CN103419544B - The production method of natural silk glue back of the body artistic tapestry - Google Patents

Abstract

The invention discloses the production method of a kind of natural silk glue back of the body artistic tapestry, comprise following operation: drawing operation, after drawing operation completes, two operation lines are divided to carry out operation, Article 1, operation line is plate-making process, brush version operation, dossal operation in turn, and Article 2 operation line is look silk planning operation sequence, dyeing process, baking operation in turn, turns over and draw operation; Weaving process, upper glue process, baking operation, flat blanket operation, film clips operation, clipping and carving operation, trimming operation, inspection process, operation of dispatching from the factory of packing.Compared with the existing, the production method of the natural silk glue back of the body artistic tapestry of the present invention's protection adopts natural silk to make raw material, the tapestry environmental protection of producing, insect protected, mothproof, glossiness.

Description

The production method of natural silk glue back of the body artistic tapestry

Technical field

The present invention relates to the production method of a kind of natural silk glue back of the body artistic tapestry.

Background technology

Wool and this bi-material of acrylic due to yarn count very thick, therefore a lot of pattern all can not make tapestry.

Summary of the invention

Object of the present invention is just to provide a kind of natural silk glue to carry on the back the production method of artistic tapestry, and the production method of this natural silk glue back of the body artistic tapestry adopts natural silk to make raw material, the tapestry environmental protection of producing, insect protected, mothproof, glossiness.

Technical scheme of the present invention is: a kind of production method of natural silk glue back of the body artistic tapestry, and the production method of this natural silk glue back of the body artistic tapestry comprises following operation:

Operation 1 is drawing operation, after drawing operation completes, point two operation lines carry out operation, and Article 1 operation line is operation 2, operation 3, operation 4 in turn, Article 2 operation line is operation 5, operation 6, operation 7, operation 8 in turn, described operation 2 is plate-making process, and operation 3 is brush version operation, and operation 4 is dossal operation, operation 5 is look silk planning operation sequence, operation 6 is dyeing process, and operation 7 is baking operation, and operation 8 draws operation for turning over;

Article operation 4 dossal operation produced carry out operation 9 with the article produced from operation operation 8, operation 9 is weaving process, operation 10 is upper glue process, operation 11 is baking operation, and operation 12 is flat blanket operation, and operation 13 is film clips operation, operation 14 is clipping and carving operation, operation 15 is trimming operation, and operation 16 is inspection process, and operation 17 to be dispatched from the factory operation for packing.

Compared with prior art, beneficial effect of the present invention is: one is the improvement thread count, by original change into through 80 present through 160; Weft density changes 160 present roads into by 80 original roads.Thread count is 2 times before improving, and any pattern can be produced, and therefore can meet each aspect consumer demand.Two are the improvement raw material.Three is the instruments having invented applicable synthetic tuft and shorn velvet natural silk, hand held, electric rifle.Four are the improvement that can only to do chromatography excessive depth color by original woven main colored main lobe be present polishing, have enriched pattern color.Five is the convex technique of sheet of having invented the main colored main lobe of pattern, shows the soft embossment sense of a tapestry.

And the product that the present invention produces weaves skill with the pattern of its grace and consummate, can be rated as the fine work of interior decoration, deeply favors by consumers in general, be described as the title of the soft embossment in east.The present invention adopts natural silk to make raw material, has environmental protection, insect protected, mothproof, the features such as glossiness is good.

Accompanying drawing explanation

Fig. 1 is process chart of the present invention;

Fig. 2 is the tapestry figure produced by present invention process flow chart;

Fig. 3 is the tapestry figure produced by present invention process flow chart;

Fig. 4 is the tapestry figure produced by present invention process flow chart;

Fig. 5 is the tapestry figure produced by present invention process flow chart;

Fig. 6 is the tapestry figure produced by present invention process flow chart;

Fig. 7 is the tapestry figure produced by present invention process flow chart;

Fig. 8 is the tapestry figure produced by present invention process flow chart;

Fig. 9 is the tapestry figure produced by present invention process flow chart;

Figure 10 is the tapestry figure produced by present invention process flow chart.

Detailed description of the invention

Below in conjunction with accompanying drawing, the invention will be further described.

The production method of shown natural silk glue back of the body artistic tapestry, the method comprises following operation

Operation 1: drawing operation

Require to draw according to design original text, the spirit of contribution will be met on whole layout matched colors by composition, the specification that varies in size does not depart from the whole structure of design contribution on grain pattern deduction and exemption composition, rare close, spacing of grain pattern etc. will accord with technological requirement, not super tolerance, size specification drawing in drawing process is complete, composition is accurate, grain pattern curve is smooth, beautiful design, color matching primary and secondary will have levels sense clearly, and stock size and different in nature size do not lose the theme tone designing contribution in the deduction and exemption of grain pattern and color, reach technological requirement 100%.Graph paper to lower operation knit do upper for subsequent use, the drawing accuracy 100% of different number of channels dimensions, specification requirement coordinate points schematic symbol unified standard, writing wants carefully and neatly done, free from smutting, neatly clear, center line, half line, upset grain pattern will indicate clear, very clear, no matter manual drawing and computer are drawn, all will indicate look number, customer order number and date on finished product drawing, drawing is conscientiously careful with order and design color original text and check clear, requires all to meet technological procedure regulation.(conscientiously to understand sample manuscript to irregular carpet (abnormity).Check and approve irregular limit, ground size and shared ratio, a road is even, clean and tidy, clear, pollution-free.It is appropriate that color is equipped with contrast, level, makes a distinction between the important and the lesser one, and tone is soft, rationally distributed, and tone satisfies the need, complete.Meet order requirements.Mark number of channels and the size on each limit.Look number is wanted accurately, and writing wants carefully and neatly done, meets design technology regulation.) grain pattern of hectograph and the grain pattern of picture proof be definitely consistent.Plate-making grain pattern is wanted flexibly, and distinguished and admirable nature, conforms to former state original text.Blueprint grain pattern wants clear not empty, and the earth is not black, neat intact nothing left of cutting the ribbon at an opening ceremony.

Carry out following operation (operation 2-4 and operation 5-8) respectively according to drawn figure simultaneously.

Operation 2: plate-making process

1. spliced by plastic film according to pattern requirement, be covered on drawing and fixed, be bundled into aperture with draw point along pattern line kind, spacing is about 2mm.

2. center line is delineated according to pattern, edge line.

3. pattern line kind is, after the plate-making of 1/2,1/4 symmetrical grain pattern completes, polish, in order to counter plate printing with the pin hole burr of emery wheel by reverse side on plastic film.

Operation 3: brush version operation

1. according to blanket face size, make blanket frame with nail-plate, blanket frame four limit should be greater than each about about the 20cm in blanket face.

2. base fabric is laid on the ground, and is fixed on nail-plate.

3. paint on base fabric according to the dimensions of blanket, according to the tightness of base fabric, add or reduce tap surplus.

4. to paint center line, half line and each pattern brush region.

5. the plastic film made being put in each area of the pattern of base fabric, with modulating dyestuff brush in advance on film, dyestuff being printed on base fabric by pin hole.

6. to paint each drawing lines, delineate blanket limit, standard pattern number, specification.

A. dossal: choose base fabric by the specification of order and cut out, the base fabric not meeting QUALITY STANDARD can not cut out extension brush.

B. rule: the size (need to put tap and should put tap) specify by order pulls four limit cross spiders and half line, and center line and each bar sideline, setting-out will be clear that.

C. brush version: first by clear for the positive and negative identification of version, then by version and four sidelines of finishing and corner, half line is fallen to well errorless in center, water of just tinting.Look water can not be too much very few, and the version brushed out is clear, bright, can not leak brush, wrong brush and become ghost image.

D. selvedge: need the carpet version of binding off, be as the criterion with whole piece cloth version, can not hole for nailing be had, broken hole, look water pollutions and footprint etc. in surrounding 2.5 inches (8CM).

E. several blanket sample brushes are on a cloth, and the distance between blanket sample and blanket sample is 15CM, can not expand and reduce.

F. version is played: again carry out after version brushes having checked whether wrongly typed, whether correctly check order size.Play version to dry, can fold.In order to avoid occur that grain pattern is fuzzy, affect next procedure.

Operation 4: dossal operation:

1. according to dimensional requirement, the mobile frame of adjustment frame.

2. be hung on frame nail-plate by the base fabric brushed, surrounding blanket limit should apart from frame more than nail-plate 15mm.

3. dossal program: first top, more left and right side, finally hangs below.

4. require: base fabric is hung on smooth vertical and horizontal in frame, not loose not tight.

Operation 5: look silk planning operation sequence

The plan of look silk requires to accomplish that plan is correct according to the large original text look of production pattern drawn, and produces just passable to be supplied to dyeing and to weave work by look number.

1. according to pattern color depth, in, light color ratio color separation;

2. accurately assorted quantity.

Operation 6: dyeing process

Equipment adopts Q411 injecting type dye silk machine (4 pipes, 8 pipes, 10 pipes), dye silk rake, charging basket, splash bar, glass rod, 500ml beaker.

Medicine adopts:

Dyestuff: be selected from orchid receive free and easy blue 2R, orchid receive free and easy red 2G, orchid receive free and easy black B, according to the red A-3G of sharp Neil, neutral brown RL, neutral black BL, neutral dark yellow GL, Tracid Brilliant Red B, the goth black C-B of You Litelan C-2R, You Lite red C-G, You Li, CATION X-GRL (red), CATION X-GRRL (orchid) and CATION X-8GL (Huang).

Auxiliary agent is selected from: textile soap C, hydrogen peroxide, sodium hydrosulfite, bleeding agent, glacial acetic acid, defoamer, levelling agent, softener N-608 and brightener NSW.

Raw material are selected from: natural tussah silk 60,120 squeezing spun silk, mulbery spun silk 60, mulbery spun silk 120, natural WHITE STEAM FILATURE YARNS bar part 50/70 and natural WHITE STEAM FILATURE YARNS bar parts 100/120.

Textile soap C, hydrogen peroxide, defoamer are for contaminating the pre-treatment of silk.Namely refer to: refining silk, also known as degreasing; Bleeding agent and levelling agent are used for dyeing course, play and help the uniform effect of colouring, prevent look flower; Softener N-608, brightener NSW and glacial acetic acid are used for the post processing of dyeing course, play Bao Se and the softness promoting to have painted and brightness; Sodium hydrosulfite plays look dyeing flower fading function.

Staining procedure:

1. lead material: from proportioning room get the dyestuff of the number of dyeing and the batching card of this look.

2. go up silk: open gate, note this look need contaminate quantity by institute on batching card, hank knotting to be contaminated evenly is hung on contaminate silk machine jet pipe on.

3. in dye silk machine, put into proper amount of clear water, be warming up to 70 DEG C, ON cycle water pump.

4. material

A. dye quantity is at below 100g: contain 1/2 boiling water with charging basket, is poured into by dyestuff wherein, stirs, to it dissolves completely with splash bar.

B. dye dosage is at more than 100g

(1) contain about 100ml normal temperature clear water with 500ml beaker, slowly pour the container filling dyestuff into, stir with glass rod with gentle simultaneously, treat that it becomes pulpous state.

(2) contain 2/3 boiling water with charging basket, paste dye is slowly poured in bucket, stir with splash bar simultaneously, dissolve completely to it.

5. intake: close circulating pump, the hot water of pendulum wire is bled off, puts applicable clear water into, ON cycle pump.

6. dye

A. heat up, open air valve, close when water temperature in machine being raised to 50 DEG C.

B. blanking: poured into by lysed dyestuff in dye silk machine hopper, suitably open valve, allows in the slow ingress engine of dye solution.

C. paint, open and turn over excellent rotating switch, first rotate three weeks to same direction, stop, hooking with dye silk rake the tow hung in motivation, make its uniform coloring, then rotate three weeks to the opposing party, by same method operation, so repeatedly, until in the whole ingress engine of dyestuff.

D. heat up, open air valve, put when water temperature in machine is raised to 70 DEG C and close.

E. an acid adding: add acetic acid, stick switch is turned in unlatching simultaneously makes it rotate continuously, stops after about one minute, hooks with dye silk rake the tow moved on hanging wire bar.

F. heat up: open air valve, make dye liquor temperature in machine slowly increase, meanwhile, constantly stir and hook tow in motivation, keeping its uniform coloring, temperature rises to till 92 DEG C.Stick switch is turned in closedown, shuts gate, allows its constant temperature 10 minutes.

G. two acid addings, add acetic acid by the method second time of an acid adding.

H. be incubated: allow temperature remain on 92 DEG C ± 1 DEG C 80 minutes, therebetween, should start every 10 minutes and once turn over rod, and hook movable wire bundle.

E. check colors: after insulation terminates, open gate, close gas check valve and water circulating pump, in machine, diverse location gathers 3-4 root about 10cm length look silk, dries (can be placed on machine backstage) together with batching card, takes laboratory to and check colors.

F. put water: check colors qualified after, bleed off excess dye solution in machine, put into proper amount of clear water, open air valve, rises to 70 DEG C by water temperature in machine, and gas check valve, ON cycle water pump, pendulum water 3 minutes, close circulating pump, precipitation bleeds off, put into proper amount of clear water again, ON cycle water pump, pendulum water 5 minutes, bleeds off water.

G. post processing: put into proper amount of clear water in machine after, is raised to 35 DEG C by temperature, add softening agent HC 5%, hydrophilic white oil 0.5%, HAC2%, ON cycle water pump and turn over stick switch, stops, being bled off by water after 10 minutes.

H. cylinder is gone out: taken out by machine Nei Sesi, hang up label.

Operation 7: baking operation

In baking operation, steam working pressure (SWP) is 3kg/cm2, temperature≤80 DEG C.

Operation 8: turn over and draw operation

The color of first being admonished by silk with the same look number is placed on (marshalling) before oneself seat by the number of share of stock of silk rug number of channels requirements, looks for overcoming head to penetrate in iron wire hook pull out from silk didactic literary composition, carries out drawing silk group importing in wooden pipe, measure by look number plate, and accurately, name must be filled in, storehouse handed in code name.

Operation 9: weaving process

(1) classify by pattern requirement silk of checking colors, check colour cell, look number, and color matching is marked on base fabric.

Look silk with 60 part 8-10 roots for one.

(3) stitching: a foot long is 156-160 step (in principle by yarn one pin), and allowable error is in the scope of ± 2: office must not walk lower than 156 steps, stitching uniformity.

(4) line number: every foot long is 156-160 capable (pricking a line by every 1 in principle), and have outside, large limit, the earth is pressed order requirements line number and performed.Allowable error is in the scope of ± 2.(above step number, line number is all for 8MM every square feet 115G, and other is as the criterion with order requirements.

(5) blanket face does not allow to occur honeycomb hole, pullover, length head.Blanket face burr will be put down, together.

(6) the blanket face of loop pile will be put down, and height can not be had to iris out existing.Loop pile and the mixed time blanket of cut pile, the burr of cut pile part can not have height burr, concordant.

(7) blanket limit: the selvedge along blanket surrounding can not have hole for nailing within 2.5-3 inch, broken hole or other pollutions.

(8) blanket type will just, and corner is at a right angle, and linearly, can not there be flounce on blanket limit, and width is unsuitable and size is first-class to have the carpet on limit not occur in ground, in ground or monoblock be that knitting of geometry grain pattern is done and just, will can not be violated process stipulation, arbitrarily change grain pattern.

(9) back will be put down, and line ball, can not have bubble head.

(10) grain pattern wants symmetrical, and symmetrical decorative pattern wants nature flexibly, and Kui Long will in middle, can not limit partially up and down.Requirement is done in monochromatic knitting, without step greatly, bouncing pilotage, without weight pin, accomplish smooth vertical and horizontal.

(11) press the direction polishing of pattern mark, first knit do first look polishing region knit work with radial, then work is knitted with first and second road look half and half (namely on 4-5 root look), carry out polishing by that analogy and knit work, finally finish up with pure yarn 40%, flower cored must be accomplished, leaf phimosis, floral leaf and debate son and all must do true qualities, and then batch yarn polishing.(example: 1,2,3 greens do leaf, first should do 1,3 true qualities, make polish between 1 and 3 of 1,2,3 batch of pattern).

Operation 10: gluing

1. according to product specification large tingle system nail circle, nail-plate frame surrounding should be greater than more than product size 15mm respectively.

2. place sideline by production product size, check that each sideline angle of intersection is 90 degree of right angles.

3. (blanket faces down, blanket back upwards) is fixed in nail-plate frame by knitting the semi-finished product performed, and with put sideline for benchmark adjustment blanket type.

4. repeatedly, evenly scrape in blanket back with the sub-glue glue of sub-Buddhist nun, make it fully infiltrate blanket back on base fabric, and ensure that blanket face knits that suede is glue-free to ooze out.

5. evenly scrape in blanket back with natural emulsion glue, spread back of the body cloth and make it cement admittedly.Blanket limit surrounding respectively scrape on base fabric 5-8cm natural emulsion glue be beneficial to after whole operation draw limit.

Operation 11: dry

Utilize natural temperature or electric oven to do operation, moisture in glue is evaporated completely, the flat blanket operation in lower road of being allowed for access is produced.

Operation 12: flat blanket operation

Prepare before producing: check that blanket face is with or without abnormal conditions, whether blanket face thickness conforms to quality requirements, and whether blanket limit is stopped, and whole milled hand straight snips.

Scrape blanket limit: because the surrounding that can not put down put down by machine, only have to be put down by hand and reach quality standards, waste for blanket limit hair specific purpose tool is swept waste hair, and the technical requirement of scraping blanket is put down identical with machine.

Horizontal flat: by the blanket face of scraping, put down once with hand straight snips is first horizontal, lack feed many flat time, it is excessive too fast that knife saw can not draw, in order to avoid blanket face is coarse knot tool marks.

Perpendicular flat: by horizontal flat after blanket face perpendicular flat after scraping blanket, horizontal flat do not put down averagely to be arrived by perpendicular.

Just flat: in order to reach blanket limit and machine flat effect in blanket face is more or less the same, horizontal flat, perpendicular flat after, it is then just flat along blanket to scrape a blanket limit again.

After flat blanket: flat gross weight is 0.25 point, uniformity four limit foot.Blanket face smooth, without a steamed bread of corn, head of lying, half butt.Blanket face stubble is suitable, uniformity, lower neat along stubble.The flat machine of hand is firmly moderate, connects stubble good, ancient flower surrounding not super thick, Wu Gougang.The flat blanket of hand is confidential eats multipass less, reaches blanket face light.Blanket face thickness standard: blanket face thickness 2.2-2 divides.Blanket face effect: blanket face thickness uniform, smooth, light, without knot mouth trace, Wu Gougang, without cutter flower print, without half tieing, without little grass, clean without spot, without tying look, nothing is torn goods and stung goods vestige without floating silk, Bu Xian road, blanket face.

Operation 13: film clips operation

1. open up wasteland: the reclamation of wasteland is to silk carpet, the first art processing that carpet semi-finished product carry out, cut profile by the profile and level of knitting sample clear, the ditch that color is clearly demarcated comes.The reclamation of wasteland is the basis of clipping and carving technique, is also the key of modifying flower pattern, only has the reclamation of wasteland stereotyped, and ability sheet goes out ditch cleaning and comes with the finished product cut.

2. on the basis of opening up wasteland, set level scissors, fan plane and be close to blanket face at the bottom of scissors, outline line and the level bundle of lines grain pattern sheet of pressing the reclamation of wasteland are convex, use the sheet mouth meeting effect different depth, make it have third dimension.

3. blanket is washed.Blanket, by entering between water car-washing after film clips, utilizes new Washing Technology, and carry out washing process to silk rug, make the more soft high resilience on original basis of blanket face, glossiness is splendid.

4. carding: blanket panel after blanket washing, only has and cuts ditch by just entering throwing after specific purpose tool carding, otherwise will have a strong impact on product quality and even scrap.

5. throw and cut ditch: in reclamation of wasteland sizing, on the basis that sheet Heisei is convex, with scissors, shades of colour is cut off, carry out last modification beautify grain pattern, be determine carpet grain pattern nature, key true to nature attractive in appearance, so must implement the principle of working with great care.

Operation 14: clipping and carving operation

Workman, by special tool of production electric clippers, uses elbow, arm, wrist, the cooperation of the aspects such as waist, knits according to design requirement and carpet semi-finished product grain pattern the concrete condition done.Contrast large original text grain pattern carry out sizing and modify again, to reach clear, three-dimensional, artistic effect true to nature.

1. order and the requirement of cutting ditch is thrown:

A. the order of cutting ditch is thrown

First cut external form, after cut internal layer, keep inside and outside clip even, first cut and cut, rear polishing, make clip clear, first clipping and carving core, rear clipping and carving lobe, makes flower pattern Central Symmetry, first cuts main flower, after cut time flower, more than first cutting, rear benefit is owed, and uses and goes to borrow skill and technique correction flower pattern less more; First cut bright flower, after cut dark flower, outstanding becoming clear is main; First leaf-cutting tripe, the rear leaf-cutting back of the body.

B. the requirement of cutting ditch is thrown

(1) lower scissors wants accurate, and walk scissors and want steady, horizontal scissors will go up Qi Xiaguang, and when perpendicular clip wants clear rejectings quarrel sub and floating silk, clip wants uniformity.

(2) except geometrical pattern, can not walk scissors straight, will justifying of circle, side wants side.

(3) to pause suitably when cutting clod of earth point, be cut into dead angle; Curved place will connect clip, and the grain pattern that energy one scissors shears off wants a scissors to shear off, to keep blanket face clip consistent.

2. the standard of cutting is thrown

A. the concrete utilization of embossment concept

The formation of embossment mainly shows high and low layered and outstanding third dimension after sculpture.Clipping and carving technique is exactly that clipping and carving uses large stretch of, small pieces, arc-like sheet and cut the means such as ditch, to reach the effect of embossment sense.

B. the performance of various line

Grain pattern moulding all forms with various line, and line divides rectilinear curve two kinds, and in clipping and carving, the characer and laws of the various line of GPRS, makes every effort to accurate.Straight line must be cut and directly can not bend, and each point on camber line and the center of circle are all equidistant, so radian must be consistent, the principle that GPRS is incremental, can not go out firmly stupefied and unnatural.

A. tread patterns modeling

Clipping and carving modifies grain pattern moulding and beautifies, and the knitting of tapestry is done because of the restriction by netted longitude and latitude, and the grain pattern moulding woven is not very beautiful, and various line is strap ladder corner angle, unsightly, clipping and carving just carries out art processing to knitting sample moulding, makes it straight, plentiful, well arranged, symmetrical beauty be reached.

Operation 15: trimming operation

1. half is whole: general silk rug will whole by half after enter flat hair, particularly wash blanket, half is whole the most important.Because the unsuitable large area of silk rug is worn goods and replenishes after washing, after washing, large area wears the particle of goods and the replenish glossiness that can affect blanket face and blanket face tufting; Silk rug after whole is heavily washed again, and silk rug color and luster can subtract shallow once again, and monoblock blanket seriously then can be made to scrap, so it is whole to do silk rug half well, and half whole task; Produce not according to technique rules in process of production owing to weaving work, occur that grain pattern walks type, mistake is knitted, leak and knit, tie look, point twisted mouth, cracked ends etc.For ensureing end product quality, must be made up by half whole the carrying out making up.Measure: type is walked to grain pattern, Wrong, missing is knitted, false head ties look on a small quantity, the method for taking to wear goods of a small amount of shallow white dirty mark; Divide twisted mouth; Slight tight heavy filling/pick, catch up with method through adopting severe to replenish; Small size bottom is wrinkling, adopts the method for mending the end; Rupturing in one, two goods blanket faces, road of concentrating, takes the method etc. adding million, enters flat hair after substantially whole for the problem existing for product getting well.

2. tassel knotting

Tassel is tied a knot every foot: 120 10, road knots, 160 15, road knots, and (40 rhizoids make a call to a knot), knots and will be close to bottom, and after pimple will translate into blanket back, tassel length neat and consistent, without loose fringe, hangs fringe phenomenon.Can not use inferior materials and turn out substandard goods and affect product quality.

3. whole blanket back, blanket face

A. blanket face is smooth-going bright and clean.If any half whole do not worn wrong head, leak putting on wearing goods pin of head, obviously super road.If washing blanket, colo(u)r streak used will by using (but can not large area wear goods) after washing again; To the floating silk in blanket face, little grass, latitude nose, with careful the choosing of hand shears, do not allow the phenomenon on knife edge mark and wound flower ground.If not washing blanket blanket face thickness can return completely flat (hand is put down); Should return to flat hair workshop returns flat, and clip has a small amount of half butt, flower thorn, careful the choosing of little grass hand shears, has not allowed the knife edge and duck eye vestige; All clips are too small, leak to cut more, and sheet mouth floats the quality problems such as silk, washboard, livid ring around eye, the spine back of the body, grain pattern moulding difference, return clipping and carving operation from new return cut after whole again.

B. blanket back is smooth without wrinkle, and without broken hole, without warp pimple, without dividing a twisted mouth, still head becomes mildewed, if any then adopt corresponding measure whole well after carry out further work again.

4. blanket limit: play a minor role and to cut with special playing a minor role.Right hand scissors hold left hand buttresses leaf-cutting, and according to the shape on blanket limit, general rectangle carpet will limit, the side of sweeping, and plays a minor role.Play a minor role and directly will want neat, can not enter scissors and go out by scissors, limit is plentiful, solid, well-pressed, making whole blanket type reach smooth vertical and horizontal effect, can not there is double-edged eyelid and armor with scales attached to fabric in limit, do not cut off around sideline, can not occur firmly stupefied by bottom, must put down with blanket face.

Operation 16: inspection process

Tapestry, through above-mentioned 15 road production processes, becomes natural silk tapestry finished product and passes through final inspection.

Operation 17: operation of dispatching from the factory of packing

The tapestry produced as shown in figs. 2-10.

Claims (9)

1. a production method for natural silk glue back of the body artistic tapestry, is characterized in that the production method of this natural silk glue back of the body artistic tapestry comprises following operation:

Operation 1 is drawing operation, after drawing operation completes, point two operation lines carry out operation, and Article 1 operation line is operation 2, operation 3, operation 4 in turn, Article 2 operation line is operation 5, operation 6, operation 7, operation 8 in turn, described operation 2 is plate-making process, and operation 3 is brush version operation, and operation 4 is dossal operation, operation 5 is look silk planning operation sequence, operation 6 is dyeing process, and operation 7 is baking operation, and operation 8 draws operation for turning over;

Article operation 4 dossal operation produced carry out operation 9 with the article produced from operation 8, operation 9 is weaving process, operation 10 is upper glue process, operation 11 is baking operation, and operation 12 is flat blanket operation, and operation 13 is film clips operation, operation 14 is clipping and carving operation, operation 15 is trimming operation, and operation 16 is inspection process, and operation 17 to be dispatched from the factory operation for packing.

2., according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described plate-making process comprises the steps:

1. according to pattern requirement, plastic film is spliced, be covered on drawing and fixed, be bundled into aperture with draw point along pattern line kind, spacing 2mm;

2. center line is delineated according to pattern, edge line;

3. pattern line kind is, after the plate-making of 1/2,1/4 symmetrical grain pattern completes, polish, in order to counter plate printing with the pin hole burr of emery wheel by reverse side on plastic film.

3., according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described brush version operation comprises the steps:

1. according to blanket face size, make blanket frame with nail-plate, blanket frame four limit should be greater than each 20cm in blanket face;

2. base fabric is laid on the ground, and is fixed on nail-plate;

3. paint on base fabric according to the dimensions of blanket, according to the tightness of base fabric, add or reduce tap surplus;

4. to paint center line, half line and each pattern brush region;

5. the plastic film made being put in each area of the pattern of base fabric, with modulating dyestuff brush in advance on film, making dyestuff be printed on base fabric by pin hole;

6. to paint each drawing lines, delineate blanket limit, standard pattern number, specification;

A. dossal: choose base fabric by the specification of order and cut out, the base fabric not meeting QUALITY STANDARD can not cut out extension brush;

B. rule: size specify by order pulls four limit cross spiders and half line, center line and each bar sideline, and setting-out will be clear that needing to put tap should put tap;

C. brush version: first by clear for the positive and negative identification of version, then by version and four sidelines of finishing and corner, half line is fallen to well errorless in center, water of just tinting; Look water can not be too much very few, and the version brushed out is clear, bright, can not leak brush, wrong brush and become ghost image;

D. selvedge: need the carpet version of binding off, be as the criterion with whole piece cloth version, can not hole for nailing be had, broken hole in surrounding 2.5 inches, look water pollutions and footprint;

E. several blanket sample brushes are on a cloth, and the distance between blanket sample and blanket sample is 15CM, can not expand and reduce;

F. version is played: again carry out after version brushes having checked whether wrongly typed, whether correctly check order size; Play version to dry, can fold; In order to avoid occur that grain pattern is fuzzy, affect next procedure.

4. according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described dyeing process equipment adopts Q411 injecting type dye silk machine; Dyestuff be selected from orchid receive free and easy blue 2R, orchid receive free and easy red 2G, orchid receive free and easy black B, according to the red A-3G of sharp Neil, neutral brown RL, neutral black BL, neutral dark yellow GL, Tracid Brilliant Red B, the goth black C-B of You Litelan C-2R, You Lite red C-G, You Li, CATION X-GRL, red, CATION X-GRRL, orchid and CATION X-8GL, yellow; Auxiliary agent is selected from textile soap C, hydrogen peroxide, sodium hydrosulfite, bleeding agent, glacial acetic acid, defoamer, levelling agent, softener N-608 and brightener NSW;

Raw material are selected from natural tussah silk 60,120 squeezing spun silk, mulbery spun silk 60, mulbery spun silk 120, natural WHITE STEAM FILATURE YARNS bar part 50/70 or natural WHITE STEAM FILATURE YARNS bar parts 100/120.

5., according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: in described baking operation, steam working pressure (SWP) is 3kg/cm ², temperature≤80 DEG C.

6. according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described in turn over draw operation be first silk is admonished with the color of look number be placed on before oneself seat by the number of share of stock of silk rug number of channels requirement, look for overcoming head to penetrate in iron wire hook from silk didactic literary composition to pull out, carry out drawing silk group in importing wooden pipe, measure by look number plate, and accurately, name must be filled in, storehouse handed in code name.

7., according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described weaving process comprises the steps:

(1) classify by pattern requirement silk of checking colors, check colour cell, look number, and color matching is marked on base fabric;

(2) by the direction polishing of pattern mark, first knit do first look polishing region knit work with radial, then work is knitted with first and second road look half and half, carry out polishing by that analogy and knit work, finally finish up with pure yarn 40%, flower cored must be accomplished, leaf phimosis, floral leaf and debate son and all must do true qualities, and then batch yarn polishing;

In above-mentioned steps (1) and (2), its technological requirement is:

(1) look silk with 60 parts 8-10 for one;

(2) stitching: a foot long is 156-160 step, yarn one pin, and allowable error is in the scope of 2: office must not walk lower than 156 steps, stitching uniformity;

(3) line number: every foot long is that 156-160 is capable, prick a line, have outside, large limit for every 1, the earth is pressed order requirements line number and is performed;

(4) the blanket face of loop pile will be put down, and height can not be had to iris out existing, loop pile and the mixed time blanket of cut pile, and the burr of cut pile part can not have height burr, concordant;

(5) blanket limit: the selvedge along blanket surrounding can not have hole for nailing within 2.5-3 inch, broken hole or other pollutions;

(6) blanket type will just, and corner is at a right angle, and linearly, can not there be flounce on blanket limit, has the carpet on limit can not occur the unsuitable and concentric reducer of width in ground, in ground or monoblock be that knitting of geometry grain pattern is done and just, will can not be violated process stipulation, arbitrarily change grain pattern;

(7) back will be put down, and line ball, can not have bubble head;

(8) grain pattern wants symmetrical, and symmetrical decorative pattern wants nature flexibly, and Kui Long will in middle, can not limit partially up and down; Requirement is done in monochromatic knitting, without step greatly, bouncing pilotage, without weight pin, accomplish smooth vertical and horizontal.

8., according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described upper glue process comprises the steps:

1. according to product specification large tingle system nail circle, nail-plate frame surrounding should be greater than more than product size 15mm respectively;

2. place sideline by production product size, check that each sideline angle of intersection is 90 degree of right angles;

3. be fixed on knitting the semi-finished product performed in nail-plate frame, blanket face down, blanket back upwards, and with put sideline for benchmark adjustment blanket type;

4. repeatedly, evenly scrape in blanket back with the sub-glue glue of sub-Buddhist nun, make it fully infiltrate blanket back on base fabric, and ensure that blanket face is knitted

Suede is glue-free to ooze out;

5. evenly scrape in blanket back with natural emulsion glue, spread back of the body cloth and to make it cement solid, blanket limit surrounding respectively scrape on base fabric 5-8cm natural emulsion glues be beneficial to after whole operation draw limit.

9., according to the production method of the natural silk glue back of the body artistic tapestry described in claim 1, it is characterized in that: described film clips operation comprises the steps:

1. open up wasteland: the reclamation of wasteland is to silk carpet, the first art processing that carpet semi-finished product carry out, by profile and the level of knitting sample

Cut profile clear, the ditch that color is clearly demarcated comes;

2. on the basis of opening up wasteland, set level scissors, fan plane and be close to blanket face at the bottom of scissors, outline line and the level bundle of lines grain pattern sheet of pressing the reclamation of wasteland are convex, use the sheet mouth meeting effect different depth, make it have third dimension;

3. wash blanket: blanket, by entering between water car-washing after film clips, utilizes new Washing Technology, carry out washing process to silk rug, make the more soft high resilience on original basis of blanket face, glossiness is splendid;

4. carding;

5. throw and cut ditch: in reclamation of wasteland sizing, on the basis that sheet Heisei is convex, with scissors, shades of colour is cut off, carry out last modification beautify grain pattern, be determine carpet grain pattern nature, key true to nature attractive in appearance, so must implement the principle of working with great care.