CN101235603B - Technique for preparing three-dimensional regeneration pattern fabric - Google Patents
Technique for preparing three-dimensional regeneration pattern fabric Download PDFInfo
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- CN101235603B CN101235603B CN2008100493022A CN200810049302A CN101235603B CN 101235603 B CN101235603 B CN 101235603B CN 2008100493022 A CN2008100493022 A CN 2008100493022A CN 200810049302 A CN200810049302 A CN 200810049302A CN 101235603 B CN101235603 B CN 101235603B
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Abstract
The invention relates to a technical method for manufacturing three-dimensional reconstruction pattern fabrics, which comprises technical procedures: designing three-dimensional reconstruction patterns, spray-printing digitally, embroidering with a computer, discharge-printing with digital laser, pressing pleats mechanically and the like. The method integrates a plurality of techniques such as electronic information, the computer, light mechanical and electrical integration and the like and applies a digital technique, textile surface graphic reconstruction and a textile three-dimensional memory molding reconstruction technique to assist design, the graphic visual effects which are similar to negative incising, heat printing and hollow-out pattern styles can be obtained, the grade and the technical added value are greatly increased, the personalized artistic requirements for small batch, multi-varieties and multi-colors can be satisfied, and the method is applied in producing fabrics such as various natural fiber, chemical fiber, synthetic fiber and the like.
Description
Technical field
The invention belongs to textile technology field, is a kind of process for making of three-dimensional regeneration pattern fabric.
Background technology
Raising along with affluence and people's standard of living of society, the market demand of all kinds of fabrics such as silk, cotton, hair, fiber crops and chemical fibre is increasing, artistic pursuit is also more and more higher, require not only that its quality is soft, sense of touch is comfortable, durable, and the artistic grade of its color pattern pursued also bring in constant renewal in, therefore the designs and varieties that put goods on the market are various day by day, and the collocation of printing color is by traditional double-colored collocation that develops into tens kinds of colors.At present, the production technology that all kinds of fabrics adopt usually is, require to cut blocks for printing the system net according to layout, fiber is made into grey cloth, be placed on the platen through tentering, typing, carry out the registering printing and dyeing then, because a kind of color needs the registering printing and dyeing together, a fabric often will pass through several roads or tens road registering dyeing process, therefore need the workbench face length of usefulness, floor space is big, and then through rinsing, dryness finalization, bristle, scald and multiple working procedure such as cut, its part that presents space pattern is by the artificial overwrought moulding of pruning.The defective of this traditional handicraft method is:
1) production efficiency is low, and labour intensity is big, and the artificial pruning carve of space pattern is especially taken a lot of work, time-consuming, bothersome, and quality is difficult to guarantee the defect rate height;
2) the textile design effect of Zhi Zuoing is relatively poor, lacks innervation, can't reach the simulated effect of three-dimensional picture;
3) complex process because its chromatography is cut blocks for printing, difficulty is big, is difficult to adapt to single-piece, small lot customization processing, can't satisfy the personalization of modern consumer and pursue.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can adapt to single-piece, small quantities of processing, the production efficiency height, cost is low, be convenient to embody personalized artistic pursuit, produce clear patterns, glossy, can realize the 3D vision effect of various artistic styles such as etching, Zha Yin, paper-cut, embroidery, embossment and matched combined thereof, produce the manufacturing technique method of high-grade three-dimensional regeneration pattern fabric.
Realize that the technical scheme that purpose of the present invention is taked is: this method is carried out according to the following steps:
One, software is prepared:
Utilize the three-dimensional three-dimensional regeneration pattern design that Autocad carries out fabric on computers of reproducing, and comprise the digital spray printing process parameter of spray printing width, spray printing speed, single group maximum spout red ink paste used for seals kind, dyeing resolution and comprise the digital discharge printing technological parameter of type of laser, light beam frequency multiplication, laser frequency, minimum feature, discharge printing speed according to the pattern establishment of design, each technological parameter is imported respectively in the computer-controlled program of Numerical Control Printer and digital discharge printing machine;
Two, spray printing fixation:
Color requirement according to layout, with the acidity of four kinds of primary colours of CMYK or activity or dispersion or cation dyes, thickener and water by dyestuff: thickener: water=5～10: 4～5: 80～120 quality proportioning is mixed with dye paste, and it is standby to inject digital spray printing organic dye storehouse; Choose fabric grey cloth raw material, carry out starching, oven dry, typing after technology arrangement routinely, the typing and handle, nitrile, the setting temperature of washing class raw material fabric are controlled at 110～160 ℃, and shaping time was controlled at 2～8 minutes; The setting temperature of silk, hairs raw material fabric is controlled at 70～110 ℃, shaping time was controlled at 1～2 minute, then it is seated on the spray printing station of digital code spray-jet printing machine, spray printing is carried out in computer operation by digital code spray-jet printing machine, and on the drying machine of digital code spray-jet printing machine configuration, carry out ultraviolet ray or infrared drying fixation, make the stamp grey cloth;
Three, embroider
With the stamp grey cloth routinely technology carry out softness, destatic, high-temperature shaping, scald light, bristle and scald cut arrangement after, be on the waiting list the colored line of embroidering according to the color of three-dimensional regeneration pattern, and will embroider line by the computer embroidery technological requirement and be installed on respectively on the computer embroidery machine head, stamp grey cloth after will putting in order then places on the embroidery station of computerized emboridering machine, carries out the computer circulation by the computer operation of computerized emboridering machine and embroiders;
Four, discharge printing
Fabric behind the computer embroidery is placed on the discharge printing station of digital discharge printing machine, according to the digital discharge printing technological parameter of setting, by the computer operation of digital discharge printing machine, utilize laser beam that the fabric after embroidering is carried out the bright erosion of laser discharge printing, with the discharge printing part moulding in the three-dimensional regeneration pattern;
Five, press pleat
Carry out mechanical high-temperature high-pressure pleat according to the colored shape of the three-dimensional regeneration pattern design fabric after to the discharge printing moulding and finalize the design, nitrile, the setting temperature of washing class raw material fabric are controlled at 150～160 ℃, and shaping time was controlled at 2～3 minutes; The setting temperature of silk, hairs raw material fabric is controlled at 70～80 ℃, and shaping time was controlled at 1～2 minute, after the typing of pressure pleat, promptly makes 3 D stereo patterned fabric finished product.
The three-dimensional regeneration pattern fabric of Zhi Zuoing according to the method described above, its beneficial effect is:
1) multiple technologies such as the sub-information of this method current collection, computer and optical, mechanical and electronic integration are in one, use digital technology, the fabric planar graph reproduces and fabric three-dimensional memory moulding reconstruction technique is assisted design, can require to integrate by the design of virtual dyeing and printing process effect, the multiple innovation figure of generation and decalcomania according to the consumer fastly, carry out the personalized pattern design.And need not cut blocks for printing, make net, color matching and chromatography, and simplify to produce and prepare, shorten the process-cycle, satisfied market small lot, many kinds, the personalized kind requirement of multi-color, produce the restriction in batches of not ordered goods.
2) by digital spray printing, computer embroidery and digital laser discharge printing, can be in conjunction with feel, texture and the drapability of different fabrics, the abstract colored shape or the abstract geometry figure that select to be fit to performance can design and produce the extraordinary embossing technology lining that the general industry printing and dyeing can't duplicate rapidly and come.As the ornamental flowers leaf of Tropic Affair, the geometric figure of the grave and stern rational faculty constitutes, and the graceful curve map line of Baroco style all can become the subject matter that fabric three-dimensional memory moulding deep process shows.By combining, can create the fabric artistic visual outward appearance of countless versions plane pattern and anaglyphy combination with other technology.
3) by digital spray printing, art production process is flexible, and favorable reproducibility, precision height can guarantee big sample and each series-produced printing quality is consistent later on; Improved the precision of stamp, the image registration precision＜0.1m/m of printed product is near simulated effect; With four kinds of Essential colour of CMYK or add and join special-purpose look, can express more than 10,000 kind of color.No residual slurry discharging, noise＜60dB meet the cleaner production requirement in the production process.And problems such as traditional stamp floor space is big, seriously polluted have been solved.
4) utilize the laser beam of laser discharge printing machine, under the control of computer, on lining, carry out photetching effect clocklike, can obtain similar cloudy the quarter, thermoprint, the description visual effect of pictorial styles such as hollow out, produce graceful lace decorative pattern and free and natural penetrating ornamental engraving pattern, the designs and varieties of lining have been enriched, can make the pattern of the various types of style of seemingly drawing a portrait rapidly easily, the landscape of mountains and lakes or rivers, personage's birds and flowers are vivid, and are life-like, improved the class and the technology added value of fabric, and it is big to have solved traditional stamp floor space, problem such as seriously polluted, need not make net and color matching, simplify to produce and prepare, shorten the process-cycle.
5) this method has the excellent characteristics of ease for use, security, reliability and high accuracy, pollution-free, top grade and Flexible Production.But the fabric straight forming after number is printed does not need to carry out special finishing process such as artificial overwrought pruning, and this method is applicable to the production of fabrics such as various natural fabrics, chemical fibre, synthetic fiber.
Description of drawings
Fig. 1 is a process chart of the present invention.
The specific embodiment
The manufacturing technique method of three-dimensional regeneration pattern fabric of the present invention, can adopt various fibers such as terylene, acrylic fibers, hair, silk, cotton, fiber crops to make fabrics such as carpet, tapestry, woollen blanket as raw material, below in conjunction with process chart, the example that is made as with polyester carpet and acrylic fibre blanket specifies respectively:
Embodiment 1
The manufacturing process steps of polyester carpet is as follows:
A) get polyester filament as velvet, 150D～200D dacron elasticity silk is as filling, wherein the mass percent of polyester filament desirable 65～80%, the mass percent of dacron elasticity silk desirable 20～35%, adopt the woven one-tenth blanket grey cloth in big garden, with setting machine grey cloth is carried out high-temperature shaping, 110～130 ℃ of setting temperatures, shaping time are 3～8 minutes;
B) the pattern requirement that proposes according to the user is used auxiliary design of digital technology and three-dimensional to reproduce design software on computers and is carried out the three-D pattern design;
C) set the digital spray printing process parameter according to the pattern of design and the dyeability of polyester filament: the spray printing width is that 2150mm, spray printing speed are that 16 looks, resolution are 16DPI, and these parameters are imported in the computer-controlled program of digital code spray-jet printing machine for per hour 43 square metres (16 look 2pass), single group maximum spout red ink paste used for seals;
D) be on the waiting list the DISPERSE DYES of four kinds of Essential colour of CMYK, also can use acidity or activity or cation dyes, and add thickener and water is made mill base, and inject in the spray printing engine dyeing feed bin, wherein the quality proportioning of dyestuff, thickener and water is 5～10: 4～5: 80～120;
E) blanket grey cloth that will finalize the design after putting in order carries out starching, oven dry, typing processing, its setting temperature is controlled at 110～160 ℃, shaping time is controlled at 2～8 minutes (silk, hairs raw material fabric, its setting temperature is controlled at 70～110 ℃, shaping time was controlled at 1～2 minute);
F) blanket grey cloth after starching, the typing is inserted digital code spray-jet printing machine spray printing station, carry out digital spray printing, and in the drying machine of spray printing machine one configuration, directly carry out ultraviolet ray or infrared drying, fixation by the computer operation of digital code spray-jet printing machine;
G) grey cloth after will printing and dyeing according to common process carries out softness, destatics, high-temperature shaping, scalds light, bristle, scalds and cut processing, makes drugget;
H) choose embroidery line or colored machine line according to the pattern of design, and be through respectively on the head of computerized emboridering machine, each look is embroidered line and is through on the head, again drugget is placed on the embroidery station of computerized emboridering machine, by the computer operation of computerized emboridering machine drugget is carried out computer quilting and embroider, make the computer embroidery carpet;
I) according to the bright digital discharge printing technological parameter of speed setting that loses of the laser of pattern of setting and polyester filament: the wavelength of laser beam is determined according to the discharge printing effect selection that pattern requires, type of laser is a Solid State Laser, wavelength is the output of 532nm laser, frequency multiplication Nd adopts YAG (KTP), q-frequency≤50kHz, minimum feature is 0.01mm, and discharge printing speed is per hour 120 square metres, and these parameters is imported in the computer-controlled program of digital discharge printing machine;
J) the computer embroidery carpet is placed on the discharge printing station of digital discharge printing machine, according to i) parameter set of step, utilize the laser beam of laser discharge printing machine, pattern on the computer embroidery carpet is carried out photetching discharge printing moulding, with the visual effect of pattern descriptions such as the cat's whisker of the pictorial style that obtains similar cloudy quarter, thermoprint, hollow out and fabric, feather, pistil, petal, vein, frosted;
K) the computer embroidery carpet with the discharge printing moulding carries out the typing of high-temperature high-pressure pleat according to design on machinery pressure pleat equipment, setting temperature is controlled at 110～160 ℃, shaping time is 2～8 minutes (making silk, hair carpets, then setting temperature can be controlled in 70～110 ℃, shaping time is 1～2 minute), reach the purpose of the neat clear and stable molding of relief pattern, press the carpet finished product of promptly making three-dimensional regeneration shape after the pleat typing.
Embodiment 2
The manufacturing process steps of acrylic fibre blanket is as follows:
A) get 28 or 32 super gentle yarns of bifilar acrylic fibers or 16 super gentle yarns of the sub-thread acrylic fibers velvet as woollen blanket, 100～200D dacron elasticity silk is as the filling of woollen blanket, and by mass percentage, the super gentle yarn of acrylic fibers accounts for 70～80%, and dacron elasticity silk accounts for 20～30%.Adopt the woven one-tenth grey cloth in big garden, with setting machine grey cloth is carried out high-temperature shaping, 110～130 ℃ of setting temperatures, shaping time are 3～8 minutes;
B) the pattern requirement that proposes according to the user is used auxiliary design of digital technology and three-dimensional to reproduce Autocad on computers and is carried out the three-dimensional regeneration pattern design;
C) set the digital spray printing process parameter according to the pattern of design and the dyeability of the super gentle yarn of acrylic fibers: the spray printing width is that 2150mm, spray printing speed are that 16 looks, resolution are 16DPI, and these parameters are imported in the Numerical Control Printer control program for per hour 43 square metres (16 look 2pass), single group maximum spout red ink paste used for seals;
D) be on the waiting list the DISPERSE DYES of four kinds of Essential colour of CMYK, also can use acidity or activity or cation dyes, and add thickener and water is made mill base, inject in the spray printing engine dyeing feed bin, wherein the quality proportioning of dyestuff, thickener and water is 5～10: 4～5: 100;
E) will finalize the design acrylic fibre blanket grey cloth after the arrangement carries out starching, oven dry, typing and handles, and nitrile, washs class raw material fabric, and its setting temperature is controlled at 110～160 ℃, and shaping time was controlled at 2～8 minutes;
F) the acrylic fibre blanket grey cloth after starching, the typing is inserted Numerical Control Printer spray printing station, carry out digital spray printing, and in the drying machine of spray printing machine configuration, directly carry out ultraviolet ray or infrared drying, fixation by computer operation;
G) grey cloth after will printing and dyeing according to common process carries out softness, destatics, high-temperature shaping, scalds light, bristle, scalds and cut processing, makes the stamp acrylic fibre blanket;
H) choose embroidery line or colored machine line according to the pattern of design, and be through respectively on the head of machine, each look is worn a head, and the stamp acrylic fibre blanket is placed on the computerized emboridering machine embroidery station, carry out computer quilting by the computer operation of computerized emboridering machine and embroider, make the computer embroidery woollen blanket;
I) according to the bright digital discharge printing technological parameter of speed setting that loses of the laser of pattern of setting and the super gentle yarn of acrylic fibers, the wavelength of laser beam is definite according to the discharge printing effect selection that pattern requires, type of laser is that Solid State Laser, wavelength are the output of 532nm laser, frequency multiplication Nd adopts YAG (KTP), q-frequency≤50kHz, minimum feature to be that 0.01mm, discharge printing speed are per hour 120 square metres, and these parameters are imported in the digital discharge printing machine control program;
J) the computer embroidery acrylic fibre blanket is placed on the discharge printing station of digital discharge printing machine, according to i) parameter set of step, under the computer control of digital discharge printing machine, utilize the laser beam of laser discharge printing machine that the pattern on the computer embroidery acrylic fibre blanket is carried out the overwrought moulding of photetching.
K) the computer embroidery acrylic fibre blanket of overwrought moulding is pressed at machinery according to design carry out the typing of high-temperature high-pressure pleat on the pleat equipment, setting temperature is controlled at 110～130 ℃, and shaping time is 3～6 minutes, reaches the purpose of the neat clear and stable molding of relief pattern.
Claims (1)
1. the process for making of a three-dimensional regeneration pattern fabric, it is characterized in that: it may further comprise the steps:
One, software is prepared:
Utilize the three-dimensional three-dimensional regeneration pattern design that Autocad carries out fabric on computers of reproducing, and comprise the digital spray printing process parameter of spray printing width, spray printing speed, single group maximum spout red ink paste used for seals kind, dyeing resolution and comprise the digital discharge printing technological parameter of type of laser, light beam frequency multiplication, laser frequency, minimum feature, discharge printing speed according to the pattern establishment of design, each technological parameter is imported respectively in the computer-controlled program of Numerical Control Printer and digital discharge printing machine;
Two, spray printing fixation:
Color requirement according to layout, with the acidity of four kinds of primary colours of CMYK or activity or dispersion or cation dyes, thickener and water by dyestuff: thickener: water=5～10: 4～5: 80～120 quality proportioning is mixed with dye paste, and it is standby to inject digital spray printing organic dye storehouse; Choose fabric grey cloth raw material, carry out starching, oven dry, typing after technology arrangement routinely, the typing and handle, nitrile, wash class raw material fabric, its setting temperature is controlled at 110～160 ℃, and shaping time was controlled at 2～8 minutes; Silk, hairs raw material fabric, its setting temperature is controlled at 70～110 ℃, shaping time was controlled at 1～2 minute, then it is seated on the spray printing station of digital code spray-jet printing machine, spray printing is carried out in computer operation by digital code spray-jet printing machine, and on the drying machine of digital code spray-jet printing machine configuration, carry out ultraviolet ray or infrared drying fixation, make the stamp grey cloth;
Three, embroider
With the stamp grey cloth routinely technology carry out softness, destatic, high-temperature shaping, scald light, bristle and scald cut arrangement after, be on the waiting list the colored line of embroidering according to the color of three-dimensional regeneration pattern, and will embroider line by the computer embroidery technological requirement and be installed on respectively on the computer embroidery machine head, stamp grey cloth after will putting in order then places on the computerized emboridering machine embroidery station, carries out the computer circulation by the computer operation of computerized emboridering machine and embroiders;
Four, discharge printing
Fabric behind the computer embroidery is placed on the discharge printing station of digital discharge printing machine, according to the digital discharge printing technological parameter of setting, by the computer operation of digital discharge printing machine, utilize laser beam that the fabric after embroidering is carried out the bright erosion of laser discharge printing, with the discharge printing part moulding in the three-dimensional regeneration pattern;
Five, press pleat
Carry out mechanical high-temperature high-pressure pleat according to the colored shape of the three-dimensional regeneration pattern design fabric after to the discharge printing moulding and finalize the design, nitrile, wash class raw material fabric, its setting temperature is controlled at 150～160 ℃, and shaping time was controlled at 2～3 minutes; Silk, hairs raw material fabric, its setting temperature is controlled at 70～80 ℃, and shaping time was controlled at 1～2 minute, after the typing of pressure pleat, promptly made 3 D stereo patterned fabric finished product.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109487604A (en) * | 2018-12-12 | 2019-03-19 | 昆山莎美娜制衣有限公司 | A kind of fabric with gloss lines |
| GB2584456B (en) * | 2019-06-04 | 2023-10-25 | Bayerische Motoren Werke Ag | Embroidery |
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| CN102511975B (en) * | 2012-01-10 | 2014-12-17 | 邓健 | Method for printing patterns on finished product shoe in three-dimension way |
| CN102862407B (en) * | 2012-06-26 | 2015-04-08 | 杭州宏华数码科技股份有限公司 | Pattern manufacturing method combining shell fabric embroidery and digital printing chromatography |
| CN102700278B (en) * | 2012-07-08 | 2015-01-21 | 盐城工学院 | Method, device and equipment for spraying decoration on fabrics |
| CN105015247A (en) * | 2015-04-21 | 2015-11-04 | 宿迁市天缘丝绸家纺有限公司 | Decorative picture fabric produced through digital printing embroidery compound process and production method of fabric |
| CN105167482A (en) * | 2015-08-31 | 2015-12-23 | 山东新丝路工贸股份有限公司 | Embroidered blanket and production process thereof |
| CN106777646B (en) * | 2016-12-09 | 2019-12-06 | 浙江理工大学 | three-dimensional pattern design method for fabric |
| CN106859250A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of carpet |
| CN107254757A (en) * | 2017-03-31 | 2017-10-17 | 深圳市良益达数码纺织技术有限公司 | A kind of laser decorated fire digital spraying print all-in-one |
| TWI685599B (en) * | 2018-08-06 | 2020-02-21 | 財團法人紡織產業綜合研究所 | Method for manufacturing inkjet printing clothing |
| CN115354471A (en) * | 2022-08-31 | 2022-11-18 | 读布科技(杭州)有限公司 | Fabric surface bulging process |
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| CN1059574A (en) * | 1990-09-03 | 1992-03-18 | 包芳赓 | Stereo mercerized impress technology and prescription thereof |
| CN1080236A (en) * | 1992-06-15 | 1994-01-05 | 招远市抽纱印花厂 | A kind of production technology of printed screen knot |
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2008
- 2008-03-04 CN CN2008100493022A patent/CN101235603B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1059574A (en) * | 1990-09-03 | 1992-03-18 | 包芳赓 | Stereo mercerized impress technology and prescription thereof |
| CN1080236A (en) * | 1992-06-15 | 1994-01-05 | 招远市抽纱印花厂 | A kind of production technology of printed screen knot |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109487604A (en) * | 2018-12-12 | 2019-03-19 | 昆山莎美娜制衣有限公司 | A kind of fabric with gloss lines |
| GB2584456B (en) * | 2019-06-04 | 2023-10-25 | Bayerische Motoren Werke Ag | Embroidery |
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