CN104179096A - Sleeper replacement device - Google Patents

Sleeper replacement device Download PDF

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Publication number
CN104179096A
CN104179096A CN201410451823.6A CN201410451823A CN104179096A CN 104179096 A CN104179096 A CN 104179096A CN 201410451823 A CN201410451823 A CN 201410451823A CN 104179096 A CN104179096 A CN 104179096A
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CN
China
Prior art keywords
fixed
stirring cage
cylinder
gear
hole
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Granted
Application number
CN201410451823.6A
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Chinese (zh)
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CN104179096B (en
Inventor
于向军
赵丹梅
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Kunming University
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Kunming University
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Priority to CN201410451823.6A priority Critical patent/CN104179096B/en
Publication of CN104179096A publication Critical patent/CN104179096A/en
Application granted granted Critical
Publication of CN104179096B publication Critical patent/CN104179096B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a sleeper replacement device. The sleeper replacement device is composed of a vibration stone pushing device, a four nut synchronization assembly and disassembly device, a rail lifting sleeper rotation device, a sleeper pushing and pulling device, a vibration rotary excavating stone discharging device, a rail car, an electric generator, a hydraulic system case, a first camera component, a second camera component, a third camera component, a forth camera component and a monitor, wherein a plurality of trundles and two longitudinal beams are installed on the rail car, the vibration stone pushing device, the four nut synchronization assembly and disassembly device, the rail lifting sleeper rotation device, the sleeper pushing and pulling device, the vibration rotary excavating stone discharging device, the electric generator and the hydraulic system case are arrange on the two longitudinal beams of the rail car, and the monitor is arranged in a cab of a tractor truck. The sleeper replacement device can rapidly align a working device to a position to be processed, can adapt to sleeper replacement work of straight and curve rail segments, easily achieves program automatic control, is convenient to operate, simple in structure, reliable in performance, and high in mechanization operating rate, and can fully and reasonably use limited line repair skylight operation time to complete the sleeper replacement work.

Description

A kind of sleeper relaying machine
Technical field
The present invention relates to a kind of railway maintenance machinery, particularly a kind of sleeper relaying machine.
Background technology
Railroad sleeper is in long use procedure, due to the reason of natural subsidence and vibration, the local sleeper of railway sinks, and need to carry out maintenance, and indivedual sleepers damage, need to change in time, in the process of sleeper replacement, adopt manual work, waste time and energy, inefficiency can not be finished the work in effective train passage gap (being commonly called as: skylight).
Summary of the invention
The object of this invention is to provide a kind of sleeper relaying machine.
The present invention pushes away stone device by vibration, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, push-and-pull sleeper device, the row's of digging stone device is revolved in vibration, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor composition, railcar is provided with multiple castors and two longerons, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, push-and-pull sleeper device, the row's of digging stone device is revolved in vibration, generator and hydraulic system case are arranged on two longerons of railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator provides power for oil pump and motor, in described hydraulic system case, be provided with fuel tank, oil pump, various hydraulic control valve,
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the first elevating mechanism, four two ends and pushes away stone assembly and form, the first elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the first vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; The first two ends, vibrating motor left and right is fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, and the cylinder body middle part symmetric position of the second oil cylinder is connected two and has the short cylindrical of internal thread hole, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is made up of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the second elevating mechanism, two two ends, the second elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is made up of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is made up of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by rail-lifting equipment and swivel block installation composition, rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is made up of the 3rd elevating mechanism and swivel block assembly, the 3rd elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is made up of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining.
Described push-and-pull sleeper device is made up of fixed muffle, extension sleeve, oil cylinder, two the first resistance assemblies, two the second resistance assemblies and grabbing assembly, fixed muffle is provided with two the first ears rings, two the second ears rings and four square holes, and extension sleeve is provided with two first surface resistance slideways, two the second curved surface resistance slideways, two installations counterbore, two monaural rings and rectangular grooves; The cylinder body of oil cylinder is provided with flange, piston rod external part is provided with flange; The first resistance assembly is made up of the first drag strut, torsion spring and bearing pin, and the first drag strut is provided with pin-and-hole and the face of cylinder, and the second resistance assembly is made up of the second drag strut, torsion spring and bearing pin, and the second drag strut is provided with pin-and-hole and the face of cylinder;
Described grabbing assembly is by gripper, the afterburning assembly of gripper and gripper Position Control assembly composition, gripper is by the first lever, the second lever, two the first bearing pins, two pressing plates and two the second bearing pin compositions, the first lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, the second lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, anti-slip rubber layer and ears ring are connected on pressing plate, the afterburning assembly of gripper is by push-and-pull round bar, sleeve, the first truncated cone piece that rises, the second truncated cone piece that rises, two bracers, two slide jaw, two spiral tension springs, two bidirectionally limited plates of bracer and two gusset compositions, push-and-pull round bar is provided with flange, threaded shaft section and circular shaft section, the truncated cone piece that rises is provided with axis hole and the conical surface, bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, two symmetrical not a half oval taper hole and semicircle orifices, spiral tension spring is provided with two mounting circular rings, the bidirectionally limited plate of bracer is provided with lever limiting plate and square hole, gripper Position Control assembly is by suspension, the first semiaxis, the second semiaxis, two torsion springs, partial gear and nut composition, suspension is provided with axis hole, the first semi girder, the first tooth bar, the second semi girder, the second tooth bar, the first semiaxis is provided with ears ring, internal thread hole and axle journal, the second semiaxis is provided with ears ring and external screw thread shaft part,
It is by revolving the row's of digging stone device, vibrating device and stirring cage row stone installation composition that the row's of digging stone device is revolved in described vibration, revolves the row's of digging stone device and is revolved and dug assembly and drive system forms by two the 4th elevating mechanisms, two; The 4th elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod and six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Revolve and dig hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that assembly has flange by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, ten self-lubricating bushings, five two ends and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, the second dextrorotation stirring cage, left-handed stirring cage and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole;
Drive system is made up of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box.
Vibrating device is made up of the top rail of the second elevating mechanism, several elastic connecting component, gear housing and the second vibrating motor, and elastic connecting component is made up of connecting bolt, two helical compression springs, nut and pads;
Stirring cage row stone device is discharged assembly by face of cylinder under casing body and ballast and is formed, face of cylinder under casing body is provided with ten and leads stone cylinder and motor room, lead stone cylinder and be provided with two square flanges, two side, motor room is provided with stirring cage axis hole, it is by left-handed stirring cage that ballast is discharged assembly, the first gear, motor, the second gear, dextrorotation stirring cage, two end caps, two thrust bearings and two hex nut compositions, left-handed stirring cage is provided with axle journal, inner hexagonal hole, external screw thread shaft part, dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part, external screw thread shaft part, end cap is provided with stirring cage axis hole and row's spur,
Described the first camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly is by camera and camera bracket composition; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on by the base plate of camera bracket on the lower transverse beam of the first elevating mechanism;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the first two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, composition elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, composition vibration pushes away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, and composition vibration pushes away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, composition series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the second elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, by sheathed the second gear and be fixed in rotating shaft, magnetic tool interior Hexagonal jacket is fixed on to rotating shaft lower end, by sheathed the first gear and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, composition Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, the synchronous assembling and disassembling device of composition sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, composition rail-lifting equipment;
The 3rd camera assembly is fixed on by camera bracket base plate on the fixed muffle of rail-lifting equipment;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, composition swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin, composition swivel block device respectively;
The first tooth bar and the second tooth bar are fixed on respectively on the first semi girder and the second semi girder, and the first semi girder and the second semi girder are all fixed on suspension, rise piece and sleeve of the first truncated cone is sheathed on push-and-pull round bar successively, two slide jaw are inserted respectively to two slide jaw holes of one of them bracer, two slide jaw holes of two slide jaw and another bracer are coaxial and insert, two spiral tension springs are placed in two spiral tension spring grooves of two bracer compositions, two mounting circular rings of spiral tension spring are sheathed on respectively on two round pins of two bracers, two bracers are sheathed on push-and-pull round bar, then piece and first truncated cone piece symmetry that rises that the second truncated cone risen is sheathed on push-and-pull round bar, suspension shaft borehole jack is established push-and-pull round bar top nut pretension, push-and-pull round bar flange and cylinder piston rod flange are fixed with one, oil cylinder penetrates fixed muffle is fixed on fixed muffle rear end cap the cylinder body flange symmetry of oil cylinder, extension sleeve along push-and-pull round bar penetrate fixed muffle on it two counterbores are installed just to two bracers, by two two bracer both sides of installing in counterbore of two symmetrical insertions of the bidirectionally limited plate of bracer, and bidirectionally limited bracer plate is fixed on extension sleeve, two gussets are fixed on respectively on two bracer left and right sides, after the first ears ring of torsion spring, the first drag strut and fixed muffle is coaxial, bearing pin is penetrated to composition the first resistance assembly, after torsion spring, the second drag strut and fixed muffle the second ears ring are coaxial, bearing pin is penetrated to composition the second resistance assembly, under the effect of torsion spring, be articulated with two the first drag struts of the fixed muffle left and right sides the first ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the first drag struts are pressed on extension sleeve side all the time, under the effect of torsion spring, be articulated with two the second drag struts of the fixed muffle left and right sides the second ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the second drag struts are pressed on extension sleeve side all the time, and fixed muffle is fixed on two longerons of railcar,
The first semiaxis wears after the monaural ring of the extension sleeve left side, torsion spring is set on the first semiaxis, partial gear is sheathed and be fixed on the axle journal of the first semiaxis again, the second semiaxis wears after the monaural ring of extension sleeve the right, torsion spring is set on the second semiaxis, again the second semiaxis external screw thread shaft part is screwed in the first semiaxis internal thread hole, the first pin-and-hole of the first lever and the first semiaxis ears ring coaxially penetrate the first bearing pin, first lever the second pin-and-hole and pressing plate ears ring coaxially penetrate the second bearing pin, the first pin-and-hole of the second lever and the ears ring of the second semiaxis coaxially penetrate the first bearing pin, the second pin-and-hole of the second lever and the ears ring of pressing plate coaxially penetrate the second bearing pin, composition gripper, gripper under partial gear and the first tooth bar and the second tooth bar control in level.
Left-handed stirring cage is arranged left end in the under casing body of the stone device face of cylinder from stirring cage left-handed stirring cage axle journal is passed to left side, motor room axis hole, dextrorotation stirring cage is arranged right-hand member in the under casing body of the stone device face of cylinder from stirring cage will revolve stirring cage axle journal through right side, motor room axis hole, the second gear is sheathed and be fixed on left-handed stirring cage axle, make left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage, until dextrorotation stirring cage outer-hexagonal shaft part penetrates left-handed stirring cage inner hexagonal hole, two end cap shaft holes are sheathed on respectively on left-handed stirring cage external screw thread shaft part and dextrorotation stirring cage external screw thread shaft part, by screw, end cap is fixed on casing, thrust bearing is sheathed on left-handed stirring cage axle top nut pretension from left-handed stirring cage external screw thread shaft part, thrust bearing is sheathed on dextrorotation stirring cage axle top nut pretension from dextrorotation stirring cage external screw thread shaft part, the first gear is fixed on the output shaft of motor, electric baseboard is fixed on motor room's top board soffit, the first gear is engaged with the second gear, motor room's cover plate is fixed on the under casing body of the face of cylinder, composition stirring cage row stone device,
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, remaining nineteen hangs cylinder and nineteen stirring cage sleeve is solidly fixed respectively, sheathed being fixed on the under casing body of the stirring cage row stone device face of cylinder of square draw-in groove of stirring cage sleeve led on the square flange of stone cylinder, remaining nineteen hangs cylinder and is fixed on respectively on the under casing body of the nineteen stirring cage row stone device face of cylinder and leads on the square flange of stone cylinder,
20 that are fixed with one are hung an axis hole and are coaxially fixed with one with 20 corresponding axis holes of gear housing base plate respectively;
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three remaining the first dextrorotation stirring cage axles penetrate gear housing dextrorotation stirring cage axis hole, and four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven remaining the second dextrorotation stirring cage axles penetrate gear housing the second dextrorotation stirring cage axis hole, and eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven remaining left-handed stirring cage axles penetrate the left-handed stirring cage axis hole of gear housing, and eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
Coaxial sheathed being fixed in wheel casing gear shaft hole of gear shaft, the 3rd gear is sheathed to be fixed on gear shaft, and three remaining gear shafts are fixed in wheel casing gear shaft hole, and three remaining the 3rd gears are sheathed and be fixed on three gear shafts respectively;
All axles that all axis holes of covering on gear-box are corresponding with it are coaxial sheathed on it, gear-box upper cover and gear housing are closed, 20 the second thrust bearings are sheathed on respectively on eight the second dextrorotation stirring cage axles, eight left-handed stirring cage axles and four gear shafts, nut pretension, the second vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cage axles respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and covers, four the second thrust bearings are inserted in respectively on the second axle journal of four the first dextrorotation stirring cages, nut pretension,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, form the 4th elevating mechanism,
The 4th camera assembly is fixed on by camera bracket base plate on the lower transverse beam of the 4th elevating mechanism;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, and the row's of digging stone device is revolved in composition vibration.
The invention has the beneficial effects as follows:
1. equipment rapid alignment can be treated to operating position;
3. can adapt to straight line and pillow work is changed in curved rail length section;
4. be easy to realize procedure auto-control, easy to operate;
5. simple in structure, dependable performance, do mechanization operation rate are high, can fully rationally utilize limited circuit to repair " skylight " activity duration, complete the pillow work of changing.
Brief description of the drawings
Fig. 1 is off working state schematic perspective view of the present invention.
Fig. 2 is that the present invention's vibration pushes away the stone device state schematic perspective view of starting working.
Fig. 3 is that the present invention's vibration pushes away stone device power cut-off state schematic perspective view.
Fig. 4 is the first elevating mechanism schematic perspective view of the present invention.
Fig. 5 is that the present invention's vibration pushes away stone assembly suspension bracket upper wall and cuts schematic perspective view open.
Fig. 6 is the local enlarged diagram in A place in Fig. 5.
Fig. 7 is that the present invention's vibration pushes away stone assembly schematic perspective view.
Fig. 8 is the upward view of Fig. 7.
Fig. 9 is the present invention's the synchronous assembling and disassembling device duty of four nuts schematic perspective view.
Figure 10 is the present invention's the 3rd elevating mechanism schematic perspective view.
Figure 11 is Double-nut synchronous mounting or dismounting assembly schematic perspective view of the present invention.
Figure 12 is that Double-nut synchronous mounting or dismounting component gear case antetheca of the present invention is cut schematic perspective view open.
Figure 13 is the front view of Figure 12.
Figure 14 be the present invention carry the rail swivel block device state schematic perspective view of starting working.
Figure 15 be the present invention carry rail swivel block device power cut-off state diagram schematic perspective view.
Figure 16 is the present invention's the 4th elevating mechanism schematic perspective view.
Figure 17 is the local enlarged diagram of Figure 16 left view.
Figure 18 is the present invention's swivel block device schematic perspective view.
Figure 19 is the B place enlarged diagram in Figure 18.
Figure 20 is the swivel block assembly schematic perspective view of the present invention's swivel block device.
Figure 21 is that the present invention's rail-lifting equipment off working state fixed muffle antetheca is cut front view open.
Figure 22 is that the present invention's rail-lifting equipment duty fixed muffle antetheca is cut front view open.
Figure 23 is the present invention's push-and-pull sleeper device duty schematic perspective view.
Figure 24 is the present invention's push-and-pull sleeper device schematic perspective view.
Figure 25 is the local schematic perspective view that amplifies of the C in Figure 24.
Figure 26 is that the fixed muffle antetheca of the present invention's push-and-pull sleeper device is cut schematic perspective view open.
Figure 27 is the present invention's grabbing assembly travel position schematic perspective view.
Figure 28 is that the present invention's grabbing assembly pushes away sleeper state schematic perspective view.
Figure 29 is that the present invention's grabbing assembly draws sleeper state schematic perspective view.
Figure 30 is the schematic perspective view of two bracer combinations of the present invention's grabbing assembly.
Figure 31 is the bidirectionally limited plate schematic perspective view of bracer of the present invention's grabbing assembly.
Figure 32 is the first semiaxis schematic perspective view of the present invention's gripper Position Control assembly.
Figure 33 is the second semiaxis schematic perspective view of the present invention's gripper Position Control assembly.
Figure 34 is the suspension schematic perspective view of the present invention's gripper Position Control assembly.
Figure 35 is the present invention's the afterburning part assembly of gripper schematic perspective view.
Figure 36 is that the present invention's vibration is revolved and dug equipment duty schematic perspective view.
Figure 37 is the second elevating mechanism schematic perspective view of the present invention.
Figure 38 is the front view of Figure 27.
Figure 39 is the local enlarged diagram in D place in Figure 38.
Figure 40 is the second elevating mechanism top rail schematic perspective view of the present invention.
Figure 41 is the present invention's drive system gear housing schematic perspective view.
Figure 42 is that revolving of the present invention dug assembly stirring cage sleeve schematic perspective view.
Figure 43 is that revolving of the present invention dug assembly the first dextrorotation stirring cage schematic perspective view.
Figure 44 is that vibration of the present invention is revolved the row's of digging stone device part and cutd open schematic perspective view.
Figure 45 is the left view of Figure 44.
Figure 46 is the local enlarged diagram in E place in Figure 45.
Figure 47 is stirring cage row stone device schematic perspective view of the present invention.
Figure 48 is the F place enlarged diagram in Figure 47.
Figure 49 is the top view of Figure 47.
Figure 50 is another schematic perspective view of stirring cage row stone device of the present invention.
Figure 51 is the local enlarged diagram in G place in Figure 50.
Figure 52 is the present invention's the left-handed stirring cage schematic perspective view of stirring cage row's stone device.
Figure 53 is the present invention's stirring cage row stone device dextrorotation stirring cage schematic perspective view.
Figure 54 is camera assembly schematic perspective view of the present invention.
Figure 55 is camera assembly left view of the present invention.
Figure 56 is camera assembly upward view of the present invention.
Detailed description of the invention
Refer to Fig. 1, Fig. 2, Fig. 9, Figure 14, Figure 23, shown in Figure 36, for embodiments of the invention, this embodiment pushes away stone device 3 by vibration, the synchronous assembling and disassembling device 4 of four nuts, carry rail swivel block device 5, push-and-pull sleeper device 6, the row's of digging stone device 9 is revolved in vibration, railcar 10, generator 11, hydraulic system case 12, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15, the 4th camera assembly 16 and monitor composition, railcar 10 is provided with multiple castors 101 and two longerons 102, vibration pushes away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carry rail swivel block device 5, push-and-pull sleeper device 6, vibration is revolved and is dug lithagoue machine 9, generator 11 and hydraulic system case 12 are arranged on two longerons 102 of railcar 10, railcar 10 is drawn by engineering truck, monitor is located in tractor cab, generator 11 provides power for oil pump and motor, in described hydraulic system case, be provided with fuel tank, oil pump, various hydraulic control valve,
Refer to shown in Fig. 2 to Fig. 8, it is by the first elevating mechanism 30 that described vibration pushes away stone device 3, four two ends have the suspension rod 31 of flange and two vibrations and push away stone assembly 34 and form, the first elevating mechanism 30 is made up of symmetrically arranged two series connection parallelogram lindages 32 and the first oil cylinder 33, series connection parallelogram lindage 32 is by lower transverse beam 320, top rail 321, two the first forks 322, two the second forks 323, connecting rod 324, six bearing pins 325 form, on lower transverse beam 320, be fixed with four ears rings 3201, on top rail 321, be fixed with four ears rings 3211 and four cantilevers 3212,
Described vibration push away stone assembly 34 by suspension bracket 341, the first vibrating motor 342, two the second oil cylinders 343, two cut somebody's hair 344, four connectors 345 and four elastic connecting components 346 form, on suspension bracket 341, be arranged with four junction plates 3411, junction plate 3411 is provided with ears ring 3412; Vibrating motor 342 two ends, left and right are fixed with square connecting plate 3421; Be connected two external part of short cylindrical 3432, the second oil cylinder 343 piston rods with internal thread hole of the cylinder body middle part symmetric position that the cylinder body of the second oil cylinder 343 is provided with flange 3431, the second oil cylinders 343 is provided with flange 3433; Cut somebody's hair and 344 be provided with square flange 3441; Connector 345 is provided with to be had the square earrings 3451 of bolt hole and has externally threaded round bar 3452; Elastic connecting component 346 is made up of connecting bolt 3461, two helical compression springs 3462 and nut 3463;
Refer to shown in Fig. 9 to Figure 13, the described synchronous assembling and disassembling device 4 of four nuts is by the second elevating mechanism 40, two two ends have the pull bar 41 of flange, two coupling assemblings 42 and two Double-nut synchronous mounting or dismounting assemblies 43 form, the second elevating mechanism 40 is made up of symmetrically arranged two series connection parallelogram lindages 44 and oil cylinder 45, series connection parallelogram lindage 44 is by lower transverse beam 440, top rail 441, two the first forks 442, two the second forks 443, connecting rod 444, six bearing pins 445 form, on lower transverse beam 440, be fixed with four ears rings 4401, on top rail 441, be fixed with four ears rings 4411, coupling assembling 42 is made up of inverted U frame 421, two slide block 422 and two bolts 423 with bolt hole, Double-nut synchronous mounting or dismounting assembly 43 is made up of low speed high torque hydraulic motor 430, the first gear 431, gear shaft 432, two the second gears 433, two rotating shafts 434, two magnetic interior Hexagonal jackets 435 of tool, gear housing 436, gear-box upper cover 437, four thrust bearings 438 and four hex nuts 439, and pull bar 41 is provided with the first flange 411 and the second flange 412,
Refer to Figure 14, shown in Figure 21 and Figure 22, the described rail swivel block device 5 of carrying is made up of rail-lifting equipment 51 and swivel block device 52, rail-lifting equipment 51 is by fixed muffle 510, the two rod hydraulic jacks 511 of dual Piston, two telescopic arms 512 and two carry cylinder of rail 513 and form, in the middle of two rod hydraulic jack 511 cylinder barrels of dual Piston, symmetric position is provided with connecting bottom board 5111, piston rod 5112, piston rod free end is provided with flange 5113, fixed muffle 510 is provided with two ears rings 5101, telescopic arm 512 is provided with arc-shaped surface 5121, carry and on cylinder of rail 513 cylinder bodies, be fixed with gusset 5131 and monaural ring 5132, carry cylinder of rail 513 piston rod external parts and be fixed with fagging 5133,
Refer to shown in Figure 14, Figure 15, Figure 16 to Figure 20, swivel block device 52 is made up of the 3rd elevating mechanism 53 and swivel block assembly 56, the 3rd elevating mechanism 53 is made up of symmetrically arranged two series connection parallelogram lindages 54 and oil cylinder 55, series connection parallelogram lindage 54 is made up of lower transverse beam 540, top rail 541, two the first forks 542, two the second forks 543, connecting rod 544, six bearing pins 545, on lower transverse beam 540, be fixed with four ears rings 5401, on top rail 541, be fixed with four the first ears rings 5411 and four the second ears rings 5412; Swivel block assembly 56 is made up of strut and tie 561, support bar 562, bull stick 563 and elastic positioning card 564, strut and tie 561 is provided with ears ring 5611 and monaural ring 5612, support bar 562 is provided with the first monaural ring 5621, the second monaural ring 5622, ears ring 5623 and gag lever post 5624, bull stick 563 be provided with monaural ring 5631 and in be fixed with the round buss 5632 of plastic cement lining;
Refer to shown in Figure 23 to Figure 35, described push-and-pull sleeper device 6 is made up of fixed muffle 61, extension sleeve 62, oil cylinder 63, two the first resistance assemblies 64, two the second resistance assemblies 65 and grabbing assembly 66, fixed muffle 61 is provided with two the first ears rings 611, two the second ears rings 612 and four square holes 613, and extension sleeve 62 is provided with two first surface resistance slideways 621, two the second curved surface resistance slideway 622, two counterbore 623, two monaural rings 624 and rectangular grooves 625 are installed; The cylinder body of oil cylinder 63 is provided with flange 631, piston rod external part is provided with flange 632; The first resistance assembly 64 is made up of the first drag strut 641, torsion spring 642 and bearing pin 643, the first drag strut 641 is provided with pin-and-hole 6411 and the face of cylinder 6412, the second resistance assembly 65 is made up of the second drag strut 651, torsion spring 642 and bearing pin 643, and the second drag strut 651 is provided with pin-and-hole 6511 and the face of cylinder 6512;
Described grabbing assembly 66 is by gripper 67, the afterburning assembly 68 of gripper and gripper Position Control assembly 69 form, gripper 67 is by the first lever 671, the second lever 672, two the first bearing pins 673, two pressing plates 674 and two the second bearing pins 675 form, the first lever 671 is provided with location-plate 6711, the first pin-and-hole 6712 and the second pin-and-hole 6713, the second lever 672 is provided with location-plate 6721, the first pin-and-hole 6722 and the second pin-and-hole 6723, anti-slip rubber layer 6741 and ears ring 6742 are connected on pressing plate 674, the afterburning assembly 68 of gripper is by push-and-pull round bar 681, sleeve 682, the first truncated cone piece 683 that rises, the second truncated cone piece 684 that rises, two bracers 685, two slide jaw 686, two spiral tension springs 687, two bidirectionally limited plates 688 of bracer and two gussets 689 form, push-and-pull round bar 681 is provided with flange 6811, threaded shaft section 6812 and circular shaft section 6813, the truncated cone piece 683 that rises is provided with axis hole 6831 and the conical surface 6832, bracer 685 is provided with two slide jaw holes 6851, two spiral tension spring groove 6852 is installed, two round pins 6853 that are connected thereon, two symmetrical not a half oval taper hole 6854 and semicircle orifices 6855, spiral tension spring 687 is provided with two mounting circular rings 6871, the bidirectionally limited plate 688 of bracer is provided with lever limiting plate 6881 and square hole 6882, gripper Position Control assembly 69 is by suspension 691, the first semiaxis 692, the second semiaxis 693, two torsion springs 694, partial gear 695 and nut 696 form, suspension 691 is provided with axis hole 6911, the first semi girder 6912, the first tooth bar 6913, the second semi girder 6914, the second tooth bar 6915, the first semiaxis 692 is provided with ears ring 6921, internal thread hole 6922 and axle journal 6923, the second semiaxis 693 is provided with ears ring 6931 and external screw thread shaft part 6932,
Refer to shown in Figure 36 to Figure 53, described vibration is revolved the row's of digging stone device 9 by revolving the row's of digging stone device 90, vibrating device 94 and stirring cage row stone device 95 forms, and revolves the row's of digging stone device 90 and is revolved and dug assembly 92 and drive system 93 forms by two the 4th elevating mechanisms 91, two; The 4th elevating mechanism 91 is made up of symmetrically arranged two series connection parallelogram lindages 910 and oil cylinder 911, series connection parallelogram lindage 910 is made up of lower transverse beam 9101, top rail 9102, two the first forks 9103, two the second forks 9104, connecting rod 9105 and six bearing pins 9106, on lower transverse beam 9101, be fixed with four ears rings 9107, on top rail 9102, be fixed with eight ears rings 9108 and symmetrically arranged two junction plates 9109, top rail junction plate 9109 is provided with several bolts hole 9110;
Revolve dig assembly 92 by the left-handed stirring cage of two the first dextrorotation stirring cages 921, four the second dextrorotation stirring cage 922, four 923, ten stirring cage sleeves 924, ten self-lubricating bushings 925, five two ends have flange hang cylinder 926, ten 928 and 12 hex nuts 929 of 927,12 the second thrust bearings of the first thrust bearing form, the first dextrorotation stirring cage 921 is provided with stirring cage axle 9211, the shaft shoulder 9212, the first axle journal 9213 and the second axle journal 9214, the second dextrorotation stirring cage 922, left-handed stirring cage 923 and the first dextrorotation stirring cage 921 structural similarities, without the second axle journal; Stirring cage sleeve 924 is provided with square draw-in groove 9241, four sharp pawls 9242 and axis holes 9243;
Drive system 93 is by two low speed high torque hydraulic motors 931, two hydraulic motor supports 932, two the first gears 933, four the second gears 934, four gear shafts 935, 24 the 3rd gears 936, gear housing 937 and gear-box upper cover 938 form, low speed high torque hydraulic motor 931 is provided with output shaft 9311, on gear housing 937, be symmetrical arranged two junction plates 9371, four the first dextrorotation stirring cage axis holes 9372, four gear axis holes 9373, eight the second dextrorotation stirring cage axis holes 9374 and eight left-handed stirring cage axis holes 9375, gear housing junction plate 9371 is provided with several bolts hole 9376, gear-box upper cover 938 is provided with the axis hole corresponding with gear housing 937.
Vibrating device 94 is made up of top rail 9102, several elastic connecting component 941, gear housing 937 and second vibrating motor 942 of elevating mechanism 91, and elastic connecting component 941 is made up of connecting bolt 9411, two helical compression springs 9412, nut 9413 and pads 9415;
Stirring cage row stone device 95 is discharged assembly 97 by face of cylinder under casing body 96 and ballast and is formed, face of cylinder under casing body 96 is provided with ten and leads stone cylinder 961 and motor room 962, lead stone cylinder 961 and be provided with two square flanges 9611, 962 two sides, motor room are provided with stirring cage axis hole 9621, it is by left-handed stirring cage 971 that ballast is discharged assembly 97, the first gear 972, motor 973, the second gear 974, dextrorotation stirring cage 975, two end caps 976, two thrust bearings 977 and two hex nuts 978 form, left-handed stirring cage 971 is provided with axle journal 9711, inner hexagonal hole 9712, external screw thread shaft part 9713, dextrorotation stirring cage 975 is provided with axle journal 9751, outer-hexagonal shaft part 9752, external screw thread shaft part 9753, end cap 976 is provided with stirring cage axis hole 9761 and row's spur 9762,
Refer to shown in Figure 54, Figure 55 and Figure 56, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15 and the 4th camera assembly 16 form by camera 131 and camera bracket 132, camera bracket 132 is provided with the isosceles trapezoid reference planes 1321 coplanar with camera 131 axis and base plate 1322, and camera 131 is fixed on camera bracket 132;
Refer to shown in Fig. 2 to Fig. 8, the first fork 322, three pin-and-holes of the second fork 323 and connecting rod 324 coaxially penetrate bearing pin 325, another first fork 322 and the second fork 323 coaxially penetrate bearing pin 325 with three pin-and-holes of connecting rod 324, two pin-and-holes of two the second forks 323 respectively with top rail 321 on two ears rings 3211 coaxially penetrate bearing pin 325, two pin-and-holes of two the first forks 322 respectively with lower transverse beam 320 on two ears rings 3201 coaxially penetrate respectively bearing pin 325, composition series connection parallelogram lindage 32, again with the symmetrical another one parallelogram lindage 32 of connecting of installing of the vertical plane of symmetry of top rail 321 and lower transverse beam 320, the cylinder body flange of the first oil cylinder 33 is fixed on the middle part symmetric position of lower transverse beam 320, the first oil cylinder 33 piston rod flange are fixed on the middle part symmetric position of top rail 321, form the first elevating mechanism 30,
The first camera assembly 13 is fixed on by the base plate 1322 of camera bracket 132 on the lower transverse beam 301 of the first elevating mechanism 30;
The cylinder body flange 3431 of two the second oil cylinders 343 is connected with the square connecting plate 3421 at the first vibrating motor 342 two ends, left and right respectively, the external thread section of the round bar 3452 of four connectors 345 screws in respectively in two the second oil cylinder 343 four short cylindrical 3432 internal thread holes in cylinder body middle part, by thereon sheathed suspension bracket 341, the square earrings 3451 of connector 345 is placed in the middle of the ears ring 3412 on suspension bracket 341 junction plates 3411, two helical compression springs 3462 are placed in respectively ears ring 3412 centres on the square earrings 3451 of connector 345 and junction plate 3411, make them coaxial, connecting bolt 3461 penetrates 3412 bolts hole of ears ring junction plate 3411 successively from right side, a helical compression spring 3462, ears ring 3412 another bolts hole on square earrings 3451 bolts hole of connector 345 and junction plate 3411, nut 3463 pretensions, composition elastic connecting component 346, two 344 square flanges 3441 of cutting somebody's hair are fixed on respectively on the second oil cylinder 343 piston rod flange 3433, composition vibration pushes away stone assembly 34,
Four suspension rod 31 upper flanges dishes are fixed on respectively on four cantilevers 3212 of top rail 321, and four suspension rod 31 lower end flange are fixed on respectively two vibrations and push away on stone assembly 34 suspension brackets 341, and composition vibration pushes away stone device 3.
Refer to shown in Fig. 9 to Figure 13, the first fork 442, three pin-and-holes of the second fork 443 and connecting rod 444 coaxially penetrate bearing pin 445, another first fork 442 and the second fork 443 are coaxial with three pin-and-holes of connecting rod 444, penetrate bearing pin 445, two pin-and-holes of two the second forks 443 respectively with top rail 441 on two ears rings 4411 coaxial, penetrate respectively bearing pin 445, two pin-and-holes of two the first forks 442 respectively with lower transverse beam 440 on two ears rings 4401 coaxial, penetrate respectively bearing pin 445, composition series connection parallelogram lindage 44, the symmetrical another one series connection parallelogram lindage 44 of installing of the vertical plane of symmetry of top rail 441 and lower transverse beam 440, oil cylinder 45 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 440, oil cylinder 45 piston rod flange are fixed on the middle part symmetric position of top rail 441, form the second elevating mechanism 40,
The second camera assembly 14 by the base plate 1322 of camera bracket 132 be connected with the second elevating mechanism lower transverse beam 440 on;
Thrust bearing 439 is worn in rotating shaft 434, then rotating shaft 434 is through gear housing 437 bottom axis holes, by sheathed the second gear 433 and be fixed in rotating shaft 434, magnetic tool interior Hexagonal jacket 435 is fixed on to rotating shaft 434 lower ends, gear shaft 432 inserts gear housing 437 bottom axis holes from upper end, then by sheathed the first gear 431 and be fixed on gear shaft 432, the first gear 431 and two the second gears 433 mesh together, three axis holes of gear-box upper cover 437 and gear shaft 432 and two rotating shafts 434 are coaxially fixed on gear housing 436, thrust bearing 439 is sheathed on rotating shaft 434 upper end back nut pretensions, low speed high torque hydraulic motor 430 is fixed on gear-box upper cover 437, low speed high torque hydraulic motor 430 is connected with gear shaft 432 is coaxial, composition Double-nut synchronous mounting or dismounting assembly 43,
Inverted U frame 421 is inserted to gear housing 436 both sides, again two slide blocks 422 with bolt hole are inserted respectively to inverted U frame 421 rectangle chute 4211 bottoms, both sides, adjust the position of inverted U frame 421, make the bolt hole of slide block 422 coaxial with gear housing 436 both sides screwed holes, two bolts 423 are screwed in gear housing 436 both sides screwed holes through the bolt hole of slide block 422 respectively, two pull bars, 41 upper flanges dishes are fixed on respectively to top rail 441 two ends, two pull bar 41 lower end flange are fixed on respectively the middle symmetric position of two inverted U framves, 421 upper surfaces, the synchronous assembling and disassembling device 4 of composition sleeper four nut,
Refer to shown in Figure 14, Figure 21 and Figure 22, fixed muffle 510 symmetries are fixed on two longerons 102 of railcar, after two 511 two the piston rod external part flange 5112 of rod hydraulic jack of dual Piston are connected with telescopic arm 512 respectively, be set in fixed muffle 510, make the two rod hydraulic jack 511 cylinder barrel connecting bottom boards 5111 of dual Piston be placed in the middle symmetric position of fixed muffle 510 and both are solidly fixed, the monaural ring 5132 of carrying cylinder of rail 513 cylinder bodies coaxially penetrates bearing pin with the ears ring 5101 of fixed muffle 510, composition rail-lifting equipment 51;
The 3rd camera assembly 15 is by the be connected fixed muffle 510 of rail-lifting equipment 51 of the base plate 1322 of camera bracket 132;
Refer to Figure 14, shown in Figure 16 to Figure 20, by the first fork 542, three pin-and-holes of the second fork 543 and connecting rod 544 coaxially penetrate bearing pin 545, again another first fork 442 and the second fork 443 are coaxially penetrated to bearing pin 445 with three pin-and-holes of connecting rod 444, by two pin-and-holes of two the second forks 543 respectively with top rail 541 on two the first ears rings 5411 coaxial, penetrate respectively bearing pin 545, again that two pin-and-holes of two the first forks 542 are coaxial with two ears rings 5401 of lower transverse beam 540 respectively, penetrate respectively bearing pin 545, composition series connection parallelogram lindage 54, again with the symmetrical another one parallelogram lindage 54 of connecting of installing of the vertical plane of symmetry of top rail 541 and lower transverse beam 540, oil cylinder 55 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 540, oil cylinder 55 piston rod flange are fixed on the middle part symmetric position of top rail 541, form the 3rd elevating mechanism 53,
Strut and tie 561 ears rings 5611 coaxially penetrate bearing pin with support bar 562 second monaural rings 5622, bull stick 563 monaural rings 5631 coaxially penetrate bearing pin with support bar 562 ears rings 5623, elastic positioning card 564 is fixed on support bar 562 gag lever post 5624 soffits, composition swivel block assembly 56; The first monaural ring 5621 of the support bar 562 of swivel block assembly 56 and the monaural ring 5612 of strut and tie 561 are coaxial with two the second ears rings 5412 of top rail 541 and penetrate bearing pin, composition swivel block device 52 respectively;
Refer to shown in Figure 23 to Figure 35, the first tooth bar 6913 and the second tooth bar 6915 are fixed on respectively on the first semi girder 6912 and the second semi girder 6914, and the first semi girder 6912 and the second semi girder 6914 are fixed on respectively on suspension 691, rise piece 683 and sleeve 682 of the first truncated cone is sheathed on push-and-pull round bar 681 successively, two slide jaw 686 are inserted respectively to two slide jaw holes 6851 of one of them bracer 685, two slide jaw holes 6851 of two slide jaw 686 and another bracer are coaxial and insert, two spiral tension springs 687 are placed in two spiral tension spring grooves 6852 that two bracers 685 form, two mounting circular rings 6871 of spiral tension spring are sheathed on respectively on two round pins 6853 of two bracers, two bracers 685 are sheathed on push-and-pull round bar 681, then piece 684 and first truncated cone piece 683 symmetries that rise that the second truncated cone risen are sheathed on push-and-pull round bar 681, sheathed push-and-pull round bar 681 top nut 696 pretensions of suspension axis hole 6911, push-and-pull round bar 681 flange 6811 are fixed with one with cylinder piston rod flange 632, oil cylinder 63 penetrates cylinder body flange 631 symmetries that fixed muffle 61 makes oil cylinder 63 and is fixed on fixed muffle 61 rear end caps, extension sleeve 62 along push-and-pull round bar 681 penetrate fixed muffle 61 to its on two install counterbores 623 just to two bracers 685, by two two bracer 685 both sides of installing in counterbore 623 of two bracer symmetrical insertions of bidirectionally limited plate 688, and bidirectionally limited bracer plate 688 is fixed on extension sleeve 62, two gussets 689 are fixed on respectively on two bracer 685 left and right sides, after the first ears ring 611 of torsion spring 642, the first drag strut 641 and fixed muffle 61 is coaxial, bearing pin 643 is penetrated to composition the first resistance assembly 64, after torsion spring 642, the second drag strut 651 and fixed muffle the second ears 612 rings are coaxial, bearing pin 643 is penetrated to composition the second resistance assembly 65, under the effect of torsion spring 642, be articulated with two the first drag struts 641 of fixed muffle 61 left and right sides the first ears rings 611, be pressed in two square holes 613 of fixed muffle 61, two faces of cylinder 6412 of two the first drag struts 641 are pressed on extension sleeve 62 sides all the time, under the effect of torsion spring 642, be articulated with two the second drag struts 651 of fixed muffle 61 left and right sides the second ears rings 612, be pressed in two square holes 613 of fixed muffle 61, two faces of cylinder 6512 of two the second drag struts 651 are pressed on extension sleeve 62 sides all the time, and fixed muffle 61 is fixed on two longerons 102 of railcar,
The first semiaxis 692 wears after extension sleeve 62 left side monaural rings 624, torsion spring 694 is set on the first semiaxis 692, partial gear is sheathed and be fixed on the axle journal 6923 of the first semiaxis 692 again, the second semiaxis 693 wears after extension sleeve 62 the right monaural rings 624, torsion spring 694 is set on the second semiaxis 693, again the second semiaxis 693 external screw thread shaft parts 6932 are screwed in to the first semiaxis 692 internal thread holes 6922, the first pin-and-hole 6712 of the first lever 671 and the ears ring 6921 of the first semiaxis 692 coaxially penetrate the first bearing pin 673, the second pin-and-hole 6713 and the ears ring 6732 of pressing plate 673 of the first lever 671 coaxially penetrate the second bearing pin 675, the second lever 672 first pin-and-holes 6722 and the second semiaxis 693 ears rings 6931 coaxially penetrate the first bearing pin 673, the second lever 672 second pin-and-holes 6723 coaxially penetrate the second bearing pin 675 with pressing plate 673 ears rings 6732, composition gripper 67, gripper 67 under partial gear 695 and the first tooth bar 6913 and the second tooth bar 6915 are controlled in level, grabbing assembly 66 off working states as shown in Figure 8,
Refer to shown in Figure 36 to Figure 53, left-handed stirring cage 971 is passed left side, motor room axis hole 9621 from stirring cage row stone device 95 face of cylinder under casing body 96 interior left ends by left-handed stirring cage axle journal 9711, dextrorotation stirring cage 975 will be revolved stirring cage axle journal 9751 through right side, motor room axis hole 9621 from stirring cage row stone device 95 face of cylinder under casing body 96 interior right-hand members, the second gear 974 is sheathed and be fixed on left-handed stirring cage 971 axles 9711, make left-handed stirring cage 971 and the coaxial move toward one another of dextrorotation stirring cage 975, until dextrorotation stirring cage 975 outer-hexagonal shaft parts 9752 penetrate left-handed stirring cage 971 inner hexagonal holes 9712, two end cap shaft holes 9761 are sheathed on respectively on left-handed stirring cage external screw thread shaft part 9713 and dextrorotation stirring cage external screw thread shaft part 9753, by screw, end cap 976 is fixed on casing 96, thrust bearing 977 is sheathed on left-handed stirring cage axle 9711 top nut 958 pretensions from left-handed stirring cage external screw thread shaft part 9713, thrust bearing 977 is sheathed on dextrorotation stirring cage axle 9751 top nut 958 pretensions from dextrorotation stirring cage external screw thread shaft part 9753, the first gear 972 is fixed on the output shaft of motor 973, motor 973 base plates are fixed on motor room's 962 top board soffits, the first gear 972 is engaged with the second gear 974, motor room's 962 cover plates are fixed on face of cylinder under casing body 96,
20 self-lubricating bushings 925 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, 20 the first thrust bearings 927 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, the axis hole 9243 of stirring cage sleeve with hang cylinder 926 axis holes and be coaxially solidly fixed, remaining nineteen hangs cylinder 926 and nineteen stirring cage sleeve 924 is solidly fixed respectively, sheathed being fixed on the under casing body of the stirring cage row stone device face of cylinder of square draw-in groove 9241 of stirring cage sleeve led on the square flange 9611 of stone cylinder 961, remaining nineteen hangs cylinder 926 and is fixed on respectively on the under casing body of the nineteen stirring cage row stone device face of cylinder and leads on the square flange of stone cylinder 961,
20 that are fixed with one are hung cylinder 926 axis holes and are coaxially fixed with one with 20 corresponding axis holes of gear housing 937 base plates respectively;
The first dextrorotation stirring cage axle 9211 and corresponding stirring cage sleeve axis hole 9233, hang cylinder 926 axis holes, gear housing the first dextrorotation stirring cage axis hole 9372 coaxially penetrate to the shaft shoulder 9212 of the first dextrorotation stirring cage axle be fixed on first thrust bearing 927 hanging tin and contact, it is sheathed and be fixed on the first axle journal 9203 of the first dextrorotation stirring cage axle 9211 respectively that three remaining the first dextrorotation stirring cage axles 9211 penetrate 9372, four the 3rd gears 936 of gear housing the first dextrorotation stirring cage axis hole;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 936 axis holes, gear housing the second dextrorotation stirring cage axis hole 9374 and coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, it is sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively that seven remaining the second dextrorotation stirring cage axles penetrate 9374, eight the 3rd gears 936 of gear housing the second dextrorotation stirring cage axis hole;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 926 axis holes, the left-handed stirring cage axis hole 9375 of gear housing and coaxially penetrate to the shaft shoulder of left-handed stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, it is sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively that seven remaining left-handed stirring cage axles penetrate 9375, eight the 3rd gears 936 of the left-handed stirring cage axis hole of gear housing;
Coaxial sheathed being fixed in wheel casing gear shaft hole 9373 of gear shaft 935, the 3rd gear 936 is sheathed to be fixed on gear shaft 935, three remaining gear shafts 935 are fixed in wheel casing gear shaft hole 9373, and three remaining the 3rd gears 936 are sheathed and be fixed on three gear shafts 935 respectively;
All axles that all axis holes on gear-box upper cover 938 are corresponding with it are coaxial sheathed on it, gear-box upper cover 938 and gear housing 937 are closed, 20 the second thrust bearings 928 are sheathed on respectively on eight the second dextrorotation stirring cage axles, eight left-handed stirring cage axles and four gear shafts 935, nut 929 pretensions, the second vibrating motor 942 is fixed on gear-box upper cover 938 middle part symmetric positions;
Four the second gears 934 are sheathed and be fixed on the second axle journal 9204 of four the first dextrorotation stirring cage axles respectively, low speed high torque hydraulic motor output shaft 9311 is worn to motor bracket 932 intermediate shaft holes, low speed high torque hydraulic motor 931 and motor bracket 932 are fixed with one, the first gear 933 is fixed on the output shaft 9311 of low speed high torque hydraulic motor, hydraulic motor support 932 both sides axis hole coaxial sleeves are located on the second axle journal 9204 of two the first dextrorotation stirring cages, hydraulic motor support 932 base plates are fixed on gear-box upper cover 938, four the second thrust bearings 928 are inserted in respectively on the second axle journal 9204 of four the first dextrorotation stirring cages, nut 929 pretensions,
The first fork 9103, three pin-and-holes of the second fork 9104 and connecting rod 9105 coaxially penetrate bearing pin 9106, another first fork 9103 and the second fork 9104 coaxially penetrate bearing pin 9106 with three pin-and-holes of connecting rod 9105, two pin-and-holes of two the second forks 9104 respectively with top rail 9102 on two ears rings 9108 coaxially penetrate bearing pin 9106, two pin-and-holes of two the first forks 9103 respectively with lower transverse beam 9101 on two ears rings 9107 coaxially penetrate bearing pin 9106, composition series connection parallelogram lindage 910, again with the symmetrical another one parallelogram lindage 910 of connecting of installing of the vertical plane of symmetry of top rail 9102 and lower transverse beam 9101, oil cylinder 911 cylinder body flange are fixed on the middle symmetric position of lower transverse beam 9101, oil cylinder 911 piston rod flange are fixed on the middle symmetric position of top rail 9102, form the 4th elevating mechanism 91,
The 4th camera assembly 16 is fixed on the lower transverse beam 9101 of the 4th elevating mechanism 91 by camera bracket 132 base plates 1322;
Connecting bolt 9211 is set in top rail 9113 junction plate 9120 bolts hole 9121, helical compression spring 9212 is sheathed on connecting bolt 9211, connecting bolt 9211 is set in the bolt hole 9131 on gear housing 9129 junction plates 9130, another helical compression spring 9212 is sheathed on connecting bolt 9211, pad is sheathed on connecting bolt 9211 top nut 9213 pretensions, and the row's of digging stone device 9 is revolved in composition vibration;
The course of work of the present invention and principle are as follows:
1. row lapicide does: engineering truck traction track car moves to two rows and revolves and dig stirring cage and be positioned between the sleeper of sleeper to be changed both sides, observe at engineering vehicle cab monitor screen, the reference planes of observing the 4th camera assembly with need to change adjacent sleeper right side, sleeper right side vertical plane when coplanar, engineering truck stop motion, two rows are revolved and are dug stirring cage and be positioned between the sleeper of sleeper to be replaced both sides, position shown in Figure 36, oil pump is started working, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously bounce back, the 4th elevating mechanism is entrusted two row's stirring cages and is reduced to stirring cage contact ballast, hydraulic system synchronous valve guarantees that two CD-ROM drive motors synchronously start working, CD-ROM drive motor revolves two rows by gear train assembly and digs stirring cage rotation, the second vibrating motor work makes two row's stirring cages realize vibration to revolve and dig, ballast enters fast by leading stone cylinder in the casing of stirring cage row stone device, the first gear of electric-machine directly-driven synchronizes left-handed stirring cage and dextrorotation stirring cage with the second gear engagement to rotate, stirring cage being arranged to ballast in the casing of stone device discharges by being fixed on two row's spurs on end cap, the 4th elevating mechanism is entrusted two row's stirring cages and is reduced to its bottom during a little less than sleeper soffit, sleeper to be changed both sides ballast is drained, the 4th elevating mechanism oil cylinder quits work, position shown in Figure 36, CD-ROM drive motor, the second vibrating motor and motor postpone the several seconds, hydraulic oil enters the 4th elevating mechanism oil cylinder rodless cavity, the 4th elevating mechanism is entrusted two row's stirring cages and is increased to position shown in Fig. 1, between sleeper, arranging lapicide completes.
The 4th camera assembly and monitor can revolve two rows and dig between the sleeper of stirring cage rapid alignment sleeper to be changed both sides; In the 4th elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the second elevating mechanism top rail is parallel all the time with lower transverse beam, to ensure that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work.The vibration that the second vibrating motor produces, in the situation that not increasing by the 4th elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and move down speed, stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharge fast ballast between sleeper, row's stone operating efficiency is high.
2. push away ballast work below rail: engineering truck traction track car move to left to vibration push away stone device lower transverse beam be positioned at sleeper to be changed directly over, observe at engineering vehicle cab monitor screen, observe the reference planes of the first camera assembly and sleeper to be changed right side and hang down plane when coplanar, engineering truck stop motion, two vibrations push away stone assembly and are positioned between the sleeper of sleeper to be changed both sides, oil pump is started working, hydraulic oil enters the first cylinder rod chamber, the first cylinder piston rod retraction, the first elevating mechanism is entrusted two vibrations and is pushed away stone assembly and be reduced to roadbed between its bottom contact sleeper, the first oil cylinder quits work, position shown in Fig. 2, the first vibrating motor is started working, hydraulic oil enters four the second oil cylinder rodless cavities simultaneously, hydraulic system synchronous valve is synchronously stretched out four piston rods and is being pushed away cutting somebody's hair of being connected with it, the vibration that makes to cut somebody's hair is outer to move, ballast under rail is pushed into outside sleeper two ends, the first vibrating motor and four the second oil cylinders quit work, position shown in Fig. 3, hydraulic oil enters four the second cylinder rod chambers, and piston rod hauls to cut somebody's hair and bounces back between the rail of both sides, and the second oil cylinder quits work, position shown in Fig. 2, hydraulic oil enters the first oil cylinder rodless cavity, and the first elevating mechanism is entrusted vibration and pushed away stone device and be increased to position shown in Fig. 1, and the second oil cylinder quits work,
The first camera assembly and monitor can push away two vibrations between the sleeper of stone assembly rapid alignment sleeper to be replaced both sides; Symmetrically arranged two series connection parallelogram lindages in the first elevating mechanism, guarantee that the first elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with rail soffit all the time to ensure that vibration pushes away the upper surface of stone assembly, to adapt to straight line and curved rail length section pushes away lapicide's work; The vibration that the first vibrating motor produces, in the situation that not increasing piston rod thrust, can accelerate the outer speed of moving of cutting somebody's hair, and arranges stone operating efficiency high.
3. dismounting nut work: engineering truck traction track car move to left to the synchronous assembling and disassembling device lower transverse beam of sleeper four nut be positioned at sleeper to be changed directly over, observe at engineering vehicle cab monitor screen, observe the reference planes of the second camera assembly and sleeper to be changed right side vertical plane when coplanar, engineering truck stop motion, four magnetic interior Hexagonal jackets of tool with four to be fixed on bolt on sleeper coaxial, as shown in Figure 9, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod retraction, the second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to four magnetic interior Hexagonal jackets of tool and be sheathed on four nuts to be torn open, if it is slightly excessive to decline, the slide block buffering of sliding in inverted U frame rectangle chute, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, the first gear engages with two the second gears simultaneously, making rotating shaft rotate the magnetic interior Hexagonal jacket of tool rotates, interior Hexagonal jacket screws off nut, magnetic is stayed in interior Hexagonal jacket the nut screwing off, low speed high torque hydraulic motor quits work, hydraulic oil enters oil cylinder rodless cavity, cylinder piston rod stretches out, the second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, oil cylinder quits work, complete the work of dismounting nut,
The second camera assembly and monitor can be by four bolt positions of four the magnetic interior Hexagonal jacket rapid alignment of tool sleepers to be changed; Symmetrically arranged two series connection parallelogram lindages in the second elevating mechanism, guarantee that the second elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to ensure the axis of the magnetic interior Hexagonal jacket of tool, can adapt to straight line and the work of curved rail length section dismounting nut.
4. rotate sleeper work to be changed: engineering truck traction track car the move to left round buss and the sleeper bolt coaxial position to be changed that are fixed with plastic cement lining to interior, observe at engineering vehicle cab monitor screen, observe the reference planes of the 3rd camera assembly sleeper adjacent with sleeper to be changed right side left side vertical plane when coplanar, engineering truck stop motion, the round buss that is fixed with plastic cement lining in two with two to be fixed on bolt on sleeper coaxial, as shown in figure 14, oil pump is started working, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and connect bearing pin around earrings to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve ensures that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 3rd elevating mechanism cylinder rod chamber, piston rod retraction the 3rd elevating mechanism is entrusted swivel block assembly and is declined, the round buss that is fixed with plastic cement lining in making on bull stick is sheathed on sleeper bolt, as shown in figure 14, along with piston rod constantly bounces back, bull stick drives sleeper to do plane motion and turns over 90 ° to it, round bar on bull stick snaps in elastic positioning card, gag lever post restriction bull stick on support bar is rotated further, swivel block finishes, as shown in figure 15, the 3rd elevating mechanism oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, engineering truck traction track car moves right, observe at engineering vehicle cab monitor screen, observe the reference planes of the 3rd camera assembly when coplanar with pillow adjacent sleeper right side, the right side vertical plane of having gone through transition, engineering truck stop motion, hydraulic oil enters the 3rd elevating mechanism oil cylinder rodless cavity, piston rod stretches out the 3rd elevating mechanism to be entrusted swivel block assembly and is increased to and is suitable for the height that railcar moves left and right, hydraulic oil stops entering the 3rd elevating mechanism oil cylinder rodless cavity, and the meta of solenoid operated directional valve makes the pressurize of elevating mechanism oil cylinder,
The 3rd camera assembly and monitor can be by four bolt positions of four the magnetic interior Hexagonal jacket rapid alignment of tool sleepers to be changed; Symmetrically arranged two series connection parallelogram lindages in the 3rd elevating mechanism, guarantee that the 3rd elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to be fixed with the axis of round buss cover of plastic cement lining in ensureing on bull stick, can adapt to straight line and curved rail length section rotation work.
5. push away bad sleeper work to be changed: engineering truck traction track car moves to left to push-and-pull sleeper device fixed muffle and is positioned at directly over the sleeper to be changed that turns 900, observe at engineering vehicle cab monitor screen, when the reference planes of observing the 3rd camera assembly sleeper adjacent with sleeper to be changed left side left side vertical plane is coplanar, engineering truck stop motion, push-and-pull sleeper device fixed muffle is positioned at directly over the sleeper to be changed that turns 900, as shown in figure 23, oil pump is started working, hydraulic oil enters push-and-pull sleeper device oil cylinder rodless cavity and makes piston rod push away push-and-pull round bar to start to stretch out, circular hole along two bracer semicylindrical opening compositions slides, the first tooth bar being fixed on the first suspension engages with partial gear, partial gear, the first semiaxis and the second semiaxis synchronously rotate, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate by horizontal level, when the first truncated cone rises by the part conical surface of piece while contacting with the rear elliptic cone of two bracers composition, gripper goes to and approaches plumb position, the first tooth bar finishes to engage with partial gear, it is motionless that gripper goes to plumb position under the effect of two torsion springs, two pressing plates proceed to sleeper to be drawn both sides, before two bracers, promote its bidirectionally limited plate setting in motion, bidirectionally limited plate traction extension sleeve starts to stretch out forward, gripper also stretches out forward with extension sleeve, the face of cylinder on the first drag strut starts along extension sleeve two sides to slide, push-and-pull sleeper device cylinder piston rod is pushing away push-and-pull round bar to be continued to stretch out, the first drag strut slips into extension sleeve first surface slideway inner side under the effect of torsion spring, the resistance that the first drag strut acts on curved surface slideway hinders extension sleeve to front slide, the rise part conical surface of piece of the first truncated cone that stretches out of synchronizeing with push-and-pull round bar is pressed into the rear elliptic cone of two bracers compositions, two bracers overcome spiral tension spring pulling force to start to horizontally slip along slide jaw, be fixed on the lever upper end that gusset on bracer outwards pushes gripper, make two pressing plates of the lever lower end that is articulated with gripper clamp bad sleeper to be changed, now the first drag strut skids off extension sleeve first surface resistance slideway along sliding along extension sleeve two sides, grabbing assembly pushes away bad sleeper duty to be changed as shown in figure 28, push-and-pull sleeper device duty as shown in figure 23, hydraulic oil stops entering push-and-pull sleeper device oil cylinder, the meta push-and-pull sleeper device oil cylinder pressurize of solenoid operated directional valve, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and connect bearing pin around its earrings to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve ensures that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil starts to enter push-and-pull sleeper device oil cylinder, gripper continues to stretch out with push-and-pull sleeper device cylinder piston rod and is pushing away gripper bad sleeper is released between rail, hydraulic oil stops entering push-and-pull sleeper device oil cylinder rodless cavity, hydraulic oil starts to enter push-and-pull sleeper device cylinder rod chamber, cylinder piston rod hauls push-and-pull round bar and bounces back to the rise piece part conical surface and the rear elliptic cone of two bracers composition of the first truncated cone and just thrown off while contact, the first tooth bar being fixed on the first suspension oppositely engages with partial gear, partial gear, the moment of torsion synchronous backward that the first semiaxis and the second semiaxis overcome two the second torsion springs rotates, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate backward by plumb position, cylinder piston rod hauls push-and-pull round bar and continues retraction backward, when rise piece and the second truncated cone of the first truncated cone rises by piece and two bracers while being symmetric position, the first tooth bar finishes to engage with partial gear, gripper returns back to level, gripper under partial gear and the first tooth bar and the second tooth bar control in level, extension sleeve is in stretching out state, push-and-pull sleeper device oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of the first dual Piston, push away bad sleeper end-of-job to be changed, tractor traction track car moves to left, adopt artificial or machinery that bad sleeper is removed,
6. draw and set sleeper work: after adopting artificial or machinery that good sleeper is set, engineering truck traction track car moves to right and is positioned at and sets directly over sleeper to push-and-pull sleeper device fixed muffle, observe at engineering vehicle cab monitor screen, observe the reference planes of the 3rd camera assembly and set adjacent sleeper left side, sleeper left side vertical plane when coplanar, engineering truck stop motion, push-and-pull sleeper device extension sleeve is positioned at and sets directly over sleeper, as shown in figure 23, hydraulic oil enters push-and-pull sleeper device cylinder rod chamber makes piston rod pull push-and-pull round bar to start to bounce back backward, push-and-pull round bar slides along the circular hole of two bracer semicircle orifice compositions, the second tooth bar being fixed on suspension engages with partial gear, partial gear, the first semiaxis and the second semiaxis synchronously rotate, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate by horizontal level, when the second truncated cone rises by the part conical surface of piece while contacting with the front elliptic cone of two bracers composition, gripper goes to and approaches plumb position, the second tooth bar finishes to engage with partial gear, it is motionless that gripper goes to plumb position under the effect of two torsion springs, two pressing plates proceed to sleeper to be pushed away both sides, after two bracers, promote bidirectionally limited plate setting in motion, bidirectionally limited plate traction extension sleeve starts to bounce back backward, gripper also bounces back backward with extension sleeve, the face of cylinder on the second drag strut starts along extension sleeve two sides to slide, push-and-pull sleeper device cylinder piston rod pulls push-and-pull round bar to continue retraction backward, the second drag strut slips into extension sleeve the second curved surface slideway inner side under the effect of torsion spring, the resistance obstruction extension sleeve that the second drag strut acts on curved surface slideway slides backward, the rise part conical surface of piece of the second truncated cone of retraction of synchronizeing with push-and-pull round bar is pressed into the front elliptic cone of two bracers compositions, making two bracers overcome spiral tension spring pulling force starts to horizontally slip along slide jaw, be fixed on the lever upper end that gusset on bracer outwards pushes gripper, two pressing plates of the lever lower end that is articulated with gripper are clamped and set sleeper, now the second drag strut skids off extension sleeve first surface resistance slideway along sliding along extension sleeve two sides, grabbing assembly draws and sets sleeper duty as shown in figure 29, push-and-pull sleeper device duty as shown in figure 23, hydraulic oil stops entering push-and-pull sleeper device oil cylinder, the meta push-and-pull sleeper device oil cylinder pressurize of solenoid operated directional valve, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and connect bearing pin around earrings to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve ensures that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil starts to enter push-and-pull sleeper device oil cylinder, gripper pulls gripper will set sleeper with push-and-pull sleeper device cylinder piston rod continuation retraction and draws between rail, hydraulic oil stops entering cylinder rod chamber, hydraulic oil starts to enter oil cylinder rodless cavity, cylinder piston rod promotes push-and-pull round bar and stretches out rise piece taper seat and elliptic cone before two bracers compositions of the second truncated cone just thrown off while contact, extension sleeve stops sliding, the second tooth bar being fixed on the second suspension engages with partial gear, partial gear, the moment of torsion synchronous backward that the first semiaxis and the second semiaxis overcome two the second torsion springs rotates, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate backward by plumb position, cylinder piston rod is pushing away push-and-pull round bar to be continued to stretch out, make rise piece and the second truncated cone of the first truncated cone rise by piece and two bracers while being symmetric position, the second tooth bar finishes to engage with partial gear, gripper returns back to level, push-and-pull sleeper device oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, complete the sleeper work of drawing in, the 3rd camera assembly can be aimed at push-and-pull sleeper device for mechanical pawl fast and wait the sleeper releasing or draw in,
7. rotate and finished changing sleeper work: engineering truck traction track car moves right, observe at engineering vehicle cab monitor screen, observe the reference planes of the 3rd camera assembly and pushed adjacent sleeper right side, good sleeper right side vertical plane between sleeper when coplanar, engineering truck stop motion, oil pump is started working, hydraulic oil enters the 3rd elevating mechanism cylinder rod chamber, piston rod retraction the 3rd elevating mechanism is entrusted swivel block assembly and is dropped to round buss and sleeper bolt level on bull stick and coaxially stop, engineering truck traction track car moves to left to the round buss that is fixed with plastic cement lining in making on bull stick and is sheathed on sleeper bolt, observe the reference planes of the 3rd camera assembly and drawn in adjacent sleeper left side, good sleeper right side between sleeper vertical plane when coplanar, engineering truck stop motion, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and connect bearing pin around earrings to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve ensures that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, as shown in figure 15, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 3rd elevating mechanism oil cylinder rodless cavity, cylinder piston rod stretches out the 3rd elevating mechanism entrusts the rising of swivel block assembly, round bar on bull stick leaves elastic positioning card, bull stick round buss drives sleeper to make plane motion to sleeper and oppositely turns over 90 ° to position shown in Figure 14, swivel block finishes, the 3rd elevating mechanism cylinder piston rod continues to stretch out makes swivel block assembly be increased to position shown in Fig. 1, hydraulic oil stops entering the 3rd elevating mechanism oil cylinder rodless cavity, and the meta of solenoid operated directional valve makes the 3rd elevating mechanism oil cylinder pressurize, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, and the plastic cement lining being fixed in bull stick round buss can effectively avoid damaging sleeper bolt screw thread,
8. mounting nuts work: engineering truck traction track car move to right to the synchronous assembling and disassembling device lower transverse beam of sleeper four nut be positioned at switch tracks pillow directly over, observe at engineering vehicle cab monitor screen, observe the reference planes of the second camera assembly when coplanar with the pillow right side vertical plane that switched tracks, engineering truck stop motion, four interior Hexagonal jackets that leave nut with four to be fixed on bolt on sleeper coaxial, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod retraction, the second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to nut in interior Hexagonal jacket and change sleeper bolt and contact, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, the first gear engages with two the second gears simultaneously, the magnetic interior Hexagonal jacket of tool is rotated in rotating shaft rotates its inner nut, nut screws in bolt pretension, low speed high torque hydraulic motor quits work, position shown in Fig. 9, hydraulic oil enters oil cylinder rodless cavity, and cylinder piston rod stretches out, and the second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, and oil cylinder quits work, and mounting nuts work completes.

Claims (1)

1. a sleeper relaying machine, it is characterized in that: be to push away stone device by vibration, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, push-and-pull sleeper device, the row's of digging stone device is revolved in vibration, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor composition, railcar is provided with multiple castors and two longerons, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, push-and-pull sleeper device, the row's of digging stone device is revolved in vibration, generator and hydraulic system case are arranged on two longerons of railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator provides power for oil pump and motor,
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the first elevating mechanism, four two ends and pushes away stone assembly and form, the first elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the first vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; The first two ends, vibrating motor left and right is fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, and the cylinder body middle part symmetric position of the second oil cylinder is connected two and has the short cylindrical of internal thread hole, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is made up of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the second elevating mechanism, two two ends, the second elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is made up of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is made up of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by rail-lifting equipment and swivel block installation composition, rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is made up of the 3rd elevating mechanism and swivel block assembly, the 3rd elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is made up of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
Described push-and-pull sleeper device is made up of fixed muffle, extension sleeve, oil cylinder, two the first resistance assemblies, two the second resistance assemblies and grabbing assembly, fixed muffle is provided with two the first ears rings, two the second ears rings and four square holes, and extension sleeve is provided with two first surface resistance slideways, two the second curved surface resistance slideways, two installations counterbore, two monaural rings and rectangular grooves; The cylinder body of oil cylinder is provided with flange, piston rod external part is provided with flange; The first resistance assembly is made up of the first drag strut, torsion spring and bearing pin, and the first drag strut is provided with pin-and-hole and the face of cylinder, and the second resistance assembly is made up of the second drag strut, torsion spring and bearing pin, and the second drag strut is provided with pin-and-hole and the face of cylinder;
Described grabbing assembly is by gripper, the afterburning assembly of gripper and gripper Position Control assembly composition, gripper is by the first lever, the second lever, two the first bearing pins, two pressing plates and two the second bearing pin compositions, the first lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, the second lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, anti-slip rubber layer and ears ring are connected on pressing plate, the afterburning assembly of gripper is by push-and-pull round bar, sleeve, the first truncated cone piece that rises, the second truncated cone piece that rises, two bracers, two slide jaw, two spiral tension springs, two bidirectionally limited plates of bracer and two gusset compositions, push-and-pull round bar is provided with flange, threaded shaft section and circular shaft section, the truncated cone piece that rises is provided with axis hole and the conical surface, bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, two symmetrical not a half oval taper hole and semicircle orifices, spiral tension spring is provided with two mounting circular rings, the bidirectionally limited plate of bracer is provided with lever limiting plate and square hole, gripper Position Control assembly is by suspension, the first semiaxis, the second semiaxis, two torsion springs, partial gear and nut composition, suspension is provided with axis hole, the first semi girder, the first tooth bar, the second semi girder, the second tooth bar, the first semiaxis is provided with ears ring, internal thread hole and axle journal, the second semiaxis is provided with ears ring and external screw thread shaft part,
It is by revolving the row's of digging stone device, vibrating device and stirring cage row stone installation composition that the row's of digging stone device is revolved in described vibration, revolves the row's of digging stone device and is revolved and dug assembly and drive system forms by two the 4th elevating mechanisms, two; The 4th elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod and six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Revolve and dig hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that assembly has flange by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, ten self-lubricating bushings, five two ends and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, the second dextrorotation stirring cage, left-handed stirring cage and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole;
Drive system is made up of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Vibrating device is made up of the top rail of the second elevating mechanism, several elastic connecting component, gear housing and the second vibrating motor, and elastic connecting component is made up of connecting bolt, two helical compression springs, nut and pads;
Stirring cage row stone device is discharged assembly by face of cylinder under casing body and ballast and is formed, face of cylinder under casing body is provided with ten and leads stone cylinder and motor room, lead stone cylinder and be provided with two square flanges, two side, motor room is provided with stirring cage axis hole, it is by left-handed stirring cage that ballast is discharged assembly, the first gear, motor, the second gear, dextrorotation stirring cage, two end caps, two thrust bearings and two hex nut compositions, left-handed stirring cage is provided with axle journal, inner hexagonal hole, external screw thread shaft part, dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part, external screw thread shaft part, end cap is provided with stirring cage axis hole and row's spur,
Described the first camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly is by camera and camera bracket composition; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on by the base plate of camera bracket on the lower transverse beam of the first elevating mechanism;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the first two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, composition elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, composition vibration pushes away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, and composition vibration pushes away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, composition series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the second elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, by sheathed the second gear and be fixed in rotating shaft, magnetic tool interior Hexagonal jacket is fixed on to rotating shaft lower end, by sheathed the first gear and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, composition Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, the synchronous assembling and disassembling device of composition sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, composition rail-lifting equipment;
The 3rd camera assembly is fixed on by camera bracket base plate on the fixed muffle of rail-lifting equipment;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, composition swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin, composition swivel block device respectively;
The first tooth bar and the second tooth bar are fixed on respectively on the first semi girder and the second semi girder, and the first semi girder and the second semi girder are all fixed on suspension, rise piece and sleeve of the first truncated cone is sheathed on push-and-pull round bar successively, two slide jaw are inserted respectively to two slide jaw holes of one of them bracer, two slide jaw holes of two slide jaw and another bracer are coaxial and insert, two spiral tension springs are placed in two spiral tension spring grooves of two bracer compositions, two mounting circular rings of spiral tension spring are sheathed on respectively on two round pins of two bracers, two bracers are sheathed on push-and-pull round bar, then piece and first truncated cone piece symmetry that rises that the second truncated cone risen is sheathed on push-and-pull round bar, suspension shaft borehole jack is established push-and-pull round bar top nut pretension, push-and-pull round bar flange and cylinder piston rod flange are fixed with one, oil cylinder penetrates fixed muffle is fixed on fixed muffle rear end cap the cylinder body flange symmetry of oil cylinder, extension sleeve along push-and-pull round bar penetrate fixed muffle on it two counterbores are installed just to two bracers, by two two bracer both sides of installing in counterbore of two symmetrical insertions of the bidirectionally limited plate of bracer, and bidirectionally limited bracer plate is fixed on extension sleeve, two gussets are fixed on respectively on two bracer left and right sides, after the first ears ring of torsion spring, the first drag strut and fixed muffle is coaxial, bearing pin is penetrated to composition the first resistance assembly, after torsion spring, the second drag strut and fixed muffle the second ears ring are coaxial, bearing pin is penetrated to composition the second resistance assembly, under the effect of torsion spring, be articulated with two the first drag struts of the fixed muffle left and right sides the first ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the first drag struts are pressed on extension sleeve side all the time, under the effect of torsion spring, be articulated with two the second drag struts of the fixed muffle left and right sides the second ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the second drag struts are pressed on extension sleeve side all the time, and fixed muffle is fixed on two longerons of railcar,
The first semiaxis wears after the monaural ring of the extension sleeve left side, torsion spring is set on the first semiaxis, partial gear is sheathed and be fixed on the axle journal of the first semiaxis again, the second semiaxis wears after the monaural ring of extension sleeve the right, torsion spring is set on the second semiaxis, again the second semiaxis external screw thread shaft part is screwed in the first semiaxis internal thread hole, the first pin-and-hole of the first lever and the first semiaxis ears ring coaxially penetrate the first bearing pin, first lever the second pin-and-hole and pressing plate ears ring coaxially penetrate the second bearing pin, the first pin-and-hole of the second lever and the ears ring of the second semiaxis coaxially penetrate the first bearing pin, the second pin-and-hole of the second lever and the ears ring of pressing plate coaxially penetrate the second bearing pin, composition gripper, gripper under partial gear and the first tooth bar and the second tooth bar control in level,
Left-handed stirring cage is arranged left end in the under casing body of the stone device face of cylinder from stirring cage left-handed stirring cage axle journal is passed to left side, motor room axis hole, dextrorotation stirring cage is arranged right-hand member in the under casing body of the stone device face of cylinder from stirring cage will revolve stirring cage axle journal through right side, motor room axis hole, the second gear is sheathed and be fixed on left-handed stirring cage axle, make left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage, until dextrorotation stirring cage outer-hexagonal shaft part penetrates left-handed stirring cage inner hexagonal hole, two end cap shaft holes are sheathed on respectively on left-handed stirring cage external screw thread shaft part and dextrorotation stirring cage external screw thread shaft part, by screw, end cap is fixed on casing, thrust bearing is sheathed on left-handed stirring cage axle top nut pretension from left-handed stirring cage external screw thread shaft part, thrust bearing is sheathed on dextrorotation stirring cage axle top nut pretension from dextrorotation stirring cage external screw thread shaft part, the first gear is fixed on the output shaft of motor, electric baseboard is fixed on motor room's top board soffit, the first gear is engaged with the second gear, motor room's cover plate is fixed on the under casing body of the face of cylinder, composition stirring cage row stone device,
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, remaining nineteen hangs cylinder and nineteen stirring cage sleeve is solidly fixed respectively, sheathed being fixed on the under casing body of the stirring cage row stone device face of cylinder of square draw-in groove of stirring cage sleeve led on the square flange of stone cylinder, remaining nineteen hangs cylinder and is fixed on respectively on the under casing body of the nineteen stirring cage row stone device face of cylinder and leads on the square flange of stone cylinder,
20 that are fixed with one are hung an axis hole and are coaxially fixed with one with 20 corresponding axis holes of gear housing base plate respectively;
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three remaining the first dextrorotation stirring cage axles penetrate gear housing dextrorotation stirring cage axis hole, and four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven remaining the second dextrorotation stirring cage axles penetrate gear housing the second dextrorotation stirring cage axis hole, and eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven remaining left-handed stirring cage axles penetrate the left-handed stirring cage axis hole of gear housing, and eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
Coaxial sheathed being fixed in wheel casing gear shaft hole of gear shaft, the 3rd gear is sheathed to be fixed on gear shaft, and three remaining gear shafts are fixed in wheel casing gear shaft hole, and three remaining the 3rd gears are sheathed and be fixed on three gear shafts respectively;
All axles that all axis holes of covering on gear-box are corresponding with it are coaxial sheathed on it, gear-box upper cover and gear housing are closed, 20 the second thrust bearings are sheathed on respectively on eight the second dextrorotation stirring cage axles, eight left-handed stirring cage axles and four gear shafts, nut pretension, the second vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cage axles respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and covers, four the second thrust bearings are inserted in respectively on the second axle journal of four the first dextrorotation stirring cages, nut pretension,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, form the 4th elevating mechanism,
The 4th camera assembly is fixed on by camera bracket base plate on the lower transverse beam of the 4th elevating mechanism;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, and the row's of digging stone device is revolved in composition vibration.
CN201410451823.6A 2014-09-04 2014-09-04 A kind of sleeper relaying machine Expired - Fee Related CN104179096B (en)

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CN104613842A (en) * 2014-12-26 2015-05-13 中国核工业二三建设有限公司 Tool for inspecting filter element replacement system and use method of tool
CN106223139A (en) * 2016-08-31 2016-12-14 昆明学院 A kind of mechanical-electrical-hydraulic integration sleeper replacement device
CN106283983A (en) * 2016-08-30 2017-01-04 中国铁建大桥工程局集团有限公司 One has the railway maintenance small-sized machine of pillow end clear stone device
CN106320108A (en) * 2016-08-31 2017-01-11 南京理工大学 Automatic sleeper changing machine having image recognition function
CN113235390A (en) * 2021-05-19 2021-08-10 长安大学 Main cable saddle adjusting system convenient for suspension bridge system conversion and construction method thereof
CN113734984A (en) * 2020-05-29 2021-12-03 中冶宝钢技术服务有限公司 Flat rail replacing equipment and method
CN116717177A (en) * 2023-08-08 2023-09-08 沈阳宝通门业有限公司 Rail-changing operation gate

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CN106223139A (en) * 2016-08-31 2016-12-14 昆明学院 A kind of mechanical-electrical-hydraulic integration sleeper replacement device
CN106320108A (en) * 2016-08-31 2017-01-11 南京理工大学 Automatic sleeper changing machine having image recognition function
CN113734984A (en) * 2020-05-29 2021-12-03 中冶宝钢技术服务有限公司 Flat rail replacing equipment and method
CN113235390A (en) * 2021-05-19 2021-08-10 长安大学 Main cable saddle adjusting system convenient for suspension bridge system conversion and construction method thereof
CN113235390B (en) * 2021-05-19 2022-09-16 长安大学 Main cable saddle adjusting system convenient for suspension bridge system conversion and construction method thereof
CN116717177A (en) * 2023-08-08 2023-09-08 沈阳宝通门业有限公司 Rail-changing operation gate
CN116717177B (en) * 2023-08-08 2023-10-31 沈阳宝通门业有限公司 Rail-changing operation gate

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