CN104172891B - Wool completely spreads pattern carpet and manufacture craft - Google Patents
Wool completely spreads pattern carpet and manufacture craft Download PDFInfo
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- CN104172891B CN104172891B CN201410469133.3A CN201410469133A CN104172891B CN 104172891 B CN104172891 B CN 104172891B CN 201410469133 A CN201410469133 A CN 201410469133A CN 104172891 B CN104172891 B CN 104172891B
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- Prior art keywords
- yarn
- carpet
- wool
- completely spreads
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- 210000002268 wool Anatomy 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000009732 tufting Methods 0.000 claims abstract description 9
- 239000004816 latex Substances 0.000 claims description 19
- 229920000126 latex Polymers 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 9
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 8
- 239000002174 Styrene-butadiene Substances 0.000 claims description 7
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 7
- 239000011115 styrene butadiene Substances 0.000 claims description 7
- 239000002562 thickening agent Substances 0.000 claims description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000005021 gait Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract description 2
- 239000003086 colorant Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 abstract 1
- 238000012856 packing Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 14
- 238000004043 dyeing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- FDYSSWYQRTVFIS-UHFFFAOYSA-N buta-1,3-diene 3-phenylprop-2-enoic acid Chemical compound C=CC=C.C(=O)(O)C=CC1=CC=CC=C1 FDYSSWYQRTVFIS-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Carpets (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The present invention relates to a kind of carpet, particularly a kind of wool completely spreads pattern carpet and manufacture craft.This wool completely spreads pattern carpet, different colors is caught by 3 kinds of different yarn types, penetrate tufting machine by the difference arrangement of yarn, the mixed of square knits effect by the movement of cam, blanket face to be occurred, is undertaken packing by gum, shorn velvet, rolling.The invention has the beneficial effects as follows: adopt the yarn that 3 kinds different, adopt cam traversing, product suede can be made up to arriving 20mm, and product density reaches 3000g/m
2, the high suede of solution domestic market 1/4 is high, the market demand of the Novel blanket face structure of high density, multi-color, has filled up domestic blank.
Description
(1) technical field
The present invention relates to a kind of carpet, particularly a kind of wool completely spreads pattern carpet and manufacture craft.
(2) background technology
Domestic market tufting wall-to-wall carpet mainly spaces based on 1/8,1/10, and yarn is based on single variety, and blanket face is fine and smooth, suede height, and on market, product style duplicates, and product is single, and market added value is lower.Present stage, general wall-to-wall carpet was all rearranged by monochromatic or 2 dyed yarn lines, and the yarn used due to the restriction of spacing is comparatively thin, and blanket face is fine and smooth, and product weight is generally at 2000g/m
2below, product suede is high general at below 15mm.Now the carpet product of commercially 1/4 cut pile is mainly one color product, and product structure is in line pin product, and on market, like product is many, but mostly similar, and structure is single.
(3) summary of the invention
The present invention, in order to make up the deficiencies in the prior art, provides the wool that a kind of high suede is high, product density is large, pattern is many and completely spreads pattern carpet and manufacture craft.
The present invention is achieved through the following technical solutions:
A kind of wool completely spreads pattern carpet, comprises blanket face, it is characterized in that: described blanket face is formed by the first yarn, the second yarn and the 3rd yarn tufting, and blanket face is bonded in Ji Bushang by mixing latex.
Described first yarn material therefor is pure wool, and its number is 2Nm/3, and single twist and sth. made by twisting are to being 125S, and spinning twist and sth. made by twisting are to being 90Z; Second yarn material therefor is that wool adds cotton yarn, and its number is 4.5Nm/2+13Nm/2, and single twist and sth. made by twisting are to being 160S, and spinning twist and sth. made by twisting are to being 90Z; 3rd yarn material therefor is pure wool, and its number is 6Nm/3, and single twist and sth. made by twisting are to being 180S, and spinning twist and sth. made by twisting are to being 260Z.
Described mixing latex is mixed with the ratio of 1:2:3:0.12 by carboxylic styrene butadiene latex, calcium powder, water and thickener.
The solid content of described carboxylic styrene butadiene latex is 52%, and calcium powder is 400 orders, and thickener solid content is 20%.
Wool completely spreads a manufacture craft for pattern carpet, it is characterized in that: its step is as follows:
(1), the first yarn with pinprick 1 one thread, the second yarn and the 3rd yarn arrange with pinprick 2 one thread;
(2) the cut pile machine that, with 1/4 spaces adopts cam to carry out pin traversing 12 pins/circulation, often walks traversing 3rd pin of the straight rear cam of 2 pins, carries out tufting by that analogy;
(3) the blanket face mixing latex, after tufting and base cloth bond, and then carry out extrusion process with press bonding roller, then enter baking oven and carry out drying and processing;
(4), carpet carries out shorn velvet process with 2 shorn velvet cuttves after drying;
(5), the laggard row of carpet shorn velvet is cut out and is cut process.
Preferably, in step (3), baking oven blanket surface temperature is 105 degree, and blanket back temperature is 150 degree, and it is 5 ms/min that carpet dries gait of march, and drying time is 8 minutes.
Preferably, in step (4), first cutter is left-handed, shorn velvet 0.5mm; Second cutter dextrorotation, shorn velvet 0.25mm.
The invention has the beneficial effects as follows: adopt the yarn that 3 kinds different, adopt cam traversing, product suede can be made up to arriving 20mm, and product density reaches 3000g/m
2, the high suede of solution domestic market 1/4 is high, the market demand of the Novel blanket face structure of high density, multi-color, has filled up domestic blank.
(4) detailed description of the invention
Embodiment:
Raw materials: yarn, a base cloth, two base cloth, carboxylic styrene butadiene latex, calcium powder, thickener.
Product process flow: yarn factory provides look cylinder yarn-tufting-gum-shorn velvet-rolling.
Yarn is by the outsourcing of yarn factory, and yarn carries out thermal finalization by dyeing.
Dyeing: look cylinder yarn all purchased by three kinds of yarns, the mechanism that can directly go up after yarn to factory is done.
Tufting process: yarn arrangement: A+2B+2C (2B, 2C are that a pinprick wears 2 one threads) on yarn, wherein A is the first yarn, B is the second yarn, C is the 3rd yarn.
Machine adopts 1/4 to space cut pile machine, adopts cam to carry out pin traversing 12 pins/circulation, often walks traversing 3rd pin of the straight rear cam of 2 pins, by that analogy.
Ji Bu: use Yi Hua Beaune company 110*71,120g is heavy, 4.16 width PP base cloth lot number: BN08110.
Product Process parameter is: semi-finished product suede is high: 21mm
Mass of pile: 2700g
Fabric width: 4m
Pin is close: 27/10cm.
Final finishing: postfinishing process route: be coated with epoxy glue---is dried---shorn velvet---and is cut out volume
1, the process of carboxy styrene-butadiene rubber gum is first used.Equipment is 3 tons of capacity latex agitators, is raw materials usedly:
A: carboxylic styrene butadiene latex (solid content 52%) place of production: Si Tailong styrene-butadiene latex (Zhangjiagang) Co., Ltd
Lot number: 20359779
B: calcium powder (400 order) place of production: Zibo Mei Nafu Fine Chemical Works lot number: 140812
C: water
D: thickener solid content: 20% place of production: Zhaoyuan Cathay chemical plant lot number: GT140610
Mixing latex formulations is: A:B:C:D=1:2:3:0.12, separately regulates viscosity of latex to be 21000CPS with thickener.After latex prepares, latex pump squeezes into mixed latex groove again.
2, bond with time base fabric after carpet gluing, then have press bonding roller to carry out extrusion process, then enter baking oven and carry out drying and processing, oven equipment is German BOBCOCK company place of production blanket after-finishing production line, baking oven blanket surface temperature is set to 105 degree, and blanket back temperature is 150 degree; Carpet gait of march is 5 ms/min, and drying time is 8 minutes.
3, carpet carries out shorn velvet process to shorn velvet operation after drying.Device therefor is that SELLERS company of Britain produces 4 loop cutting machines.Shorn velvet opens wherein 2 shorn velvet cuttves, and first cutter is left-handed, shorn velvet 0.5mm.Second cutter dextrorotation, shorn velvet 0.25mm.The smooth clean and tidy nothing in blanket face is kept to float hair, without groove mark after twice shorn velvet.
4, carry out sanction after the complete suede of carpet scissor and cut process, carry out sanction by customer requirement length and roll up and pack.
Claims (6)
1. wool completely spreads a manufacture craft for pattern carpet, it is characterized in that: its step is as follows:
(1), the first yarn with pinprick 1 one thread, the second yarn and the 3rd yarn arrange with pinprick 2 one thread;
(2) the cut pile machine that, with 1/4 spaces adopts cam to carry out pin traversing 12 pins/circulation, often walks traversing 3rd pin of the straight rear cam of 2 pins, carries out tufting by that analogy;
(3) the blanket face mixing latex, after tufting and base cloth bond, and then carry out extrusion process with press bonding roller, then enter baking oven and carry out drying and processing;
(4), carpet carries out shorn velvet process with 2 shorn velvet cuttves after drying;
(5), the laggard row of carpet shorn velvet is cut out and is cut process;
In step (4), first cutter is left-handed, shorn velvet 0.5mm; Second cutter dextrorotation, shorn velvet 0.25mm.
2. wool according to claim 1 completely spreads the manufacture craft of pattern carpet, it is characterized in that: preferred, in step (3), baking oven blanket surface temperature is 105 degree, and blanket back temperature is 150 degree, and it is 5 ms/min that carpet dries gait of march, and drying time is 8 minutes.
3. the wool that technique according to claim 1 makes completely spreads a pattern carpet, comprises blanket face, it is characterized in that: described blanket face is formed by the first yarn, the second yarn and the 3rd yarn tufting, and blanket face is bonded in Ji Bushang by mixing latex.
4. wool according to claim 3 completely spreads pattern carpet, it is characterized in that: described first yarn material therefor is pure wool, and its number is 2Nm/3, and single twist and sth. made by twisting are to being 125S, and spinning twist and sth. made by twisting are to being 90Z; Second yarn material therefor is that wool adds cotton yarn, and its number is 4.5Nm/2+13Nm/2, and single twist and sth. made by twisting are to being 160S, and spinning twist and sth. made by twisting are to being 90Z; 3rd yarn material therefor is pure wool, and its number is 6Nm/3, and single twist and sth. made by twisting are to being 180S, and spinning twist and sth. made by twisting are to being 260Z.
5. wool according to claim 3 completely spreads pattern carpet, it is characterized in that: described mixing latex is mixed with the ratio of 1:2:3:0.12 by carboxylic styrene butadiene latex, calcium powder, water and thickener.
6. wool according to claim 5 completely spreads pattern carpet, it is characterized in that: the solid content of described carboxylic styrene butadiene latex is 52%, and calcium powder is 400 orders, and thickener solid content is 20%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410469133.3A CN104172891B (en) | 2014-09-16 | 2014-09-16 | Wool completely spreads pattern carpet and manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410469133.3A CN104172891B (en) | 2014-09-16 | 2014-09-16 | Wool completely spreads pattern carpet and manufacture craft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104172891A CN104172891A (en) | 2014-12-03 |
| CN104172891B true CN104172891B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410469133.3A Active CN104172891B (en) | 2014-09-16 | 2014-09-16 | Wool completely spreads pattern carpet and manufacture craft |
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| Country | Link |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107400966B (en) * | 2016-12-01 | 2020-02-07 | 青海富腾生态科技有限公司 | Production process of high-gram-weight non-woven Tibetan carpet |
| CN107571580A (en) * | 2017-07-28 | 2018-01-12 | 阳信瑞鑫集团有限公司 | One kind plus filamentary silver cut pile block carpet manufacturing process |
| CN107374287A (en) * | 2017-07-28 | 2017-11-24 | 阳信瑞鑫集团有限公司 | A kind of manufacture craft of the flat circle drugget of wool |
| CN107498978A (en) * | 2017-07-28 | 2017-12-22 | 阳信瑞鑫集团有限公司 | A kind of woven plus manual secondary tufting velvet carpet manufacture craft |
| CN108909135B (en) * | 2018-06-15 | 2020-08-25 | 阿斯福特纺织（漳州）有限公司 | Efficient forming process of breathable chemical fiber blanket |
| CN109648961A (en) * | 2019-01-14 | 2019-04-19 | 河南凯辉实业有限公司 | A kind of grinding tempered glass functional carpet and preparation method thereof |
| CN110922922A (en) * | 2019-11-20 | 2020-03-27 | 浙江大达家居用品有限公司 | TPE (thermoplastic elastomer) glue, process for preparing anti-skid floor mat by using TPE glue and polyester cotton cloth and anti-skid floor mat |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06296545A (en) * | 1993-04-15 | 1994-10-25 | Toray Ind Inc | Tile carpet |
| JPH1085117A (en) * | 1996-09-13 | 1998-04-07 | Hotta Carpet Kk | Method for finishing tufted carpet backing |
| CN1440871A (en) * | 2003-03-20 | 2003-09-10 | 捷成地毯(青岛)有限公司 | Soft-base carpet and its production process |
| CN103892671A (en) * | 2012-12-25 | 2014-07-02 | 吉林省天雅地毯有限公司 | Production technology of printed carpet formed by mixing different-material yarns |
| CN103496335A (en) * | 2013-10-12 | 2014-01-08 | 佛山时利和地毯有限公司 | Production technology of combined three-dimensional tufted EVA carpets |
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| CN104172891A (en) | 2014-12-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170527 Address after: 251800, Binzhou, Shandong province Yangxin County mulberry economic and Trade Zone Patentee after: YANGXIN RUIXIN WOOLEN PRODUCT CO., LTD. Address before: 251800 Yangxin County Development Zone, Shandong, Binzhou Patentee before: YANGXIN RUIXIN GROUP CO., LTD. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Wall-to-wall colorful wool blanket and processing technology thereof Effective date of registration: 20180322 Granted publication date: 20160120 Pledgee: Qi Shang bank, Limited by Share Ltd, Binzhou, Yangxin branch Pledgor: YANGXIN RUIXIN WOOLEN PRODUCT CO., LTD. Registration number: 2018370000053 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20190320 Granted publication date: 20160120 Pledgee: Qi Shang bank, Limited by Share Ltd, Binzhou, Yangxin branch Pledgor: YANGXIN RUIXIN WOOLEN PRODUCT CO., LTD. Registration number: 2018370000053 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Wall-to-wall colorful wool blanket and processing technology thereof Effective date of registration: 20190322 Granted publication date: 20160120 Pledgee: Qi Shang bank, Limited by Share Ltd, Binzhou, Yangxin branch Pledgor: YANGXIN RUIXIN WOOLEN PRODUCT CO., LTD. Registration number: 2019370000051 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
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Date of cancellation: 20200416 Granted publication date: 20160120 Pledgee: Qi Shang bank, Limited by Share Ltd, Binzhou, Yangxin branch Pledgor: YANGXIN RUIXIN WOOL PRODUCTS Co.,Ltd. Registration number: 2019370000051 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Woolen carpet and its production technology Effective date of registration: 20200925 Granted publication date: 20160120 Pledgee: Qi Shang bank Limited by Share Ltd. Binzhou Yangxin branch Pledgor: YANGXIN RUIXIN WOOL PRODUCTS Co.,Ltd. Registration number: Y2020980006460 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210630 Granted publication date: 20160120 Pledgee: Qi Shang bank Limited by Share Ltd. Binzhou Yangxin branch Pledgor: YANGXIN RUIXIN WOOL PRODUCTS Co.,Ltd. Registration number: Y2020980006460 |