CN204509663U - One is made steaming continuously and is pressed device - Google Patents
One is made steaming continuously and is pressed device Download PDFInfo
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- CN204509663U CN204509663U CN201520157941.6U CN201520157941U CN204509663U CN 204509663 U CN204509663 U CN 204509663U CN 201520157941 U CN201520157941 U CN 201520157941U CN 204509663 U CN204509663 U CN 204509663U
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Abstract
The utility model belongs to sewing device technical field, relates to one and makes steaming continuously and press device, be arranged in order form by two cloth roll supports, cloth set composite, automatic sewing machine, spraying apparatus, hot-pressing roller, cooler, jockey pulley and cloth wind-up roll; Described cloth set composite is made up of three live-rollers; Described three live-rollers are isosceles triangle arrangement; Described spraying apparatus comprises water tank and nozzle; Described cooler comprises hollow steel plate, pressure fan; Pressure fan air outlet is communicated with hollow steel plate by air duct.Made steaming continuously and pressed device by of the present utility model and well can sew up continuous web cloth, and can carry out flatiron process, full process automatization, avoids the error that manual operation brings, is easy to industrialization.
Description
Technical field
The utility model belongs to sewing device field, is specifically related to one and makes steaming continuously and press device, and what may be used for continuous double-deck cloth makes flatiron process.
Background technology
Along with the continuous progress of science and technology, weeding out the old and bring forth the new of various fabric, fabric self performance and practicality often become ready-made clothes and make inevitable problem in process.Many times, the attractive in appearance and class of fabric is fine, but causes intensity not reach the requirement of national standard to such clothes due to composition or weaving process problem.These problems restrict the use of some high-quality fabrics sometimes.In order to tackle the needs of batch production, the goods first preparing repetitive are very important, are also the conventional means of enhancing productivity, and wherein, two layers of cloth being made in advance is common processing method.Become unwoven or untiwisted to split and refer to that the yarn in a direction produces slippage on the yarn in another direction, the de-seam presented or breach when the fabric of stitching is subject to the pulling force effect of vertical sealing.Become unwoven or untiwisted the appearance split except affecting the attractive in appearance of clothes, also can reduce the wearability of clothes.In China, both increase sealing in a lot of national standard and industry standard and to become unwoven or untiwisted the examination item split, although the test method split becoming unwoven or untiwisted of different standards and standard value also exist a lot of difference.
By to the measurement of sewing device productivity and analysis, the improvement proposing method of operating is the key improving sewing efficiency and product quality.The engineering design of research sewing machine worktable and improvement, can make operation lower running at one's best; Analyze from every side and to sew flow process with specification, be conducive to increasing the effective sewing time; Improve equipment performance and the effective application to sewing auxiliary member, sewing technology can be made to tend to mechanization, automation development, improve the accuracy of sewing efficiency and product specification.
Current, in quilting industry, existing operation mainly relies on artificial treatment, and artificial treatment exists that efficiency is low, labour intensity large, the easy shortcoming such as tired, and its topmost drawback to carry out complete detection, causes substandard product to come into the market.Science and technology facilitates the modern life of people, and machine instead of a large amount of repetitious work, not only saves production cost like this, can also improve the operating efficiency of people.The field of making needs to adapt to socialization great development, the requirements of the times that modern industry promotes again, and therefore need by being optimized integration to tradition sewing industry, flow process is made in realization and flow process seamless link is pressed in steaming, reaches the effect of making flatiron integrated treatment; And prior art does not have relevant report.
Utility model content
The purpose of this utility model is to provide one and makes steaming continuously and press device, well can sew up thus to double layer continuous cloth, and can carry out steaming and press process, full process automatization, avoids the error that manual operation brings, is conducive to industrialized development.
For reaching above-mentioned utility model object, the technical solution adopted in the utility model is: one is made steaming continuously and pressed device, describedly makes steaming continuously and presses device and be arranged in order by two cloth roll supports, cloth set composite, automatic sewing machine, spraying apparatus, hot-pressing roller, cooler, jockey pulley and cloth wind-up roll and form;
Described cloth set composite is made up of three live-rollers; Described three live-rollers are isosceles triangle arrangement;
Described spraying apparatus comprises water tank and is arranged on the nozzle on water tank;
Described cooler comprises hollow steel plate, pressure fan; Pressure fan air outlet is communicated with hollow steel plate by tracheae; Described hollow steel plate side is down provided with gas hole.
Make steaming continuously according to the utility model and press device, the transmission speed regulating cloth can be jointly controlled by three of a cloth set composite live-roller, jockey pulley and cloth wind-up roll, thus control the speed of service of whole system, the whole automatic operating of whole system, the speed of service of cloth is very important, be related to Sewing machines stitch rate, spraying time water mist sprinkling speed and cooling time blow strength.
Make steaming continuously according to the utility model and press device, in described water tank, heater is set; Described heater is heating rod.The glassware for drinking water in water tank can be kept thus to have certain temperature, be not affected by the external environment, be conducive to follow-up flatiron process, cloth Disposal quality can be ensured.
Make steaming continuously according to the utility model and press device, the quantity of the gas hole that cooler is arranged is determined according to instrument size, and the overall principle of arrangement is make the treated side of cloth be bullied evenly; The diameter of described gas hole is 2cm ~ 3cm, as required, rationally arranges gas hole pore-size distribution.
Make steaming continuously according to the utility model and press device, second live-roller and first and the 3rd live-roller be not in same level, and such design is quite reasonable, can cloth pressure be given, be conducive to the laminating of two layers of cloth, thus when pressing is reached the standard grade, cloth is not inclined, and sewing effect is good.
Make steaming continuously according to the utility model and press device, during spraying process, the finishing agent adding water in water tank or prepare, liquid, through nozzle, is sprinkled upon on cloth, now can be controlled the outflow of liquid by nozzle, ensures that liquid waters stream effect on cloth; Nozzle is arranged on water tank side, and in order to water at assigned address by liquid, the utility model preferred nozzle is fan nozzle.Fan nozzle performance is good, Functionality, quality and appealing design, is highly suitable in native system and applies, and is the conventional product types of existing nozzle, commercially available, also can oneself processing and fabricating as required.
Because technique scheme is used, the utility model compared with prior art has following advantages:
1. the utility model makes public for the first time a kind of steaming of making continuously newly and presses device, utilizing three separate transmission roller reasonable coordinations of cloth set composite, two layers of cloth is fitted closely, can ensureing that Sewing machines is when sewing up process, roll off the production line evenly, increase the stitching stability of product; Utilize spraying apparatus, hot-pressing roller and cooler to cooperatively interact, what make the even excellent effect of water smoke is distributed in cloth surface, is conducive to thus forms stable, high strength, level and smooth cloth superficial layer.
2. the monitoring cloth that the utility model can be real-time runs, once abnormal, Sewing needles can be made away from cloth, suction pump quits work, and nozzle is output liquid not, and hot-pressing roller stops heating pressurization, cooler is not dried, not only easy to operate, more importantly strengthens the security of operating process; Add in the process of making the reasonability sewed up, spray, be conducive to the raising of properties of product.
3. make continuously disclosed in the utility model to steam and press the means that device has abandoned traditional natural cooling, take the new technology of lowering the temperature of blowing, the cloth after upper film has excellent mechanical property, achieves beyond thought effect; And avoid the destruction of prior art to cloth impact property, storage modulu, TENSILE STRENGTH.
Accompanying drawing explanation
Fig. 1 makes the structural representation steaming and press device continuously in embodiment one;
Fig. 2 is spraying apparatus structural representation in embodiment one;
Fig. 3 is cooler structural representation in embodiment one;
Fig. 4 is automatic sewing machine structural representation in embodiment one;
Wherein: 1, two cloth roll supports, 2, cloth set composite, 3, automatic sewing machine, 4, spraying apparatus, 41, water tank, 42, nozzle, 5, hot-pressing roller, 6, cooler, 61, pressure fan, 62, tracheae, 63, hollow steel plate, 7, jockey pulley, 8, cloth wind-up roll.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
Make steaming continuously according to the utility model and press device, two cloth roll supports place cloth volume respectively, and the material of cloth volume can be identical, also can be different, need to select according to actual making; Cloth is hauled out from two cloth roll supports respectively, forms two cloth layers; So latter two cloth layer overlaps after cloth set composite; Then the cloth after overlapping is sewed up on automatic sewing machine, is stitched together under the connecting that two cloth layers are online; Then the cloth after sewing up, below spraying apparatus, starts spraying, and the object of spraying forms water film on cloth surface, is beneficial to the flatiron process of cloth; Cloth after spraying is through hot-pressing roller, and under the action of heat and pressure, the water film on cloth surface is more level and smooth, and the cloth quality after process is more firm; Then cloth is through cooler, and cloth is cooled, and is beneficial to the raising of mechanical property, and cold material just can through the rolling of cloth wind-up roll simultaneously.
Embodiment one
See accompanying drawing 1, make steaming continuously and press device, be arranged in order by two cloth roll supports 1, cloth set composite 2, automatic sewing machine 3, spraying apparatus 4, hot-pressing roller 5, cooler 6, jockey pulley 7 and cloth wind-up roll 8 and form;
Described cloth set composite 2 is made up of three live-rollers; Described three live-rollers are isosceles triangle arrangement; Two in same level, one is up; In described three live-rollers, two live-rollers are had to be positioned at same level.Two-layer cloth goes out from cloth roll support pull-up respectively, first live-roller combines, sticks together; Then second, third live-roller is passed through; Finally, two-layer cloth closely of fitting carries out stitching process through sewing device.
Described spraying apparatus 4 comprises the water tank 41 and nozzle 42 that connect successively; Nozzle is fan nozzle, and spraying apparatus structural representation is accompanying drawing 2; In water tank, heating rod is set, keeps water temperature, be conducive to flatiron process, ensure cloth quality.
Described cooler 6 comprises hollow steel plate 63,50W pressure fan 61; Pressure fan air outlet is communicated with hollow steel plate by feed channel 62; Described hollow steel plate side is down provided with gas hole; Cooler structural representation is accompanying drawing 3.The diameter of gas hole is 2cm.The mode that tracheae is threaded connection with hollow steel plate is communicated with.
Device is pressed in steaming of making continuously according to the present embodiment, and two cloth roll supports place cloth volume respectively, and the material of cloth volume is woven dacron and cotton; First carry out wearing cloth process, make cloth form continuity in system, the regulation and control cloth speed of service is 25m/min; Then start automation and make process: cloth is hauled out from two cloth roll supports respectively, form two cloth layers; So latter two cloth layer overlaps after cloth set composite, and woven dacron is above cotton; Then the cloth after overlapping is sewed up on automatic sewing machine, and accompanying drawing 4 is automatic sewing machine structural representation; Then the cloth after sewing up, below spraying apparatus, starts watering, is specially and water is put into water tank, be sprinkled upon on cloth through nozzle; Cloth after spraying is through hot-pressing roller, and under the effect of 50 DEG C of heat and 0.1MPa pressure, water volatilizees, cloth surface more level and smooth, quality is more firm; Then cloth is through cooler, pressure fan run, cold air constantly blows to cloth cover uniformly from pore, cooling, finally by after jockey pulley by the rolling of cloth wind-up roll.
Embodiment two
Make steaming continuously and press device, be arranged in order by two cloth roll supports, cloth set composite, automatic sewing machine, spraying apparatus, hot-pressing roller, cooler, jockey pulley and cloth wind-up roll and form;
Described cloth set composite is made up of three live-rollers; Described three live-rollers are isosceles triangle arrangement; Two in same level, one is up;
Described spraying apparatus comprises water tank and nozzle; Nozzle is cylinder straight hole nozzle;
Described cooler comprises hollow steel plate, 50W pressure fan; Pressure fan air outlet is communicated with hollow steel plate by air duct; Described hollow steel plate side is down provided with gas hole.The diameter of gas hole is 3cm.
Device is pressed in steaming of making continuously according to the present embodiment, and two cloth roll supports place cloth volume respectively, and the material of cloth volume is spandex fabric and silk floss cloth; First carry out wearing cloth process, make cloth form continuity in system, the regulation and control cloth speed of service is 30m/min; Then start automation and make process: cloth is hauled out from two cloth roll supports respectively, form two cloth layers; So latter two cloth layer overlaps after cloth set composite, and spandex fabric up; Then the cloth after overlapping is sewed up on automatic sewing machine; Then the cloth after sewing up, below spraying apparatus, starts watering, is specially and water is put into water tank, water on cloth by nozzle; Cloth after spraying is through hot-pressing roller, and under the effect of 70 DEG C of heat and 0.11MPa pressure, water volatilizees, cloth surface more level and smooth, quality is more firm; Then cloth is through cooler, pressure fan run, cold air constantly blows to cloth cover uniformly from pore, cooling, finally by after jockey pulley by the rolling of cloth wind-up roll.
Embodiment three
Device is pressed in steaming of making continuously according to embodiment one, and two cloth roll supports place cloth volume respectively, and the material of cloth volume is polyvinyl cloth; First carry out wearing cloth process, make cloth form continuity in system, the regulation and control cloth speed of service is 35m/min; Then start automation and make process: cloth is hauled out from two cloth roll supports respectively, form two cloth layers; So latter two cloth layer overlaps after cloth set composite; Then the cloth after overlapping is sewed up on automatic sewing machine; Then the cloth after sewing up, below spraying apparatus, starts watering, is specially and water is put into water tank, water on cloth by nozzle; Cloth after spraying is through hot-pressing roller, and under the effect of 80 DEG C of heat and 0.08MPa pressure, water volatilizees, cloth surface more level and smooth, quality is more firm; Then cloth is through cooler, pressure fan run, cold air constantly blows to cloth cover uniformly from pore, cooling, finally by after jockey pulley by the rolling of cloth wind-up roll.
Embodiment four
Device is pressed in steaming of making continuously according to embodiment two, and two cloth roll supports place cloth volume respectively, and the material of cloth volume is spandex fabric and adhesive fabric; First carry out wearing cloth process, make cloth form continuity in system, the regulation and control cloth speed of service is 20m/min; Then start automation and make process: cloth is hauled out from two cloth roll supports respectively, form two cloth layers; So latter two cloth layer overlaps after cloth set composite, and spandex fabric up; Then the cloth after overlapping is sewed up on automatic sewing machine; Then the cloth after sewing up, below spraying apparatus, starts watering, is specially and water is put into water tank, water on cloth by nozzle; Cloth after spraying is through hot-pressing roller, and under the effect of 70 DEG C of heat and 0.15MPa pressure, water volatilizees, cloth surface more level and smooth, quality is more firm; Then cloth is through cooler, pressure fan run, cold air constantly blows to cloth cover uniformly from pore, cooling, finally by after jockey pulley by the rolling of cloth wind-up roll.
Claims (6)
1. make steaming continuously and press a device, it is characterized in that: describedly make steaming continuously and press device and be arranged in order by two cloth roll supports, cloth set composite, automatic sewing machine, spraying apparatus, hot-pressing roller, cooler, jockey pulley and cloth wind-up roll and form;
Described cloth set composite is made up of three live-rollers; Described three live-rollers are isosceles triangle arrangement;
Described spraying apparatus comprises water tank and is arranged on the nozzle on water tank;
Described cooler comprises hollow steel plate, pressure fan; Pressure fan air outlet is communicated with hollow steel plate by tracheae; Described hollow steel plate side is down provided with gas hole.
2. make steaming according to claim 1 continuously and press device, it is characterized in that: the electrical power of described pressure fan is 50W.
3. make steaming according to claim 1 continuously and press device, it is characterized in that: the mode that described tracheae is threaded connection with hollow steel plate is communicated with.
4. make steaming according to claim 1 continuously and press device, it is characterized in that: in described water tank, heater is set.
5. make steaming according to claim 4 continuously and press device, it is characterized in that: described heater is heating rod.
6. make steaming according to claim 1 continuously and press device, it is characterized in that: described nozzle is fan nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520157941.6U CN204509663U (en) | 2015-03-19 | 2015-03-19 | One is made steaming continuously and is pressed device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520157941.6U CN204509663U (en) | 2015-03-19 | 2015-03-19 | One is made steaming continuously and is pressed device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204509663U true CN204509663U (en) | 2015-07-29 |
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ID=53707657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520157941.6U Expired - Fee Related CN204509663U (en) | 2015-03-19 | 2015-03-19 | One is made steaming continuously and is pressed device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204509663U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120180A (en) * | 2016-08-22 | 2016-11-16 | 湖南东方时装有限公司 | The moulding sewing machine of parting |
| CN114395889A (en) * | 2022-01-24 | 2022-04-26 | 绍兴金楚印染有限公司 | Cloth splicing method and splicing device of open-width desizing machine |
-
2015
- 2015-03-19 CN CN201520157941.6U patent/CN204509663U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120180A (en) * | 2016-08-22 | 2016-11-16 | 湖南东方时装有限公司 | The moulding sewing machine of parting |
| CN114395889A (en) * | 2022-01-24 | 2022-04-26 | 绍兴金楚印染有限公司 | Cloth splicing method and splicing device of open-width desizing machine |
| CN114395889B (en) * | 2022-01-24 | 2023-11-21 | 绍兴金楚印染有限公司 | Cloth splicing method and splicing device of open-width desizing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150729 Termination date: 20160319 |