CN104175034A - Welding cart for high-speed rails - Google Patents
Welding cart for high-speed rails Download PDFInfo
- Publication number
- CN104175034A CN104175034A CN201410424030.5A CN201410424030A CN104175034A CN 104175034 A CN104175034 A CN 104175034A CN 201410424030 A CN201410424030 A CN 201410424030A CN 104175034 A CN104175034 A CN 104175034A
- Authority
- CN
- China
- Prior art keywords
- welding
- roller
- welding gun
- high ferro
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0294—Transport carriages or vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/26—Railway- or like rails
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention discloses a welding cart for high-speed rails. The welding cart comprises a bottom plate. Rollers are connected to a lower operating face of the bottom plate. A drive motor used for driving the rollers to rotate is connected to a roller shaft for the rollers. A welding torch regulator is arranged on the bottom plate and comprises a vertical screw, a horizontal screw and connecting sleeves; the connecting sleeves include a first nut sleeving the vertical screw and a second nut sleeving the horizontal screw; the first nut and the second nut are perpendicularly welded; a welding torch rocker is connected to a transverse bar. The welding cart allows automatic rail welding and needs lower labor consumption, the harm of physical health of workers caused by manual welding is avoided, and work efficiency is improved.
Description
Technical field
The present invention relates to a kind of high ferro rail welding tractor.
Background technology
In recent years, along with the fast development of track traffic, rail welding job amount is very large.Although available technology adopting rail automatic welding device, because this equipment is mostly bulky, be not easy to mobile; And this kind equipment is higher for solder technology personnel's professional standards requirement, so manual welding is generally used in rail welding job at present.There is following weak point in manual welding: one, the residing working environment of workman is very severe, and it is healthy that weld fumes etc. have a strong impact on workman, and Heat stroke, the irradiated skin accident such as burn, scald, get an electric shock and die also happen occasionally; Two, solder technology personnel's technical merit is also uneven, causes rail welding quality effectively not guarantee; Three, welding efficiency is low.
Summary of the invention
The object of the invention is to overcome deficiency of the prior art, a kind of high ferro rail welding tractor is provided, solve the technical problem that in prior art, manual welding harm workman is healthy, rail welding quality is not high, welding efficiency is low.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: high ferro rail welding tractor, comprise base plate, and the lower working face of described base plate is connected with roller, is connected with the drive motors rotating for driving rolls on the roller shaft of roller; Described base plate is provided with welding gun adjusting bracket, described welding gun adjusting bracket comprises vertical screw, horizontal screw bolt and joint sleeve, described joint sleeve comprises the first nut sleeve being sleeved on vertical screw and is sleeved on the second nut sleeve on horizontal screw bolt, the first sleeve pipe and the second sleeve pipe vertical welding; On described cross bar, be connected with oscillator of welding gun.
Described oscillator of welding gun comprises oscillating cylinder and welding gun clip, and described welding gun clip is connected with the output axle key of oscillating cylinder by connecting rod.During the output shaft rotation of oscillating cylinder, by connecting rod, drive welding gun clip to swing, thereby realized the welding gun welding that swings.
The below of described base plate is also provided with flat guide, and on flat guide, corresponding with the described roller guide-track groove that is provided with, also offers the installing hole for fixed pan guide rail on flat guide.
Roller band brake apparatus is also installed on the roller shaft of described roller.
The two ends of described flat guide are separately installed with induction shutdown switch.
Described roller is rubber roll.Rubber roll has elasticity, can play Vibrant buffer effect, improves the operating stationarity of welding tractor.
Compared with prior art, the beneficial effect that the present invention reaches is: a kind of rail welding tractor is provided, realizes rail Automation of Welding, reduce manpower consumption, avoid manual welding harm workman healthy, increase work efficiency; By rotating the first nut sleeve, can realize the fine setting of welding gun height, rotate the fine setting that horizontal screw bolt is realized distance between welding gun and rail, can make welding gun precisely weld; Oscillator of welding gun is set on cross bar, makes the welding gun welding that swings, pad is heated more even, solder side is more smooth, guarantees welding quality; Be provided with flat guide, even in the poor work-yard of flatness, still can guarantee the even running of welding tractor, the two ends of flat guide are provided with induction shutdown switch, avoid welding tractor derailing operation, improve security performance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1, base plate; 2, roller; 3, drive motors; 4, roller band brake apparatus; 5, vertical screw; 6, horizontal screw bolt; 7, the first nut sleeve; 8, the second nut sleeve; 9, oscillating cylinder; 10, welding gun clip; 11, connecting rod; 12, flat guide; 12a, installing hole; 13, induction shutdown switch.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.Following examples are only for technical scheme of the present invention is more clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, high ferro rail welding tractor, comprises base plate 1, and the lower working face of base plate 1 is connected with roller 2, and roller shaft one end of roller 2 is connected with the drive motors 3 rotating for driving rolls 2, and the other end is connected with roller band brake apparatus 4.Roller 2 preferred rubber rollers, rubber roll has elasticity, can play Vibrant buffer effect, improves the operating stationarity of welding tractor.
Base plate 1 is provided with welding gun adjusting bracket, welding gun adjusting bracket comprises vertical screw 5, horizontal screw bolt 6 and joint sleeve, joint sleeve comprises and is sleeved on the first nut sleeve 7 on vertical screw 5 and is sleeved on the second nut sleeve 8, the first sleeve pipes and the second sleeve pipe vertical welding on horizontal screw bolt 6.On cross bar, be connected with oscillator of welding gun.Oscillator of welding gun comprises oscillating cylinder 9 and welding gun clip 10, and welding gun clip 10 is connected with the output axle key of oscillating cylinder 9 by connecting rod 11.During the output shaft rotation of oscillating cylinder 9, by connecting rod 11, drive welding gun clips 10 to swing, thereby realized the welding gun welding that swings.
The below of base plate 1 is also provided with flat guide 12, corresponding with roller 2 guide-track groove that is provided with on flat guide 12, and arranging of guide-track groove has guide effect to the stroke of welding tractor, avoids welding tractor to depart from rail operation, improves the accuracy of welding.On flat guide 12, also offer the installing hole 12a for fixed pan guide rail 12.
The two ends of flat guide 12 are separately installed with induction shutdown switch 13, induction shutdown switch 13 can be infrared sensor, when welding tractor being detected and drive to the two ends of flat guide 12, send stop signal to control circuit, control circuit starts roller band brake apparatus 4, make roller band brake apparatus 4 brake wheels 2, avoid welding tractor derailing operation.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the technology of the present invention principle; can also make some improvement and distortion, these improvement and distortion also should be considered as protection scope of the present invention.
Claims (6)
1. high ferro rail welding tractor, is characterized in that, comprises base plate, and the lower working face of described base plate is connected with roller, is connected with the drive motors rotating for driving rolls on the roller shaft of roller; Described base plate is provided with welding gun adjusting bracket, described welding gun adjusting bracket comprises vertical screw, horizontal screw bolt and joint sleeve, described joint sleeve comprises the first nut sleeve being sleeved on vertical screw and is sleeved on the second nut sleeve on horizontal screw bolt, the first sleeve pipe and the second sleeve pipe vertical welding; On described cross bar, be connected with oscillator of welding gun.
2. high ferro rail welding tractor according to claim 1, is characterized in that, described oscillator of welding gun comprises oscillating cylinder and welding gun clip, and described welding gun clip is connected with the output axle key of oscillating cylinder by connecting rod.
3. high ferro rail welding tractor according to claim 2, it is characterized in that, the below of described base plate is also provided with flat guide, and on flat guide, corresponding with the described roller guide-track groove that is provided with, also offers the installing hole for fixed pan guide rail on flat guide.
4. high ferro rail welding tractor according to claim 3, is characterized in that, roller band brake apparatus is also installed on the roller shaft of described roller.
5. high ferro rail welding tractor according to claim 4, is characterized in that, the two ends of described flat guide are separately installed with induction shutdown switch.
6. high ferro rail welding tractor according to claim 1, is characterized in that, described roller is rubber roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410424030.5A CN104175034A (en) | 2014-08-27 | 2014-08-27 | Welding cart for high-speed rails |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410424030.5A CN104175034A (en) | 2014-08-27 | 2014-08-27 | Welding cart for high-speed rails |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104175034A true CN104175034A (en) | 2014-12-03 |
Family
ID=51956533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410424030.5A Pending CN104175034A (en) | 2014-08-27 | 2014-08-27 | Welding cart for high-speed rails |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104175034A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493348A (en) * | 2014-12-22 | 2015-04-08 | 苏州傲鹏机械有限公司 | Metal window and door welding gun support |
| CN104625364A (en) * | 2014-12-18 | 2015-05-20 | 苏州傲鹏机械有限公司 | Electric arc welding seam deviation preventing device |
| CN106078017A (en) * | 2016-08-16 | 2016-11-09 | 国家电网公司 | Electric welding comprehensive operation vehicle |
| CN106271270A (en) * | 2016-08-29 | 2017-01-04 | 青岛北海船舶重工有限责任公司 | Flat fillet weld dolly auxiliary welding equipment |
| CN106772692A (en) * | 2017-03-14 | 2017-05-31 | 南京信息工程大学 | A kind of intensive unmanned automatic weather station based on 4G technologies |
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| JPH05210416A (en) * | 1992-01-30 | 1993-08-20 | Koike Sanso Kogyo Co Ltd | Working carriage |
| CN2412692Y (en) * | 2000-01-28 | 2001-01-03 | 沈阳大学 | Multi-purpose automatic welding trolley |
| CN101648322A (en) * | 2009-08-25 | 2010-02-17 | 浙江西子重工机械有限公司 | Automatic welding tractor |
| CN201423505Y (en) * | 2009-06-12 | 2010-03-17 | 新泰市福利消防器材厂 | Automatic circular seam welding device |
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| CN201693315U (en) * | 2010-04-07 | 2011-01-05 | 何惠平 | Welding gun position regulator of automatic welding trolly |
| CN202264028U (en) * | 2011-07-22 | 2012-06-06 | 安徽鸿路钢结构(集团)股份有限公司 | Automatic welding device |
| CN102922190A (en) * | 2012-11-09 | 2013-02-13 | 南通星瑞热交换容器有限公司 | Welding trolley |
| CN203030449U (en) * | 2012-12-11 | 2013-07-03 | 江苏红叶视听器材股份有限公司 | Travel protection device for truss girder of 3D screen manufacture spraying apparatus |
| KR20140002384A (en) * | 2012-06-29 | 2014-01-08 | 안중식 | Rail assembly of bathroom cabinet |
| CN203526803U (en) * | 2013-10-12 | 2014-04-09 | 广州市昊力工具有限公司 | Straight seam welding machine for steel pipe welding |
| KR20140002384U (en) * | 2012-10-16 | 2014-04-24 | 현대중공업 주식회사 | Welding torch holding device of automatic transferable portable welding apparatus |
| CN103753072A (en) * | 2014-01-08 | 2014-04-30 | 无锡汉神电气有限公司 | Welding trolley with flexible guide rail |
| CN204094345U (en) * | 2014-08-27 | 2015-01-14 | 苏州市华宁机械制造有限公司 | High ferro rail welding tractor |
-
2014
- 2014-08-27 CN CN201410424030.5A patent/CN104175034A/en active Pending
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05210416A (en) * | 1992-01-30 | 1993-08-20 | Koike Sanso Kogyo Co Ltd | Working carriage |
| CN2412692Y (en) * | 2000-01-28 | 2001-01-03 | 沈阳大学 | Multi-purpose automatic welding trolley |
| CN201423505Y (en) * | 2009-06-12 | 2010-03-17 | 新泰市福利消防器材厂 | Automatic circular seam welding device |
| CN201483659U (en) * | 2009-08-07 | 2010-05-26 | 桂林市同力自动化系统有限责任公司 | Rope sawing machine with walking protective mechanism |
| CN101648322A (en) * | 2009-08-25 | 2010-02-17 | 浙江西子重工机械有限公司 | Automatic welding tractor |
| CN201693315U (en) * | 2010-04-07 | 2011-01-05 | 何惠平 | Welding gun position regulator of automatic welding trolly |
| CN201693299U (en) * | 2010-04-07 | 2011-01-05 | 何惠平 | Transmission mechanism of automatic welding tractor |
| CN202264028U (en) * | 2011-07-22 | 2012-06-06 | 安徽鸿路钢结构(集团)股份有限公司 | Automatic welding device |
| KR20140002384A (en) * | 2012-06-29 | 2014-01-08 | 안중식 | Rail assembly of bathroom cabinet |
| KR20140002384U (en) * | 2012-10-16 | 2014-04-24 | 현대중공업 주식회사 | Welding torch holding device of automatic transferable portable welding apparatus |
| CN102922190A (en) * | 2012-11-09 | 2013-02-13 | 南通星瑞热交换容器有限公司 | Welding trolley |
| CN203030449U (en) * | 2012-12-11 | 2013-07-03 | 江苏红叶视听器材股份有限公司 | Travel protection device for truss girder of 3D screen manufacture spraying apparatus |
| CN203526803U (en) * | 2013-10-12 | 2014-04-09 | 广州市昊力工具有限公司 | Straight seam welding machine for steel pipe welding |
| CN103753072A (en) * | 2014-01-08 | 2014-04-30 | 无锡汉神电气有限公司 | Welding trolley with flexible guide rail |
| CN204094345U (en) * | 2014-08-27 | 2015-01-14 | 苏州市华宁机械制造有限公司 | High ferro rail welding tractor |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625364A (en) * | 2014-12-18 | 2015-05-20 | 苏州傲鹏机械有限公司 | Electric arc welding seam deviation preventing device |
| CN104493348A (en) * | 2014-12-22 | 2015-04-08 | 苏州傲鹏机械有限公司 | Metal window and door welding gun support |
| CN106078017A (en) * | 2016-08-16 | 2016-11-09 | 国家电网公司 | Electric welding comprehensive operation vehicle |
| CN106271270A (en) * | 2016-08-29 | 2017-01-04 | 青岛北海船舶重工有限责任公司 | Flat fillet weld dolly auxiliary welding equipment |
| CN106772692A (en) * | 2017-03-14 | 2017-05-31 | 南京信息工程大学 | A kind of intensive unmanned automatic weather station based on 4G technologies |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20141203 |
|
| RJ01 | Rejection of invention patent application after publication |