch B, 15, wheel box B, 16, rope sheave B, 17, transmission shaft C, 18, wireline A, 19, wireline B, 20, proximity switch A, 21, proximity switch B, 22, single-acting multistage hydraulic cylinder, 23, loop bar, 24, scraper plate mounting block, 25, scraper plate, 26, guide rod, 27, proximity switch C, 28, slide block, 29, with the plate of hairbrush, 30, hairbrush, 31, reducing motor A, 32, cam, 33, roller tappet, 34, spring, 35, pressing plate frame, 36, servomotor, 37, bevel gear, 38, transmission shaft D, 39, ball-screw, 40, plough cutter, 41, narrow V-belt wheels B, 42, reducing motor B, 43, electromagnetic clutch C, 44, twine cloth cylinder, 45, switch A, 46, switch B, 47, leash mounting block, 48, puncher, 49, bearing part A, 50, bearing part B, 51, leash, 52, overlay film, 53, multifunctional mobile device follow-up pulley, 54, narrow V-belt wheels C, 55, transmission shaft E, 56, universal coupling B57, speed reduction unit B, 58, moving stop motion-work wheel, 59, asynchronous machine D, 60, moving stop follow-up pulley, 61, cellar for storing things mud on moving stop, 62, moving stop, 63, gear type guide rail A, 64, gear type guide rail B, 65, multifunctional mobile device, 66, solid state fermentation bed, 67, feeder, 68, go out funnel A, 69, transport tape A, 70, go out funnel B, 71, transport tape B, 72, discharge chamber.
Embodiment
Be described in further detail the specific embodiment of the present invention below in conjunction with accompanying drawing, but the present invention is not limited to these embodiments, any improvement or alternative on the present embodiment essence spirit, still belongs to the claims in the present invention scope required for protection.
Adopt solid state fermentation bed, discharge chamber, feeder, guide rail, device for transporting objects, moving stop and multifunctional mobile device, realize the mechanized operation of solid ferment process, and realize Automated condtrol on this basis.See Fig. 1, Fig. 2, moving stop 62 is between discharge chamber 72 and solid state fermentation bed 66, and be a side of solid state fermentation bed 66, multifunctional mobile device 65 is not directly over solid state fermentation bed 66.Treat that fermentation materials falls solid state fermentation bed 66 by feeder 67.After the amount until fermentation materials entering solid state fermentation bed 66 reaches set(ting)value, feeder 67 stops charging.What enter solid state fermentation bed 66 treats that the amount of fermentation materials is about the volume of solid state fermentation bed 66, makes after shakeouing, and treats to remain basically stable in the table plane of fermentation materials and solid state fermentation bed 66 top.
See Fig. 4, start the running gear of multifunctional mobile device 65, asynchronous machine A7 starts, and narrow V-belt wheels A1 rotates, by the transmission of power of asynchronous machine A7 to transmission shaft A2.Power is through universal coupling A4 and speed reduction unit A5, and multifunctional mobile device motion-work wheel 6 is rotated, and driven wheel 53 rotates passively.Multifunctional mobile device 65 moves along gear type guide rail A63 to solid state fermentation bed 66 direction.
After multifunctional mobile device 65 moves to the top of solid state fermentation bed 66, see Figure 14, start servomotor 36, transmission shaft D38 rotates, and transmission shaft D38 makes the bolt rotary of ball-screw 39 by bevel gear 37.The nut of ball-screw 39 moves down along with the rotation of screw rod, and the cultivated cutter 40 be fixedly connected with nut moves down.When cultivated cutter 40 touches after fermentation materials, stop the rotation of servomotor 36, plough cutter 40 and no longer move down.
Multifunctional mobile device 65 moves around directly over solid state fermentation bed 66, the cultivated cutter of movement thereupon 40 with treat fermentation materials generation relative movement, thus treat fermentation materials and shakeout.
After being shakeout until fermentation materials, start servomotor 36, transmission shaft D38 rotates, and transmission shaft D38 makes the bolt rotary of ball-screw 39 by bevel gear 37.The nut of ball-screw 39 moves up along with the rotation of screw rod, ploughs cutter 40 and moves up.Treat fermentation materials when cultivated cutter 40 moves apart and get back to starting position, stopping the rotation of servomotor 36, ploughing cutter 40 and no longer move up.
Multifunctional mobile device 65 moves apart after directly over solid state fermentation bed 66, stops mobile.
Cellar for storing things mud is fallen by feeder 67 and is treated on fermentation materials.When dropping on after the amount of the cellar for storing things mud on fermentation materials reaches set(ting)value, feeder 67 quits work.
Start the running gear of multifunctional mobile device 65.Multifunctional mobile device 65 moves to the top of the cellar for storing things mud treated on fermentation materials.
Cover behind the top of the cellar for storing things mud on fermentation materials when multifunctional mobile device 65 moves to, see Figure 14, start servomotor 36, transmission shaft D38 rotates, and transmission shaft D38 makes the bolt rotary of ball-screw 39 by bevel gear 37.The nut of ball-screw 39 moves down along with the rotation of screw rod, ploughs cutter 40 and moves down.When cultivated cutter 40 touches after the mud of cellar for storing things, stop the rotation of servomotor 36, plough cutter 40 and no longer move down.
Multifunctional mobile device 65 moves around covering directly over the cellar for storing things mud treated on fermentation materials, ploughs cutter 40 and cellar for storing things mud generation relative movement, thus shakeouts cellar for storing things mud.
After cellar for storing things mud is shakeout, start servomotor 36, transmission shaft D38 rotates, and transmission shaft D38 makes the bolt rotary of ball-screw 39 by bevel gear 37.The nut of ball-screw 39 moves up along with the rotation of screw rod, ploughs cutter 40 and moves up.When cultivated cutter 40 moves apart cellar for storing things mud and gets back to starting position, stop the rotation of servomotor 36, plough cutter 40 and no longer move up.
See Figure 13, reducing motor A31 rotates, and cam 32 is rotated.The cam 32 rotated makes roller tappet about 33 move back and forth.When roller tappet 33 moves downward, the top board of roller tappet 33 pairs of pressing plate framves 35 applies downward power, and spring 34 pressurized shrinks, and pressing plate frame 35 moves downward, and the base plate of pressing plate frame 35 is pressed in Jiao Nishang.When roller tappet 33 moves upward, spring 34 no longer pressurized, the top board of pressing plate frame 35 is subject to spring 34 elastic force upwards, and pressing plate frame 35 moves upward, and the base plate of pressing plate frame 35 moves apart cellar for storing things mud.While pressing plate frame about 35 moves back and forth, multifunctional mobile device 65 moves above the mud of cellar for storing things along gear type guide rail A63, and cellar for storing things mud patted by the pressing plate frame 35 of movement thereupon, thus can carry out compacting to covering all cellars for storing things mud treated on fermentation materials.After completing the compacting to cellar for storing things mud, stop the rotation of reducing motor A31, pressing plate frame 35 is moved back and forth no longer up and down.
See Figure 17, multifunctional mobile device 65 moves along gear type guide rail A63 to switch B46, and leash mounting block 47 is moved to switch B46.
See Figure 18, after the metal sheet being in perpendicular of leash mounting block 47 touches switch B46, multifunctional mobile device 65 stops mobile, and the circular hole of leash mounting block 47 rests on immediately below puncher 48 perforated pillar.
See Figure 19, perforated pillar fallen by puncher 48, and make perforated pillar pass the circular hole of leash mounting block 47, perforated pillar touches bearing part B50.
See Figure 20, start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 returns along former route.Due to perforated pillar and the bearing part B50 of puncher 48, leash mounting block 47 is fixed on below puncher 48, multifunctional mobile device 65 along gear type guide rail A63 away from puncher 48, leash 51 pullled by leash mounting block 47, twine cloth cylinder 44 to rotate passively, leash 51 and overlay film 52 are involved from twining cloth cylinder 44.Multifunctional mobile device 65 is crossed directly over solid state fermentation bed 66, and stops mobile after mobile any segment distance.See Figure 20, overlay film 52 is on solid state fermentation bed 66, and leash 51 is in exceptionally straight state, and overlay film 52 is not fallen on the cellar for storing things mud that covers and treat on fermentation materials.
Start reducing motor B42, engage electromagnetic clutch C43, twine cloth cylinder 44 and rotate on one's own initiative, twine cloth cylinder 44 and rotate counterclockwise, see Figure 20.The exceptionally straight state of leash 51 makes still some leash 51 and overlay film 52 be involved from twining cloth cylinder 44.See Figure 21, after the leash 51 above solid state fermentation bed 66 is no longer in exceptionally straight state, leash 51 and overlay film 52 are no longer involved from twining cloth cylinder 44, and be separated electromagnetism electromagnetic clutch C43, to reducing motor B42 power-off, reducing motor B42 stops operating.The leash 51 being no longer in exceptionally straight state falls earthward, and overlay film 52 has been fallen on the cellar for storing things mud that covers and treat on fermentation materials, this achieves the effect of closed solid state fermentation bed.
Through the time of setting, material completes fermentation.
Puncher 48 rises perforated pillar, and leash mounting block 47 is no longer fixed on below puncher 48.Start reducing motor B42, engage electromagnetic clutch C43.See Figure 22, twine cloth cylinder 44 active rotation, reclaim leash 51 and overlay film 52.Leash mounting block 47 is subject to the pulling force of leash 51 to it, moves to switch A45.Leash mounting block 47 moves to bearing part A49 from ground through the inclined-plane of bearing part A49.When the metal sheet being in perpendicular of leash mounting block 47 touches switch A45, electromagnetic clutch separation of C 43, twines cloth cylinder 44 and stops operating.To reducing motor B42 power-off, stop the rotation of reducing motor B42.Twine cloth cylinder 44 and reclaim overlay film 52 completely, complete the operation of opening solid state fermentation bed.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves to the direction of moving stop 62.After the cellar for storing things mud covered on fermentation materials crossed by scraper plate 25, multifunctional mobile device 65 stops mobile.
Two single-acting multistage hydraulic cylinders 22 move downward simultaneously.See Fig. 5, single-acting multistage hydraulic cylinder 22 applies power straight down by scraper plate mounting block 24 pairs of scraper plates 25, and scraper plate 25 is moved down along with the motion of single-acting multistage hydraulic cylinder 22, and wireline A18 is pullled, rope sheave A11 passive rotation, transfers wireline A18.Being fixed on scraper plate mounting block 24 on scraper plate 25 along with scraper plate 25 moves down, thus the loop bar 23 be fixedly connected with scraper plate mounting block 24 is extended, automatically see Fig. 7.Scraper plate 25 moves down, and the metal block at the top of the guide rod 26 on scraper plate 25 applies power straight down to the slide block 28 being in guide rod 26 top, makes slide block 28 and the plate 29 of band hairbrush that is fixedly connected with slide block is followed together with scraper plate 25 and moved down.Plate 29 with hairbrush is followed scraper plate 25 and is moved down, and wireline B19 is pullled, and rope sheave B16 passive rotation, transfers wireline B19, see Fig. 6.When the lower end of scraper plate 25 maintains an equal level with the horizontal plane at place, the surface of fermentation materials, single-acting multistage hydraulic cylinder 22 stops moving downward, the plate 29 of scraper plate 25, band hairbrush is subject to wireline A18, wireline B19 pulling force straight up respectively, this pulling force and gravitational equilibrium, the plate 29 of scraper plate 25, band hairbrush stops moving downward.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves to the direction going out funnel B70.Covering the promotion of the scraper plate 25 that the cellar for storing things mud on fermentation materials is move, moving to going out funnel B70 direction.When scraper plate 25 moves to out the top of funnel B70, multifunctional mobile device 65 stops mobile, and cellar for storing things mud is fallen on transport tape B71 through going out funnel B70.
Start the running gear of moving stop 62.See Figure 23, Figure 24, asynchronous machine D59 starts, and narrow V-belt wheels C54 rotates, by the transmission of power of asynchronous machine D59 to transmission shaft E55.Power is through universal coupling B56 and speed reduction unit B57, and moving stop motion-work wheel 58 is rotated, and driven wheel 60 rotates passively.Moving stop 62 moves apart solid state fermentation bed 66 along gear type guide rail B64, and solid state fermentation bed 66 communicates with discharge chamber 72.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves from the top going out funnel B70 towards solid state fermentation bed 66 direction.When the side (with the side going out funnel B70 the same side) of solid state fermentation bed 66 just crossed by scraper plate 25, multifunctional mobile device 65 has stopped mobile.
Two single-acting multistage hydraulic cylinders 22 move downward simultaneously.Single-acting multistage hydraulic cylinder 22 applies power straight down by scraper plate mounting block 24 pairs of scraper plates 25, and the side making scraper plate 25 nestle up solid state fermentation bed 66 along with the motion of hydro-cylinder 22 moves down.Scraper plate 25 moves down, and inserts fermentation materials.Wireline A18 is pullled, and rope sheave A11 passive rotation, transfers wireline A18.Being fixed on scraper plate mounting block 24 on scraper plate 25 along with scraper plate 25 moves down, thus the loop bar 23 be connected with scraper plate mounting block 24 is extended automatically.The top metal block of the guide rod 26 on scraper plate 25 applies power straight down to the slide block 28 being in guide rod 26 top, makes slide block 28 and the plate 29 of band hairbrush that is fixedly connected with slide block is followed together with scraper plate 25 and moved down.Plate 29 with hairbrush is followed scraper plate 25 and is moved down, and wireline B19 is pullled, and rope sheave B16 passive rotation, transfers wireline B19.Stop motion after single-acting multistage hydraulic cylinder 22 moves downward a segment distance, the plate 29 of scraper plate 25, band hairbrush is subject to wireline A18, wireline B19 pulling force straight up (parallel with gravity) respectively, stopping moves downward, and a part for scraper plate 25 lower end has injected fermented-material.The distance that scraper plate 25 declines, depending on practical situation, density, the viscosity of dropping distance and power, the fermentation materials of the asynchronous machine A7 of the running gear of multifunctional mobile device 65 are relevant.The distance that scraper plate 25 declines at every turn is larger, and the amount that each scraper plate 25 pushes discharge chamber 72 to fermentation materials is larger, and the power of asynchronous machine A7 required when fermentation materials is pushed to discharge chamber 72 is larger.In the permission power range of asynchronous machine A7, be good with larger dropping distance.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves to discharge chamber 72 direction.The part being in upper strata in solid state fermentation bed 66 fermentation materials moves to discharge chamber 72 direction under the promotion of the scraper plate 25 that move.When scraper plate 25 moves to out the top of funnel A68, multifunctional mobile device 65 stops mobile, and the part being in the upper strata of solid state fermentation bed 66 fermentation materials is fallen on transport tape A69 through going out funnel A68.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 returns along former route.When scraper plate 25 (with the side going out funnel B70 the same side) when the side of solid state fermentation bed 66, multifunctional mobile device 65 stops mobile.Two single-acting multistage hydraulic cylinders 22 move downward simultaneously, and scraper plate 25 moves downward together with the plate 29 of band hairbrush.Stop motion after single-acting multistage hydraulic cylinder 22 moves downward a segment distance, plate 29 stop motion thereupon of scraper plate 25 and band hairbrush, a part for scraper plate 25 lower end has injected fermentation materials, see Figure 11.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves to discharge chamber 72 direction.A part in solid state fermentation bed 66 fermentation materials moves to discharge chamber 72 direction under the promotion of the scraper plate 25 that move.When scraper plate 25 moves to out the top of funnel A68, multifunctional mobile device 65 stops mobile, and fermentation materials is fallen on transport tape A69 through going out funnel A68.
Repeat above-mentioned draw operation, utilize scraper plate 25, successively push out the fermentation materials in solid state fermentation bed to funnel A68, fermentation materials is fallen on transport tape A69 through going out funnel A68.
Scraper plate 25 is when in solid state fermentation bed 66, the fermentation materials of the lowest layer pushes out funnel A68 to, and scraper plate 25 bottom near bottom solid state fermentation bed 66, but is not touched bottom solid state fermentation bed 66.
Scraper plate 25 is after in solid state fermentation bed 66, the fermentation materials of the lowest layer pushes out funnel A68 to, and multifunctional mobile device 65 returns along former route.When scraper plate 25 (with the side going out funnel B70 the same side) when the side of solid state fermentation bed 66, multifunctional mobile device 65 stops mobile.Asynchronous machine C13 rotates, and electromagnetic clutch B14 engages, and transmission shaft C17 rotates, and rope sheave B16 rotates, and transfers wireline B19 on one's own initiative.Rope sheave B16 transfers wireline B19, and the plate 29 of slide block 28 and band hairbrush is moved down along guide rod 26 because of the gravity of self, is with the plate 29 of hairbrush, with scraper plate 25, relative movement occurs.When proximity switch C27 detects the lowering position of the plate 29 of band hairbrush, namely slide block 28 arrives the bottom of guide rod 26, electromagnetic clutch B14 is separated, asynchronous machine C13 stops operating, transmission shaft C17 and rope sheave B16 stops operating, and no longer transfers wireline B19, and the plate 29 of slide block 28 and band hairbrush stops mobile, hairbrush 30 touches bottom solid state fermentation bed 66, see Fig. 9, Figure 10.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves to discharge chamber 72 direction, and the hairbrush 30 touched bottom solid state fermentation bed 66 cleans, see Figure 12 remnants fermentation materials.When the top of being with the plate 29 of hairbrush to move to out funnel A68, multifunctional mobile device 65 stops mobile, and remnants fermentation materials fall on transport tape A69 through going out funnel A68.
Asynchronous machine B8 rotates, and electromagnetic clutch A9 engages, and transmission shaft B12 and rope sheave A11 rotates.Asynchronous machine C13 rotates, and electromagnetic clutch B14 engages, and transmission shaft C17 and rope sheave B16 rotates.Rope sheave A11 and rope sheave B16, with identical rotational speed, reclaim wireline A18 and wireline B19 respectively.The plate 29 of scraper plate 25 and band hairbrush is subject to wireline A18 respectively and wireline B19 pulling force is upwards synchronized moves up.Scraper plate 25 applies power upwards by scraper plate mounting block 24 pairs of loop bars 23, hydro-cylinder 22, loop bar 23 is shortened, hydro-cylinder 22 is moved upward passively.Scraper plate 25 moves up, when proximity switch A20 detects behind the position before draw operation got back to by scraper plate 25, electromagnetic clutch A9 is separated, to asynchronous machine B8 power-off, transmission shaft B12 and rope sheave A11 stops operating, no longer reclaim wireline A18, scraper plate 25 stops moving up, and rests on the position before draw operation.Rope sheave B16 is rotated further, and reclaims wireline B19, slide block 28 is moved up along guide rod 26 from guide rod 26 bottom, and the plate 29 of band hairbrush moves up, and the plate 29 of band hairbrush, with scraper plate 25, relative movement occurs.When proximity switch B21 detects the position before being with the plate 29 of hairbrush to get back to draw operation, namely slide block 28 gets back to the top of guide rod 26, electromagnetic clutch B14 is separated, to asynchronous machine C13 power-off, transmission shaft C17 and rope sheave B16 stops operating, no longer reclaim wireline B19, the position before being with the plate 29 of hairbrush to rest on draw operation.
Start the running gear of multifunctional mobile device 65, multifunctional mobile device 65 moves to the direction going out funnel B70.Cross solid state fermentation bed 66 when multifunctional mobile device 65 and after mobile any segment distance, stop mobile.Start the running gear of moving stop 62, moving stop 62 moves to solid state fermentation bed 66 direction.When moving stop 62 arrives solid state fermentation bed 66 and serves as a side of solid state fermentation bed 66, moving stop 62 stops mobile, see Fig. 1, Fig. 2.
Complete the whole process of solid state fermentation.
Claims (10)
1. a solid state fermentation mechanical method, it is characterized in that adopting solid state fermentation bed, discharge chamber, feeder, guide rail, device for transporting objects, moving stop and multifunctional mobile device, realize the mechanized operation of solid ferment process, and provide basic platform for Automated condtrol; Discharge chamber in the side of solid state fermentation bed, and is connected with solid state fermentation bed, and the bottom of discharge chamber is lower than the bottom of solid state fermentation bed; Moving stop, between solid state fermentation bed and discharge chamber, is a side of solid state fermentation bed; By feeder mass transport to solid state fermentation bed, realize automatic feed; Multifunctional mobile device comprises running gear, drawing mechanism, clearing apparatus, material compaction apparatus, material spreading out device, ppening-closing mean; Touch the material spreading out device movement automatically of material, with material generation relative movement, realize automatically shakeouing material; Material compaction apparatus moves above material, after material shakeouts, pat material, realizes the automatic compacting to material; Overlay film is automatically involved from ppening-closing mean, and overlay film covers on solid state fermentation bed, realizes the self-closed to solid state fermentation bed; Ppening-closing mean the automatic recovery covers the overlay film on solid state fermentation bed, realizes the automatic unlatching to solid state fermentation bed; Moving stop is movement automatically, moves apart solid state fermentation bed, and solid state fermentation bed is connected with discharge chamber; The drawing mechanism of movement automatically can push material to discharge chamber from solid state fermentation bed layer by layer, material moves to the device for transporting objects of discharge chamber from solid state fermentation bed, realizes self-emptying; The clearing apparatus of movement automatically can touch the bottom of solid state fermentation bed, push the remnants of solid state fermentation bed fermentation materials to discharge chamber, remaining fermentation materials moves to the device for transporting objects of discharge chamber from solid state fermentation bed, realize the automatic cleaning to remnants fermentation materials.
2. one kind realizes the solid-state fermentation installation of the method for claim 1, it is characterized in that, it comprises side and can automatically open and solid state fermentation bed (66), discharge chamber (72), feeder (67), guide rail, device for transporting objects, moving stop (62) and the multifunctional mobile device (65) closed; Discharge chamber (72) in solid state fermentation bed (66) side, and is connected with solid state fermentation bed (66), and the bottom of discharge chamber (72) is lower than the bottom of solid state fermentation bed (66); Moving stop (62) is positioned between solid state fermentation bed (66) and discharge chamber (72), as a side of solid state fermentation bed (66); Feeder (67) is positioned at directly over solid state fermentation bed (66); Guide rail comprises gear type guide rail A(63) and gear type guide rail B(64), gear type guide rail A(63) be fixed on the both sides of solid state fermentation bed (66), gear type guide rail A(63) parallel with the edge line of solid state fermentation bed (66), multifunctional mobile device (65) in solid state fermentation bed (66) top along gear type guide rail A(63) upper mobile; Gear type guide rail B(64) be fixed on the wall of discharge chamber (72), moving stop (62) can along gear type guide rail B(64) mobile; Gear type guide rail A(63) on proximity switch is set, for the detection of the shift position to multifunctional mobile device (65); Gear type guide rail B(64) on proximity switch is set, for the detection of the shift position to moving stop (62); Device for transporting objects comprises funnel A(68), transport tape A(69), go out funnel B(70) and transport tape B(71); Go out funnel A(68) be positioned at the below of moving stop (62), transport tape A(69) be positioned at funnel A(68) and below; Go out funnel B(70) be positioned at the opposite side of solid state fermentation bed (66), transport tape B(71) be positioned at funnel B(70) and below.
3. solid-state fermentation installation according to claim 2, is characterized in that the face that described moving stop (62) contacts with solid state fermentation bed (66) is concave surface, and cellar for storing things mud (61) is attached on the concave surface of moving stop (62); Moving stop (62) is concavo-convex staggered with the contact surface at cellar for storing things mud (61); Moving stop (62) is by asynchronous machine D(59) drive, narrow V-belt wheels C(54) by asynchronous machine D(59) power reach transmission shaft E(55); Transmission shaft E(55) revolution stress point at narrow V-belt wheels C(54), universal coupling B(56), on bearing, power is to the speed reduction unit B(57 at two ends) input shaft transmission, the speed reduction unit B(57 at two ends) drive moving stop motion-work wheel (58) respectively, be separately provided with two moving stop follow-up pulleys (60); Moving stop motion-work wheel (58), follow-up pulley (60) and gear type guide rail B(64) engage.
4. solid-state fermentation installation according to claim 2, is characterized in that described multifunctional mobile device (65) comprises running gear, drawing mechanism, clearing apparatus, material compaction apparatus, material spreading out device, ppening-closing mean; The running gear of multifunctional mobile device (65) is by asynchronous machine A(7) drive, narrow V-belt wheels A(1) by asynchronous machine A(7) power reach transmission shaft A(2); Transmission shaft A(2) revolution stress point at narrow V-belt wheels A(1), universal coupling A(4), on bearing (3), power is to the speed reduction unit A(5 at two ends) input shaft transmission, the speed reduction unit A(5 at two ends) drive multifunctional mobile device motion-work wheel (6) respectively, be separately provided with two multifunctional mobile device follow-up pulleys (53); Multifunctional mobile device motion-work wheel (6), follow-up pulley (53) and gear type guide rail A(63) engage.
5. solid-state fermentation installation according to claim 4, it is characterized in that described drawing mechanism is by asynchronous machine B(8) drive, asynchronous machine B(8) export the electromagnetic clutch A(9 that is coupling), electromagnetic clutch A(9) export the wheel box A(10 that is coupling), wheel box A(10) export the transmission shaft B(12 that is coupling); Transmission shaft B(12) revolution stress point on bearing; Transmission shaft B(12) on be fixed wtih two rope sheave A(11); Rope sheave A(11) on be tied with wireline A(18), wireline A(18) the other end is connected with scraper plate (25); Scraper plate (25) is at rope sheave A(11) below; Loop bar (23) upper end of retractable is fixed in the frame of multifunctional mobile device (65), and lower end is connected with scraper plate mounting block (24); Single-acting multistage hydraulic cylinder (22) one end is fixed in frame, and the other end of band piston is connected with scraper plate mounting block (24); Scraper plate mounting block (24) is for being close to the metal block of scraper plate (25) top, two sides, front and back, the scraper plate mounting block (24) be connected with loop bar (23) one end is fixedly connected on scraper plate (25), the scraper plate mounting block (24) connected with single-acting multistage hydraulic cylinder (22) one end only contacts with scraper plate (25), need not be fixedly connected with; The frame of multifunctional mobile device (65) is arranged a proximity switch A(20), detect the position that scraper plate (25) moves up.
6. solid-state fermentation installation according to claim 4, is characterized in that described clearing apparatus is by asynchronous machine C(13) drive; Asynchronous machine C(13) export the electromagnetic clutch B(14 that is coupling), electromagnetic clutch B(14) export the wheel box B(15 that is coupling), wheel box B(15) export the transmission shaft C(17 that is coupling); Transmission shaft C(17) revolution stress point on bearing; Transmission shaft is fixed wtih two rope sheave B(16); Rope sheave B(16) be tied with wireline B(19), wireline B(19) the other end with band hairbrush plate (29) be connected; Plate (29) with hairbrush is at rope sheave B(16) below; The bottom of the plate (29) with hairbrush is connected with hairbrush (30); The frame of multifunctional mobile device (65) arranges proximity switch B(21), the position that the plate (29) of detection zone hairbrush moves up; The scraper plate (25) of drawing mechanism is provided with guide rod (26), and the slide block (28) being fixed on the top of the plate (29) of band hairbrush can move up and down along guide rod (26); Scraper plate (25) arranges proximity switch C(27), the position that the plate (29) of detection zone hairbrush moves down.
7. solid-state fermentation installation according to claim 4, is characterized in that described material compaction apparatus is by reducing motor A(31) drive; Reducing motor A(31) output shaft connection cam (32); One end of the band roller of roller tappet (33) and cam (32) friction contact, the other end is connected with pressing plate frame (35); Pressing plate frame (35) is the rectangular frame that four pieces of flat boards are formed by connecting; Spring (34) lower end is fixed in the frame of multifunctional mobile device (65), and upper end is connected with the top board of pressing plate frame (35); Pressing plate frame (35) relies on the elastic force of spring (34), rests on aerial.
8. solid-state fermentation installation according to claim 4, is characterized in that described material spreading out device is driven by servomotor (36); Servomotor (36) exports the transmission shaft D(38 that is coupling); Transmission shaft D(38) revolution stress point on bearing; Transmission shaft is fixed two bevel gears (37); Be fixed on transmission shaft D(38) on bevel gear (37) engage with a bevel gear respectively; The bevel gear engaged with the bevel gear (37) on transmission shaft is connected with ball-screw (39) respectively; Transmission shaft D(38) mutually vertical with the screw rod of ball-screw (39); The nut of two ball-screws (39) is fixedly connected with the two ends of cultivated cutter (40) respectively.
9. solid-state fermentation installation according to claim 4, is characterized in that described ppening-closing mean is by reducing motor B(42) drive, narrow V-belt wheels B(41) by reducing motor B(42) and power reach and twine cloth cylinder (44); Electromagnetic clutch C(43) be in narrow V-belt wheels B(41) and twine between cloth cylinder (44); Twine the revolution stress point of cloth cylinder (44) on bearing; Twine on cloth cylinder (44) and be tied with two leashes (51); One end of leash (51) is fixed on and twines on cloth cylinder (44), and the other end is connected with leash mounting block (47); Article two, leash (51) is positioned between upper and lower two-layer overlay film (52); Leash (51) and overlay film (52) are fixed; Leash mounting block (47) is made up of three pieces of metal sheets: two pieces of lower ends being in the metal sheet of perpendicular are connected with the two ends of the metal sheet being in horizontal plane respectively, and the metal sheet being in horizontal plane has a circular hole; Two switch A(45) be fixed on the front side twining cloth cylinder (44); Two bearing part A(49 being in horizontal plane) be separately fixed at two switch A(45) below, bearing part A(49) for being in the metal sheet of horizontal plane, and bearing part A(49) range switch A(45) one end far away tilts earthward; Bearing part A(49) and switch A(45) between leave space, leash (51) is passed from this space; The side being provided with moving stop (62) at solid state fermentation bed (66) arranges two switch B(46); Switch A(45) with switch B(46) line parallel with the edge line of solid state fermentation bed (66); Two pieces of bearing part B(50 being in horizontal plane) be separately fixed at two switch B(46) below; Two switch B(46) top one puncher (48) is set respectively, puncher (48) liftable perforated pillar; Puncher (48) decline perforated pillar, perforated pillar can touch bearing part B(50); Described switch A(45) and switch B(46) for travel switch or tap into switch.
10. a mechanize process for solid state fermentation for device according to claim 2, is characterized in that comprising the steps:
1) moving stop (62) is positioned between discharge chamber (72) and solid state fermentation bed (66), for a side of solid state fermentation bed (66), multifunctional mobile device (65), in the top of solid state fermentation bed (66), treats that fermentation materials is fallen solid state fermentation bed (66) from feeder (67);
2) multifunctional mobile device (65) is mobile in solid state fermentation bed (66) top, cultivated cutter (40) moves down and touches treats fermentation materials, along with multifunctional mobile device (65) movement cultivated cutter (40) with treat fermentation materials relative movement, treat fermentation materials and shakeout; Complete after treating the shakeouing of fermentation materials, treat that the table plane of fermentation materials and solid state fermentation bed (66) top maintain an equal level, plough cutter (40) and move up, no longer touch and treat fermentation materials, multifunctional mobile device (65) moves apart solid state fermentation bed (66) top;
3) cellar for storing things mud is fallen from feeder (67) and is treated fermentation materials, multifunctional mobile device (65) is mobile in solid state fermentation bed (66) top, plough cutter (40) move down and touch cellar for storing things mud, along with cultivated cutter (40) and the cellar for storing things mud relative movement of multifunctional mobile device (65) movement, cellar for storing things mud is shakeout; Complete after the shakeouing of mud of cellar for storing things, plough cutter (40) and move up, no longer touch cellar for storing things mud;
4) start the material compaction apparatus of multifunctional apparatus (65), cellar for storing things mud patted by the pressing plate frame (35) along with multifunctional mobile device (65) movement, carries out compacting to cellar for storing things mud;
5) after completing cellar for storing things mud compacting, multifunctional mobile device (65) moves to puncher (48) direction, when the circular hole of leash mounting block (47) is immediately below the perforated pillar of puncher (48), multifunctional mobile device (65) stops mobile, perforated pillar transferred by puncher (48), perforated pillar passes circular hole and touches bearing part B(50), leash mounting block (47) is fixed on the below of puncher (48); Multifunctional mobile device (65) is to going out funnel B(70) direction moves, and twine cloth cylinder (44) passive rotation, overlay film (52) is involved out from twining cloth cylinder (44); Multifunctional mobile device (65) crosses solid state fermentation bed (66), move apart after directly over solid state fermentation bed (66) and stop moving, twine cloth cylinder (44) active rotation, eliminate the exceptionally straight state of leash (51), on cellar for storing things mud overlay film (52) being fallen cover and treat on fermentation materials;
6) through the fermentation time of setting, puncher (48) rises perforated pillar, leash mounting block (47) is no longer fixed on puncher (48) below, twine cloth cylinder (44) to rotate, reclaim overlay film (52), leash mounting block (47) is subject to the pulling force of leash (51), to switch A(45) direction moves, when leash mounting block (47) moves to bearing part A(49) go up and touch switch A(45) time, stop reclaiming overlay film (52);
7) scraper plate (25) moves down, remained basically stable in the lower end of scraper plate (25) and fermentation materials surface, multifunctional mobile device (65) is mobile in solid state fermentation bed (66) top, the scraper plate (25) of movement pushes the cellar for storing things mud covered on fermentation materials to transport tape B(71 thereupon), cellar for storing things mud is through going out funnel B(70) fall into transport tape B(71) on;
8) moving stop (62) is along gear type guide rail B(64) mobile, move apart solid state fermentation bed (66), solid state fermentation bed (66) communicates with discharge chamber (72);
9) multifunctional mobile device (65) moves around in solid state fermentation bed (66) top, multifunctional mobile device (65) often does and once moves around, scraper plate (25) moves down, scraper plate (25) is made to inject fermentation materials, along with the scraper plate (25) of multifunctional mobile device (65) movement successively pushes the fermentation materials in solid state fermentation bed (66) to discharge chamber (72), fermentation materials is through going out funnel A(68) fall transport tape A(69) on;
10) plate (29) of hairbrush is with to move down, hairbrush (30) is made to touch the bottom of solid state fermentation bed (66), multifunctional mobile device (65) is mobile in solid state fermentation bed (66) top, thereupon movement hairbrush (30) by solid state fermentation bed (66) bottom remnants fermentation materials push discharge chamber (72) to, remnants fermentation materials through going out funnel A(68) fall transport tape A(69) on.
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| CN105713820A (en) * | 2016-04-13 | 2016-06-29 | 镇江市恒康调味品厂 | Adjustment mechanism for conveying and steaming column for vinegar preparation |
| CN106479815B (en) * | 2016-11-10 | 2023-10-27 | 扬州显业集团有限公司 | Intelligent continuous fermentation system of solid white spirit |
| CN107467253B (en) * | 2017-09-21 | 2020-09-22 | 贵州省湄潭县庆丰茶业有限公司 | Processing method of black tea |
| CN107455507B (en) * | 2017-09-21 | 2020-09-22 | 贵州省湄潭县庆丰茶业有限公司 | Fermentation device of black tea |
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| JPH09224646A (en) * | 1996-02-26 | 1997-09-02 | Fujiwara Techno Art:Kk | Rotating disk solid culture device |
| CN103497891A (en) * | 2013-10-09 | 2014-01-08 | 长沙理工大学 | Microbiological solid-state seed producing and fermenting device |
| CN203469507U (en) * | 2013-08-19 | 2014-03-12 | 山东宝力生物质能源股份有限公司 | Device for continuously separating ethanol from solid state fermentation material |
| CN203866289U (en) * | 2014-06-01 | 2014-10-08 | 王明跃 | Solid-state koji-making and fermenting device for brewing liquor |
-
2014
- 2014-11-03 CN CN201410610227.8A patent/CN104357276B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2165135Y (en) * | 1993-04-07 | 1994-05-18 | 雷鸣书 | Fast fermenting apparatus |
| JPH09224646A (en) * | 1996-02-26 | 1997-09-02 | Fujiwara Techno Art:Kk | Rotating disk solid culture device |
| CN203469507U (en) * | 2013-08-19 | 2014-03-12 | 山东宝力生物质能源股份有限公司 | Device for continuously separating ethanol from solid state fermentation material |
| CN103497891A (en) * | 2013-10-09 | 2014-01-08 | 长沙理工大学 | Microbiological solid-state seed producing and fermenting device |
| CN203866289U (en) * | 2014-06-01 | 2014-10-08 | 王明跃 | Solid-state koji-making and fermenting device for brewing liquor |
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| Publication number | Publication date |
|---|---|
| CN104357276A (en) | 2015-02-18 |
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