CN103419544A - Method for manufacturing latex-back craft tapestry from natural silk - Google Patents

Abstract

The invention discloses a method for manufacturing a latex-back craft tapestry from natural silk. The method includes drawing; performing working procedures in two working procedure lines; weaving; coating; drying; flattening a tapestry; forming rosette; clipping cords; finishing; inspecting; packing and delivering. The first working procedure line sequentially includes making plates; brushing the plates; hanging fabrics. The second working procedure line sequentially includes planning color silk; dyeing the color silk; drying the color silk; turning and pulling the color silk. The method for manufacturing the latex-back craft tapestry from the natural silk has the advantages that the natural silk is used as a raw material, and the manufactured tapestry is environmental friendly, insect-resistant, mothproof and glossy.

Description

The production method of natural silk glue back of the body artistic tapestry

Technical field

The present invention relates to a kind of production method of natural silk glue back of the body artistic tapestry.

Background technology

This bi-material of wool and acrylic is because yarn count is very thick, and therefore a lot of patterns all can not be made tapestry.

Summary of the invention

Purpose of the present invention just is to provide a kind of production method of natural silk glue back of the body artistic tapestry, and the production method of this natural silk glue back of the body artistic tapestry adopts natural silk to make raw material, the tapestry environmental protection of producing, insect protected, mothproof, glossiness.

Technical scheme of the present invention is: a kind of production method of natural silk glue back of the body artistic tapestry, and the production method of this natural silk glue back of the body artistic tapestry comprises following operation:

Operation 1 is the drawing operation, after the drawing operation completes, minute two operation lines carry out operation, and article one operation line is operation 2, operation 3, operation 4 in turn, second operation line is operation 5, operation 6, operation 7, operation 8 in turn, described operation 2 is plate-making process, and operation 3 is brush version operation, and operation 4 is the dossal operation, operation 5 is look silk planning operation sequence, operation 6 is dyeing process, and operation 7 is baking operation, and operation 8 is drawn operation for turning over;

The article that operation 4 dossal operations are produced carry out operation 9 with the article of producing from operation operation 8, operation 9 is weaving process, operation 10 is upper glue process, operation 11 is baking operation, and operation 12 is flat blanket operation, and operation 13 is the film clips operation, operation 14 is the clipping and carving operation, operation 15 is the trimming operation, and operation 16 is inspection process, and operation 17 is the operation of dispatching from the factory of packing.

Compared with prior art, beneficial effect of the present invention is: the one, improved thread count, by original through 80, change into present through 160; Weft density changes 160 present roads into by 80 original roads.Thread count is 2 times before improving, and any pattern can be produced, and therefore can meet each aspect consumer demand.The 2nd, improved raw material.The 3rd, invented the instrument of applicable synthetic tuft and shorn velvet natural silk, hand held, electric rifle.The 4th, having improved and can only having done the excessive depth color of chromatography by original woven main colored main lobe is present polishing, has enriched pattern color.The 5th, invented the protruding technique of sheet that the pattern master spends main lobe, show the soft embossment sense of a tapestry.

And the product produced of the present invention pattern graceful with it and the consummate skill of weaving, can be rated as the elaboration of interior decoration, favored by consumers in general, be described as the title of the soft embossment in east.The characteristics such as the present invention adopts natural silk to make raw material, has environmental protection, insect protected, mothproof, and glossiness is good.

The accompanying drawing explanation

Fig. 1 is process chart of the present invention;

The tapestry figure of Fig. 2 for producing by process chart of the present invention;

The tapestry figure of Fig. 3 for producing by process chart of the present invention;

The tapestry figure of Fig. 4 for producing by process chart of the present invention;

The tapestry figure of Fig. 5 for producing by process chart of the present invention;

The tapestry figure of Fig. 6 for producing by process chart of the present invention;

The tapestry figure of Fig. 7 for producing by process chart of the present invention;

The tapestry figure of Fig. 8 for producing by process chart of the present invention;

The tapestry figure of Fig. 9 for producing by process chart of the present invention;

The tapestry figure of Figure 10 for producing by process chart of the present invention.

The specific embodiment

Below in conjunction with accompanying drawing, the invention will be further described.

The production method of shown natural silk glue back of the body artistic tapestry, the method comprises following operation

Operation 1: drawing operation

According to the design original text, require to be drawn, the spirit that will meet contribution on composition is matched colors whole layout, the specification that varies in size does not break away from the whole structure that designs contribution on grain pattern deduction and exemption composition, rare close, spacing of grain pattern etc. will accord with technological requirement, not super tolerance, size specification drawing in drawing process is complete, composition is accurate, grain pattern curve smoothness, beautiful design, the sense that will clearly have levels of color matching primary and secondary, stock size and different in nature size are not lost the theme tone that designs contribution in the deduction and exemption of grain pattern and color, reach technological requirement 100%.Graph paper to lower operation knit do upper standby, people having a common goal does not count the drawing accuracy 100% of dimensions, specification requirement coordinate points schematic symbol unified standard, and it is carefully and neatly done that writing is wanted, free from smutting during, neatly clear, center line, fall half line, upset grain pattern and will indicate clear, very clear, no matter manual drawing and computer are drawn, all will on the finished product drawing, indicate look number, customer order number and date, drawing is wanted conscientious careful and order and is designed color original text and check clearly, requires all to meet the technological procedure regulation.(to irregular carpet (abnormity), to conscientiously understand sample manuscript.Check and approve irregular limit, ground size and shared ratio ，Bi road are even, clean and tidy, clear, pollution-free.It is appropriate that color is equipped with contrast, level, makes a distinction between the important and the lesser one, and tone is soft, rationally distributed, and tone satisfies the need, complete.Meet order requirements.Mark Ge Biande road number and size.Look number is wanted accurately, and it is carefully and neatly done that writing is wanted, and meets the design technology regulation.) grain pattern of hectograph and the grain pattern of picture proof definitely be consistent.The plate-making grain pattern is wanted flexibly, and distinguished and admirable nature, conform to former sample manuscript.The blueprint grain pattern wants clear not empty, and the earth is not black, the neat intact nothing left of cutting the ribbon at an opening ceremony.

Carry out respectively following operation (operation 2-4 and operation 5-8) according to drawn figure simultaneously.

Operation 2: plate-making process

1. require the plastic film splicing, be covered on drawing and fixed according to pattern, be bundled into aperture with draw point along pattern line kind, the about 2mm of spacing.

2. delineate center line according to pattern, edge line.

3. after the plate-making that pattern line kind is 1/2,1/4 symmetrical grain pattern completes, with emery wheel, the pin hole burr of reverse side on plastic film is polished, in order to anti-plate printing.

Operation 3: brush version operation

1. according to blanket face size, with nail-plate, make the blanket frame, blanket frame four limits should be greater than each about 20cm left and right of blanket face.

2. base fabric is laid on the ground, and is fixed on nail-plate.

3. paint on base fabric according to the dimensions of blanket, according to the tightness of base fabric, add or reduce the tap surplus.

4. the center line of painting, half line and each pattern brush system zone.

5. the plastic film of making is put in each area of the pattern of base fabric, brushes on film with modulating in advance dyestuff, dyestuff is printed on base fabric by pin hole.

6. each drawing lines of painting, delineate the blanket limit, standard pattern number, specification.

A. dossal: choose base fabric by the specification of order and cut out, the base fabric that does not meet quality standard can not be cut out and hang brush.

B. line: the size (need to put tap and should put tap) of stipulating by order pulls four limit cross spiders and reaches half line, center line and each sideline, and setting-out will be clear that.

C. brush version: first that the positive and negative identification of version is clear, then half line is fallen to well errorless, the water of just tinting in version and four sidelines and the Si Jiao， center of finishing.Look water can not be too much very few, and the version brushed out is clear, bright, can not leak brush, wrong brush and become ghost image.

D. selvedge: the carpet version that need to bind off, with whole piece cloth version, be as the criterion, in surrounding 2.5 inches (8CM), hole for nailing can not be arranged, broken hole, look water pollutes and footprint etc.

E. several blanket sample brushes are on a cloth, and the distance between blanket sample and blanket sample is 15CM, can not enlarge and dwindle.

F. play version: again checked whether wrongly typed is arranged after version brushes, whether correctly check the order size.Play version and dry, can fold.In order to avoid occur that grain pattern is fuzzy, affects next procedure.

Operation 4: dossal operation:

1. according to dimensional requirement, adjust the mobile frame of frame.

2. the base fabric brushed is hung on the frame nail-plate, surrounding blanket limit should be apart from more than frame nail-plate 15mm.

3. dossal program: first top, left and right side more finally hang below.

4. require: base fabric is hung on smooth vertical and horizontal on frame, not loose not tight.

Operation 5: look silk planning operation sequence

The plan of look silk is to require to accomplish that with look plan is correct according to the large original text of production pattern of drawing, in order to offer dyeing and weave work and press look number and produce just passable.

1. according to color depth for pattern, in, the ratio color separation of light color;

2. accurate quantity of all kinds.

Operation 6: dyeing process

Equipment adopts the Q411 injecting type to dye a machine (4 pipes, 8 pipes, 10 pipes), dye a rake, charging basket, splash bar, glass rod, 500ml beaker.

Medicine adopts:

Dyestuff: be selected from orchid receive free and easy blue 2R, orchid receive free and easy red 2G, orchid receive free and easy black B, according to the red A-3G of sharp Neil, neutral brown RL, neutral black BL, neutral dark yellow GL, Tracid Brilliant Red B, the red C-G of You Litelan C-2R, You Lite, the goth black C-B of You Li, cation X-GRL (red), cation X-GRRL (orchid) and cation X-8GL (Huang).

Auxiliary agent is selected from: textile soap C, hydrogen peroxide, sodium hydrosulfite, bleeding agent, glacial acetic acid, defoamer, levelling agent, softening agent N-608 and brightener NSW.

Raw material are selected from: 60,120 of natural tussah silks press spun silk, 60 of mulbery spun silks, 120 of mulbery spun silks, natural White Steam Filature Yarns bar part 50/70 and natural White Steam Filature Yarns bar part 100/120.

Textile soap C, hydrogen peroxide, defoamer are for dying the pre-treatment of silk.Refer to: the refining silk claims again degreasing; Bleeding agent and levelling agent, for dyeing course, play and help colouring effect uniformly, prevent the look flower; Softening agent N-608, brightener NSW and glacial acetic acid, for the post processing of dyeing course, play Bao Se and promote softness and the brightness of having painted; Sodium hydrosulfite has played look dyeing flower fading function.

Staining procedure:

1. neck is expected: from proportioning room, get the dyestuff of the number of dyeing and the batching card of this look.

2. go up silk: open gate, by this look of annotating on the batching card, need dye quantity, hank knotting to be dyed is evenly hung on the jet pipe that dyes a machine.

3. put into proper amount of clear water to dying in a machine, be warming up to 70 ℃, the ON cycle water pump.

4. material

A. dye quantity is below 100g: contain 1/2 boiling water with charging basket, dyestuff is poured into wherein, stir with splash bar, till dissolving fully to it.

B. dye dosage is more than 100g

(1) contain 100ml left and right normal temperature clear water with the 500ml beaker, slowly pour the container that fills dyestuff into, stir gently with glass rod simultaneously, treat that it becomes pulpous state.

(2) contain 2/3 boiling water with charging basket, paste dye is slowly poured in bucket, stir with splash bar simultaneously, dissolve fully to it.

5. water inlet: close circulating pump, the hot water of pendulum wire is bled off, put applicable clear water into, the ON cycle pump.

6. dyeing

A. heat up, open air valve, close when water temperature in machine is raised to 50 ℃.

B. blanking: lysed dyestuff is poured into and dyed in a machine hopper, and suitably open valve, allow dye solution slowly enter in machine.

C. colouring, open and turn over excellent rotating switch, first to same direction, rotates three weeks, stops, and with dying the silk rake, hooks the tow hung in motivation, makes its uniform coloring, then rotate three weeks to the opposing party, presses the same method operation, so repeatedly, until dyestuff all enters in machine.

D. heat up, open air valve, put in machine when water temperature is raised to 70 ℃ and close.

E. an acid adding: add acetic acid, open simultaneously and turn over stick switch and make its continuous rotation, approximately stop after a minute, with dying the silk rake, hook the tow on moving hanging wire bar.

F. heat up: open air valve, make dye liquor temperature rising in machine, simultaneously, constantly stir and hook tow in motivation, keep its uniform coloring, temperature rises to till 92 ℃.Close and turn over stick switch, shut gate, allow its constant temperature 10 minutes.

G. secondary acid adding, add acetic acid for the second time by the method for an acid adding.

H. insulation: allow temperature remain on 92 ℃ ± 1 ℃ 80 minutes, therebetween, should start and once turn over rod every 10 minutes, and hook the movable wire bundle.

E. check colors: after insulation finishes, open gate, close gas check valve and water circulating pump, in slave, diverse location gathers 3-4 root 10cm left and right length look silk, dries (can be placed on the machine backstage) together with the batching card, takes laboratory to and checks colors.

F. put water: check colors qualified after, bleed off excess dye solution in machine, put into proper amount of clear water, open air valve, rise to 70 ℃ by water temperature in machine, and gas check valve, the ON cycle water pump, pendulum water 3 minutes, close circulating pump, and precipitation bleeds off, put into again proper amount of clear water, the ON cycle water pump, pendulum water 5 minutes, bleed off water.

G. post processing: after putting into proper amount of clear water in machine, temperature is raised to 35 ℃, adds softening agent HC 5%, hydrophilic white oil 0.5%, HAC2%, ON cycle water pump and turn over stick switch, stopped after 10 minutes, and water is bled off.

H. go out cylinder: machine Nei Sesi is taken out, hang up label.

Operation 7: baking operation

In baking operation, steam working pressure (SWP) is 3kg/cm2, temperature≤80 ℃.

Operation 8: turn over and draw operation

The number of share of stock of counting by the silk rug road requirements with the color of the same look number of first silk being admonished is placed on front, own seat (marshalling), from silk, admonishes and looks for overcoming head to penetrate in the iron wire hook pulling out, and in importing wooden pipe, is drawn thread to roll into a ball, press the metering of look number plate, and must accurately fill in name, storehouse handed in code name.

Operation 9: weaving process

(1) classified by the pattern requirement silk of checking colors, check colour cell, look number, and will match colors and mark on base fabric.

(2) to take 60 part 8-10 roots be one to the look silk.

(3) stitching: one foot long is 156-160 step (in principle by yarn one pin), and allowable error is in ± 2 scope: office must not walk lower than 156 steps, the stitching uniformity.

(4) line number: every foot long is 156-160 capable (pricking a line by every 1 in principle), and outside is arranged, large limit, and the earth press the execution of order requirements line number.Allowable error is in ± 2 scope.(above step number, it is example that line number all be take every square feet of 115G of 8MM, other is as the criterion with order requirements.

(5) the blanket face does not allow to occur honeycomb hole, pullover, the length head.Blanket face burr will put down, together.

(6) enclosing the blanket face of suede will put down, and can not have height to iris out existing.The mixed time blanket of circle suede and clipping, the burr of clipping part can not have the height burr, concordant.

(7) blanket limit: the selvedge along the blanket surrounding can not have hole for nailing at the 2.5-3 inch with interior, broken hole or other pollutions.

(8) the blanket type will be just, and four jiaos meet at right angles, and linearly, can not there be scollop, scallop on the blanket limit, in ground, have the carpet on limit can not occur width should not and size first-class, on the ground in or monoblock be that knitting of grain pattern of geometry are done and will just can not be violated process stipulation, arbitrarily change grain pattern.

(9) back will be put down, and line ball, and the bubble head can not be arranged.

(10) grain pattern wants symmetrical, and symmetrical decorative pattern is wanted nature flexibly, and Kui Long will be in middle, can not be up and down limit partially.Requirement is done in monochromatic knitting, without step greatly, bouncing pilotage, without heavy pin, accomplish smooth vertical and horizontal.

(11) press the direction polishing of pattern mark, first knit do the first look in polishing zone with the radial work of knitting, then knit work with first and second road look half and half (being on 4-5 root look), polish by that analogy and knit work, finally, with pure yarn 40% ending, must accomplish the flower cored, the leaf phimosis, floral leaf and debate son and all must do true qualities, and then batch yarn polishing.(example: 1,2,3 greens are done leaf, should first do 1,3 true qualities, between 1 and 3, with 1,2,3 batch of pattern, do polishing).

Operation 10: gluing

1. according to the large tingle system nail of product specification circle, more than nail-plate frame surrounding should be greater than respectively product size 15mm.

2. place sideline by the production product size, check that each sideline angle of intersection is 90 degree right angles.

3. will knit the semi-finished product that perform and be fixed in the nail-plate frame (blanket faces down, blanket go up dorsad), and take put sideline and adjust the blanket type as benchmark.

4. repeatedly, evenly scrape in the blanket back of the body with the inferior glue glue of inferior Buddhist nun, make it fully infiltrate blanket and carry on the back to base fabric, and assurance blanket face is knitted, and suede is glue-free to ooze out.

5. evenly scrape in the blanket back of the body with the natural emulsion glue, spread back of the body cloth and it is cemented solid.Blanket limit surrounding respectively scrape 5-8cm natural emulsion glue be beneficial on base fabric after whole operation draw limit.

Operation 11: dry

Utilize natural temperature or electric oven to do operation, moisture in glue is evaporated fully, the flat blanket operation in the lower road of being allowed for access is produced.

Operation 12: flat blanket operation

Before producing, prepare: check that the blanket face has or not abnormal conditions, whether the blanket face thickness conforms to quality requirements, and whether the blanket limit is stopped, and whole milled hand straight snips.

Scrape the blanket limit: due to the flat surrounding that can not put down of machine, only have by hand and put down to reach quality standards, the waste hair in blanket limit is swept to waste hair with specific purpose tool, the specification requirement of scraping blanket is flat identical with machine.

Horizontal flat: by the blanket face of scraping, with the hand straight snips is first horizontal, flatly once will lack feed how flat time, what knife saw can not draw is excessive too fast, in order to avoid the blanket face is coarse the knot tool marks is arranged.

Perpendicular flat: horizontal blanket face after flat is perpendicular flat after scraping blanket, horizontal flat do not put down pass through perpendicular average arriving.

Just flat: in order to reach the effect that blanket limit and blanket face machine are flat, be more or less the same, horizontal flat, perpendicular flat after, scrape again a blanket limit then just flat along blanket.

After flat blanket: flat gross weight is 0.25 minute, uniformity four limit foots.Blanket face smooth, without a steamed bread of corn, the head of lying, half butt.Blanket face stubble is suitable, and uniformity is lower neat along stubble.The hand flat-bed machine is firmly moderate, connects stubble good, the ancient flower not super thick ，Wu Gou of surrounding hilllock.The confidential multipass of eating less of the flat blanket of hand, reach blanket face light.Blanket face thickness standard: blanket face thickness 2.2-2 divides.Blanket face effect: blanket face thickness is evenly smooth-going, light, and nothing is tied a mouthful trace ,Wu Gou hilllock, without cutter, is spent seal, nothing half tieing, without little grass, the floating ,Bu Xian road of nothing, blanket face, cleans without spot, nothing and tie look, without tearing goods, stings the goods vestige.

Operation 13: film clips operation

1. open up wasteland: the reclamation of wasteland is to silk carpet, and the first art processing that the carpet semi-finished product carry out, cut profile by the profile of knitting sample and level clear, and the ditch that color is clearly demarcated comes.The reclamation of wasteland is the basis of clipping and carving technique, is also the key of modifying the flower type, only has the reclamation of wasteland stereotyped, and the ability sheet goes out ditch cleaning and comes with the finished product cut.

2. set level scissors on the basis of opening up wasteland, at the bottom of scissors, the blanket face is close on the fan plane, protruding by outline line and the level bundle of lines grain pattern sheet of opening up wasteland, and uses the sheet mouth that meets the effect different depth, makes it have third dimension.

3. wash blanket.Blanket enters between water car-washing after by film clips, utilizes new Washing Technology, and silk rug is washed to processing, makes the more soft high resilience on original basis of blanket face, and glossiness is splendid.

4. carding: blanket panel after the blanket washing, only have by just entering after the specific purpose tool carding to throw and cut ditch, otherwise will have a strong impact on product quality, even scrap.

5. throw and cut ditch: in the typing of opening up wasteland, sheet is put down on protruding basis, with scissors, shades of colour is cut off, and grain pattern is carried out to last modification and beautify, and is to determine carpet grain pattern nature, and key true to nature attractive in appearance, so must implement the principle of working with great care.

Operation 14: clipping and carving operation

The workman, by special-purpose tool of production electric clippers, uses elbow, arm, and wrist, the cooperation of the aspects such as waist, knit according to design requirement and carpet semi-finished product grain pattern the concrete condition of doing.Contrast large original text grain pattern and finalize the design and modify again, to reach clear, solid, artistic effect true to nature.

1. throw order and the requirement of cutting ditch:

A. throw the order of cutting ditch

First cut external form, after cut internal layer, keep inside and outside clip even, first cut and cut, rear polishing, make clip clear, first clipping and carving core, rear clipping and carving lobe, make flower type Central Symmetry, first cuts main flower, after cut time flower, more than first cutting, rear benefit is owed, and uses and goes to borrow less skill and technique to proofread and correct the type of spending more; First cut bright flower, after cut dark flower, outstanding becoming clear is main; First leaf-cutting tripe, the rear leaf-cutting back of the body.

B. throw the requirement of cutting ditch

(1) lower scissors wants accurate, walks scissors and wants steady, and horizontal scissors will be gone up Qi Xiaguang, and when perpendicular clip is wanted clear rejecting quarrel and floating silk, clip is wanted uniformity.

(2) except geometrical pattern, can not walk scissors straight, round will justify, and wanting of side is square.

(3) to pause suitably while cutting the clod of earth point, be cut into dead angle; Curved place will connect clip, and the grain pattern that energy one scissors shears off wants a scissors to shear off, to keep blanket face clip consistent.

2. throw the standard of cutting

A. the concrete utilization of embossment concept

The formation of embossment is mainly to show high and low layered and outstanding third dimension after sculpture.It is large stretch of that clipping and carving technique is exactly that clipping and carving uses, small pieces, and arc-like sheet and cut the means such as ditch, to reach the effect of embossment sense.

B. the performance of various lines

The grain pattern moulding all forms with various lines, and line divides two kinds of rectilinear curve, and the character of the various lines of GPRS and rule in clipping and carving make every effort to accurate.Straight line must be cut directly can not be crooked, and the each point on camber line and the center of circle are all equidistant, so radian must be consistent, the principle that GPRS is incremental, can not go out hard stupefied and unnatural.

A. tread patterns modeling

Clipping and carving is that moulding is modified and beautified to grain pattern, and knitting of tapestry done because being subject to the restriction of netted longitude and latitude, and the grain pattern moulding woven is not very beautiful, and various lines are ladder band corner angle, not attractive in appearance, clipping and carving just carries out art processing to knitting the sample moulding, makes it straight, plentiful, well arranged, reach symmetrical beauty.

Operation 15: trimming operation

1. half whole: general silk rug enters flat hair after will be whole by half, particularly washes blanket, and half is whole the most important.Because after washing, silk rug should not large tracts of land be worn goods and replenish, after washing, large tracts of land is worn goods and replenished can affect the glossiness of blanket face and the particle of blanket face tufting; Silk rug after whole is heavily washed again, and the silk rug color and luster can subtract shallow once again, seriously can make the monoblock blanket scrap, so it is whole to do silk rug half well, and half whole task; Produce not according to the technique rules in process of production owing to weaving work, occur that grain pattern walks type, mistake is knitted, is leaked and knit, tie look, leasing mouth, cracked ends etc.For guaranteeing end product quality, must be whole being made up of making up by half.Measure: to grain pattern walk that type, mistake, leakage are knitted, the method for taking to wear goods of a small amount of knot of false head look, a small amount of shallow white dirty mark; The leasing mouth; Slight tight heavy filling/pick, catch up with the method through adopting severe to replenish; The small size bottom is wrinkling, adopts the method for mending the end; Concentrate Yi, bis-road goods blanket faces fractures, take to add million method etc., enter flat hair after good the existing problem of product is substantially whole.

2. tassel knotting

Every foot of tassel knotting: 120 15,160 road of 10, road Jie， knots, (40 rhizoids are made a call to a knot), knot and will be close to bottom, and pimple will be translated into blanket behind, and tassel length neat and consistent, without loose fringe, hang the fringe phenomenon.Can not use inferior materials and turn out substandard goods and affect product quality.

3. the whole blanket back of the body, blanket face

A. the blanket face is smooth-going bright and clean.If any the half whole wrong head of not worn, leak head, obviously the use in super road is worn the goods pin and is put on.If the washing blanket, colo(u)r streak used will be by using (but can not large tracts of land wear goods) again after washing; To the floating silk of blanket face, little grass, latitude nose, careful the choosing with hand shears, do not allow knife edge mark and wound to spend the phenomenon on ground.If not washing blanket blanket face thickness can return flat (hand is flat) completely; Should return to a flat hair workshop and return flatly, clip has a small amount of half butt, flower thorn, choose careful with hand shears of little grass, has not allowed the knife edge and duck eye vestige; All clips are too small, leak to cut morely, and the sheet mouth float the quality problems such as silk, washboard, livid ring around eye, the spine back of the body, grain pattern moulding be poor, return to the clipping and carving operation whole again from newly time cutting.

B. the blanket back of the body is smooth without wrinkle, and without broken hole, without the warp pimple, without the leasing mouth, still head becomes mildewed etc., and if any adopting, corresponding measure is whole carries out further work after good again.

4. blanket limit: play a minor role and will play a minor role and cut with special use.Right hand scissors hold left hand buttresses leaf-cutting, and according to the shape on blanket limit, general rectangle carpet will limit, the side of sweeping, and is played a minor role.Play a minor role and will directly want neat, can not scissors advance scissors and go out, limit is plentiful, solid, well-pressed, make whole blanket type reach smooth vertical and horizontal effect, double-edged eyelid and armor with scales attached to fabric can not appear in limit, do not cut off around sideline, can not occur firmly stupefiedly by one side of bottom, must put down with the blanket face.

Operation 16: inspection process

Tapestry, through above-mentioned 15 road production processes, becomes natural silk tapestry finished product and passes through final inspection.

Operation 17: the operation of dispatching from the factory of packing

The tapestry of producing is as shown in Fig. 2-10.

Claims (10)

1. the production method of natural silk glue back of the body artistic tapestry is characterized in that the production method of this natural silk glue back of the body artistic tapestry comprises following operation:

Operation 1 is the drawing operation, after the drawing operation completes, minute two operation lines carry out operation, and article one operation line is operation 2, operation 3, operation 4 in turn, second operation line is operation 5, operation 6, operation 7, operation 8 in turn, described operation 2 is plate-making process, and operation 3 is brush version operation, and operation 4 is the dossal operation, operation 5 is look silk planning operation sequence, operation 6 is dyeing process, and operation 7 is baking operation, and operation 8 is drawn operation for turning over;

The article that operation 4 dossal operations are produced carry out operation 9 with the article of producing from operation operation 8, operation 9 is weaving process, operation 10 is upper glue process, operation 11 is baking operation, and operation 12 is flat blanket operation, and operation 13 is the film clips operation, operation 14 is the clipping and carving operation, operation 15 is the trimming operation, and operation 16 is inspection process, and operation 17 is the operation of dispatching from the factory of packing.

2. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, and it is characterized in that: described plate-making process comprises the steps:

1. require the plastic film splicing, be covered on drawing and fixed according to pattern, be bundled into aperture with draw point along pattern line kind, the about 2mm of spacing;

2. delineate center line according to pattern, edge line;

3. after the plate-making that pattern line kind is 1/2,1/4 symmetrical grain pattern completes, with emery wheel, the pin hole burr of reverse side on plastic film is polished, in order to anti-plate printing.

3. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, it is characterized in that: a described brush version operation comprises the steps:

1. according to blanket face size, with nail-plate, make the blanket frame, blanket frame four limits should be greater than each about 20cm left and right of blanket face;

2. base fabric is laid on the ground, and is fixed on nail-plate;

3. paint on base fabric according to the dimensions of blanket, according to the tightness of base fabric, add or reduce the tap surplus;

4. the center line of painting, half line and each pattern brush system zone;

5. the plastic film of making is put in each area of the pattern of base fabric, brushes on film with modulating in advance dyestuff, dyestuff is printed on base fabric by pin hole;

6. each drawing lines of painting, delineate the blanket limit, standard pattern number, specification;

A. dossal: choose base fabric by the specification of order and cut out, the base fabric that does not meet quality standard can not be cut out and hang brush;

B. line: the size (need to put tap and should put tap) of stipulating by order pulls four limit cross spiders and reaches half line, center line and each sideline, and setting-out will be clear that;

C. brush version: first that the positive and negative identification of version is clear, then half line is fallen to well errorless, the water of just tinting in version and four sidelines and the Si Jiao， center of finishing; Look water can not be too much very few, and the version brushed out is clear, bright, can not leak brush, wrong brush and become ghost image;

D. selvedge: the carpet version that need to bind off, with whole piece cloth version, be as the criterion, in surrounding 2.5 inches (8CM), hole for nailing can not be arranged, broken hole, look water pollutes and footprint etc.;

E. several blanket sample brushes are on a cloth, and the distance between blanket sample and blanket sample is 15CM, can not enlarge and dwindle;

F. play version: again checked whether wrongly typed is arranged after version brushes, whether correctly check the order size; Play version and dry, can fold; In order to avoid occur that grain pattern is fuzzy, affects next procedure.

4. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, it is characterized in that: described dyeing process equipment adopts the Q411 injecting type to dye a machine; Dyestuff be selected from orchid receive free and easy blue 2R, orchid receive free and easy red 2G, orchid receive free and easy black B, according to the red A-3G of sharp Neil, neutral brown RL, neutral black BL, neutral dark yellow GL, Tracid Brilliant Red B, the red C-G of You Litelan C-2R, You Lite, the goth black C-B of You Li, cation X-GRL (red), cation X-GRRL (orchid) and cation X-8GL (Huang); Auxiliary agent is selected from textile soap C, hydrogen peroxide, sodium hydrosulfite, bleeding agent, glacial acetic acid, defoamer, levelling agent, softening agent N-608 and brightener NSW.; Raw material are selected from 60 of natural tussah silks, 120 press for extracting juice spun silk, 60 of mulbery spun silks, 120 of mulbery spun silks, natural White Steam Filature Yarns bar part 50/70 or natural White Steam Filature Yarns bar parts 100/120.

5. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, and it is characterized in that: described dyeing process comprises the steps:

1. neck is expected: from proportioning room, get the dyestuff of the number of dyeing and the batching card of this look;

2. go up silk: open gate, by this look of annotating on the batching card, need dye quantity, hank knotting to be dyed is evenly hung on the jet pipe that dyes a machine;

3. put into proper amount of clear water to dying in a machine, be warming up to 70 ℃, the ON cycle water pump;

4. material

A. dye quantity is below 100g: contain 1/2 boiling water with charging basket, dyestuff is poured into wherein, stir with splash bar, till dissolving fully to it;

B. dye dosage is more than 100g

(1) contain 100ml left and right normal temperature clear water with the 500ml beaker, slowly pour the container that fills dyestuff into, stir gently with glass rod simultaneously, treat that it becomes pulpous state;

(2) contain 2/3 boiling water with charging basket, paste dye is slowly poured in bucket, stir with splash bar simultaneously, dissolve fully to it;

5. water inlet: close circulating pump, the hot water of pendulum wire is bled off, put applicable clear water into, the ON cycle pump;

6. dyeing

A. heat up, open air valve, close when water temperature in machine is raised to 50 ℃;

B. blanking: lysed dyestuff is poured into and dyed in a machine hopper, and suitably open valve, allow dye solution slowly enter in machine;

C. colouring, open and turn over excellent rotating switch, first to same direction, rotates three weeks, stops, and with dying the silk rake, hooks the tow hung in motivation, makes its uniform coloring, then rotate three weeks to the opposing party, presses the same method operation, so repeatedly, until dyestuff all enters in machine;

D. heat up, open air valve, put in machine when water temperature is raised to 70 ℃ and close;

E. an acid adding: add acetic acid, open simultaneously and turn over stick switch and make its continuous rotation, approximately stop after a minute, with dying the silk rake, hook the tow on moving hanging wire bar;

F. heat up: open air valve, make dye liquor temperature rising in machine, simultaneously, constantly stir and hook tow in motivation, keep its uniform coloring, temperature rises to till 92 ℃; Close and turn over stick switch, shut gate, allow its constant temperature 10 minutes;

G. secondary acid adding, add acetic acid for the second time by the method for an acid adding;

H. insulation: allow temperature remain on 92 ℃ ± 1 ℃ 80 minutes, therebetween, should start and once turn over rod every 10 minutes, and hook the movable wire bundle;

E. check colors: after insulation finishes, open gate, close gas check valve and water circulating pump, in slave, diverse location gathers 3-4 root 10cm left and right length look silk, dries (can be placed on the machine backstage) together with the batching card, takes laboratory to and checks colors;

F. put water: check colors qualified after, bleed off excess dye solution in machine, put into proper amount of clear water, open air valve, rise to 70 ℃ by water temperature in machine, and gas check valve, the ON cycle water pump, pendulum water 3 minutes, close circulating pump, and precipitation bleeds off, put into again proper amount of clear water, the ON cycle water pump, pendulum water 5 minutes, bleed off water;

G. post processing: after putting into proper amount of clear water in machine, temperature is raised to 35 ℃, adds softening agent HC 5%, hydrophilic white oil 0.5%, HAC2%, ON cycle water pump and turn over stick switch, stopped after 10 minutes, and water is bled off;

H. go out cylinder: machine Nei Sesi is taken out, hang up label.

6. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, and it is characterized in that: in described baking operation, steam working pressure (SWP) is 3kg/cm2, temperature≤80 ℃.

7. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, it is characterized in that: described turn over draw operation for first silk is admonished with the color of the look number number of share of stock of counting requirement by the silk rug road be placed on front, own seat, from the silk didactic literary composition, looking for overcoming head to penetrate in the iron wire hook pulls out, drawn silk group in importing wooden pipe, press the metering of look number plate, and must accurately fill in name, storehouse handed in code name.

8. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, and it is characterized in that: described weaving process comprises the steps:

(1) classified by the pattern requirement silk of checking colors, check colour cell, look number, and will match colors and mark on base fabric;

(2) press the direction polishing of pattern mark, first knit do the first look in polishing zone with the radial work of knitting, then knit work with first and second road look half and half, polish by that analogy and knit work, finally, with pure yarn 40% ending, must accomplish the flower cored, the leaf phimosis, floral leaf and debate son and all must do true qualities, and then batch yarn polishing;

In above-mentioned steps, its technological requirement is:

(1) to take 60 part 8-10 roots be one to the look silk;

(2) stitching: one foot long is the 156-160 step, yarn one pin, and allowable error is in ± 2 scope: office must not walk lower than 156 steps, the stitching uniformity;

(3) line number: every foot long is that 156-160 is capable, pricks a line for every 1, and outside is arranged, large limit, and the earth press the execution of order requirements line number;

(4) enclosing the blanket face of suede will put down, and can not have height to iris out existing, the mixed time blanket of circle suede and clipping, and the burr of clipping part can not have the height burr, concordant;

(5) blanket limit: the selvedge along the blanket surrounding can not have hole for nailing at the 2.5-3 inch with interior, broken hole or other pollutions;

(6) the blanket type will be just, and four jiaos meet at right angles, and linearly, can not there be scollop, scallop on the blanket limit, in ground, has the carpet on limit can not occur that width should not reach concentric reducer, in ground or monoblock be that how much knitting of grain pattern are done and will just can not be violated process stipulation, arbitrarily change grain pattern;

(7) back will be put down, and line ball, and the bubble head can not be arranged;

(8) grain pattern wants symmetrical, and symmetrical decorative pattern is wanted nature flexibly, and Kui Long will be in middle, can not be up and down limit partially; Requirement is done in monochromatic knitting, without step greatly, bouncing pilotage, without heavy pin, accomplish smooth vertical and horizontal.

9. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, and it is characterized in that: described upper glue process comprises the steps:

1. according to the large tingle system nail of product specification circle, more than nail-plate frame surrounding should be greater than respectively product size 15mm;

2. place sideline by the production product size, check that each sideline angle of intersection is 90 degree right angles;

3. will knit the semi-finished product that perform and be fixed in the nail-plate frame, blanket faces down, blanket is gone up dorsad, and take put sideline as benchmark adjustment blanket type;

4. repeatedly, evenly scrape in the blanket back of the body with the inferior glue glue of inferior Buddhist nun, make it fully infiltrate blanket and carry on the back to base fabric, and assurance blanket face is knitted, and suede is glue-free to ooze out;

5. with the natural emulsion glue, evenly scrape in the blanket back of the body, spread back of the body cloth and it cemented solid, blanket limit surrounding respectively scrape 5-8cm natural emulsion glue be beneficial on base fabric after whole operation draw limit.

10. natural silk glue according to claim 1 is carried on the back the production method of artistic tapestry, and it is characterized in that: described film clips operation comprises the steps:

1. open up wasteland: the reclamation of wasteland is to silk carpet, and the first art processing that the carpet semi-finished product carry out, cut profile by the profile of knitting sample and level clear, and the ditch that color is clearly demarcated comes;

2. set level scissors on the basis of opening up wasteland, at the bottom of scissors, the blanket face is close on the fan plane, protruding by outline line and the level bundle of lines grain pattern sheet of opening up wasteland, and uses the sheet mouth that meets the effect different depth, makes it have third dimension;

3. wash blanket: blanket enters between water car-washing after by film clips, utilizes new Washing Technology, and silk rug is washed to processing, makes the more soft high resilience on original basis of blanket face, and glossiness is splendid;

4. carding;

5. throw and cut ditch: in the typing of opening up wasteland, sheet is put down on protruding basis, with scissors, shades of colour is cut off, and grain pattern is carried out to last modification and beautify, and is to determine carpet grain pattern nature, and key true to nature attractive in appearance, so must implement the principle of working with great care.

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