CN207084650U - A kind of tufted carpet - Google Patents
A kind of tufted carpet Download PDFInfo
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- CN207084650U CN207084650U CN201621426558.7U CN201621426558U CN207084650U CN 207084650 U CN207084650 U CN 207084650U CN 201621426558 U CN201621426558 U CN 201621426558U CN 207084650 U CN207084650 U CN 207084650U
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- tufted carpet
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Abstract
The utility model discloses a kind of tufted carpet, the tufted carpet includes base cloth layer and surface layer, and the base cloth layer partly or entirely uses fleece fabric, and the surface layer is arranged on the base cloth layer matte side, and the surface layer is formed through tufting.Tufted carpet of the present utility model has overturned convention of traditional tufted blanket base fabric using the tatting base fabric of plane, expands the combination of species, form, structure and application of tufted carpet product.
Description
Technical field
It the utility model is related to textile industry, more particularly to a kind of tufted carpet.
Background technology
Tufted carpet is high with production efficiency, and structure and specification change is flexible, at present in occupation of most of carpet market share.Cluster
Based carpet is usually to be made up of suede, base fabric, two base fabrics, glue.Suede is yarn for carpet through tufting machine raising (loop pile or cut pile or
Circle cuts combination)；Base cloth layer, also referred to as base fabric, the shuttle-woven fabric that main longitude and latitude interweaves, such as PP base fabrics, woven polyester base fabric；Two
Base fabric is carpet contact floor or above ground portion, can be non-woven fabrics, cotton, thermoplastic elastomer (TPE) etc.；Carpet glue can be with
Play the effect such as anti-skidding, solid suede, compound, such as SBS, TPR.
Carpet regulation carpet surface style is more at present sets about from tufting process, such as regulation suede height, suede weight, row's yarn mode etc.,
But it have ignored base cloth layer.By the adjustment of the structure and species of base cloth layer, coordinate existing ripe tufting technique, can produce
A kind of brand-new tufting products.
CN201360889Y give it is a kind of have loop pile, the mixed type string rug of cut pile tile configuration, pass through pile
The highly different loop pile of yarn combines with cut pile generates abundant appearance, but due to using tile configuration, manufacture craft according to
Old complexity, cost are higher.
Therefore, those skilled in the art is directed to developing a kind of tufted carpet, using continuing tufting on fleece fabric
Method, the combination of carpet knitting wool loop pile and cut pile is realized, and loop pile, the pattern of cut pile, color are adjustable, in carpet table
Face is combined into more three-dimensional, diversified pictorial style, while manufacture craft is simple, and cost is relatively low.
Utility model content
The utility model mainly there is provided a kind of tufted carpet, including base cloth layer and surface layer, the base fabric layer segment or
All using fleece fabric, the surface layer is arranged on the base cloth layer matte side, and the surface layer is formed through tufting.
Further, the fleece fabric is knitting fabric, shuttle-woven fabric or tufted fabric.
Further, the suede of the fleece fabric is the combination of cut pile, loop pile or loop pile and cut pile.
Further, the yarn that the fleece fabric uses is former white yarn, colour-spun yarns or dyed yarn.
Further, the suede of the surface layer is the combination of cut pile, loop pile or loop pile and cut pile.
Further, the facing sections cover the base cloth layer.
Further, the surface layer includes multiple discrete tufting zones, is arranged on the base cloth layer.
Further, the tall and big suede in the base cloth layer of the suede of the surface layer is high.
Further, the base cloth layer be fleece fabric with knitting fabric and/or shuttle-woven fabric it is compound.
Further, the fleece fabric passes through finishing functions or final finishing.Fleece fabric can do various as needed
Finishing functions, final finishing, such as waterproof, water suction, insect prevention, fire-retardant, raising, ball woll, calendering etc..
Further, the base cloth layer is provided with skid resistant course relative to the opposite side of the surface layer.
Technique effect
1. the combination of carpet knitting wool loop pile and cut pile is realized using the cooperation of base fabric and tufting process, and carpet surface pattern is easy
In regulation, more three-dimensional, diversified pictorial style is combined into carpet surface.2. coordinated using the raising base cloth of integration existing
There is the tufting technique of maturation, can directly continue to use existing apparatus, manufacture craft is simple, and cost is relatively low.3. can be directly by base fabric
Carry out functionalization of the processing such as waterproof, water suction, insect prevention, fire-retardant, raising, ball woll, the calendering realization to carpet.
Design, concrete structure and caused technique effect of the present utility model are made furtherly below with reference to accompanying drawing
It is bright, to be fully understood from the purpose of this utility model, feature and effect.
Brief description of the drawings
Fig. 1 is the structural representation on cut pile-loop pile type tufted carpet surface in a preferred embodiment of the present utility model
Figure；
Fig. 2 is the distribution schematic diagram of tufting zone in Fig. 1 embodiments；
Fig. 3 is the structural representation on loop pile-cut pile type tufted carpet surface in another preferred embodiment of the present utility model
Figure；
Fig. 4 be loop pile fleece fabric and grid cloth it is compound after fabric sectional view；
Fig. 5 be cut pile fleece fabric and grid cloth it is compound after fabric sectional view；
Fig. 6 is design and woven cut pile base cloth layer structure top view in another preferred embodiment of the present utility model；
Fig. 7 is the structure top view of the tufted carpet of cluster loop pile on the cut pile fabric being prepared in Fig. 6 embodiments；
Fig. 8 is design and woven loop pile base cloth layer structure top view in another preferred embodiment of the present utility model；
Fig. 9 is the structure top view of the tufted carpet of cluster cut pile on the loop pile fabric being prepared in Fig. 8 embodiments；
Figure 10 is the tufted carpet of cluster cut pile on the cut pile fabric of preparation in another preferred embodiment of the present utility model
Structure top view；
Figure 11 is the tufted carpet of cluster loop pile on the loop pile fabric of preparation in another preferred embodiment of the present utility model
Structure top view.
Reference：1 tufted carpet, 101 base cloth layers, 102 blanket back layers, 103 mattes, 104 surface layers, 105 tufting zones, 201
Grid cloth, 202 loop pile fleece fabrics, 203 cut pile fleece fabrics
Embodiment
The tufted carpet provided in the utility model uses sandwich construction, including the base cloth layer with pile layer and to base cloth layer
Surface layer caused by further tufting.The type of suede, density, Mao Gao in pile layer, surface layer, the thickness of yarn used, color, type etc.
Selection design can be required according to style.Therefore loop pile-loop pile, cut pile-cut pile, loop pile-cut pile, cut pile-loop pile can be formed
Polytype combination and its recombinant, similarly also include high-low, low-high, gradient type, the altitude combination of patterning, it is similar
Ground can also realize the extremely abundant pattern collocation such as density combinations, color combination.Using sandwich construction, the dimension of design is added
Degree, improve the three-dimensional and diversity of pictorial style.Below by way of several specific embodiments, to the structure shape of the tufted carpet
Looks are further described.
The cut pile matte of embodiment 1, loop pile tufted carpet
As shown in figure 1, a kind of tufted carpet 1 is present embodiments provided, by base cloth layer 101, blanket back layer 102 and surface layer
104 compositions, wherein base cloth layer 101 are all or part of to select fleece fabric, and warp-knitting cut pile fabric is used in the present embodiment, is had
There are matte 103, a height of 5mm of suede of matte 103, surface layer 104 is to continue tufting on matte 103 to be formed, and is circle in the present embodiment
Suede form, the high 25mm of suede.Surface layer 104 includes multiple discrete tufting zones 105, as shown in Figure 2, it is illustrated that delta-shaped region only represents
Isolated area, actual tufting zone are not limited by shape, using the difference of tufting zone and non-tufting zone in visual effect, are combined into
Different carpet patterns.In addition, blanket back layer 102 uses anti-skidding glue-line, the security of carpet is added.
The loop pile matte of embodiment 2, cut pile tufted carpet
Similarly, as shown in figure 3, present embodiments providing a kind of with base cloth layer 101, blanket back layer 102, the and of matte 103
Surface layer 104 is formed, and as different from Example 1, matte 103 in the present embodiment simultaneously indirect is had in itself from fleece fabric
Some mattes 103, but the tufted fabric that the cluster loop pile on PP base fabrics is formed is used as fleece fabric, the high 3mm of suede.Cut pile face
Layer 104 is that secondary tufting is formed, the high 10mm of suede.
In other preferred embodiments of the present utility model, can use compound fleece fabric be used as base cloth layer, Fig. 4 with
Fig. 5 sets forth the sectional view of the fleece fabric and the compound-type fabric of the composition of grid cloth 201 of loop pile 202 and the type of cut pile 203.
Wherein, grid cloth is compound in the non-matte of fleece fabric, forms scrim layer, basic unit, the three-decker of matte, does not influence carpet
The pictorial style on surface.
The method of production the said goods given below, integrally comprises the following steps：
Step 1: choose or prepare fleece fabric design woven base fabric layer；
Step 2: choose tufted yarn；
Step 3: tufting；
Step 4: blanket back is handled；
Step 5: later process.
Production method corresponding to different types of carpet is further described below by way of some specific embodiments.
In following carpet top view, for ease of describing carpet surface structure, it is some to represent that the opening position is provided with line segment
Cut pile cluster, represent that the opening position is provided with single looped pile with protrusion.Figure protrusions thing only illustrates that its is relative with the size of line segment
The difference of size, not the accurate description of its size in proportion, actual size are defined by the high concrete numerical value of embodiment medium staple.
The warp-knitting cut pile fabric cluster loop pile of embodiment 3
Base cloth layer is base cloth layer from warp-knitting cut pile fabric, and tufting machine selects 3/8 needle gage loop pile machine, and blanket back is hot melt
The anti-skidding bottom of glue.Specially：
Base cloth layer designs and weaving, this case base cloth layer are warp-knitting cut pile fabric, the polyester fiber of material 100%, hair
High 10mm, grammes per square metre 230gsm, obtained base fabric Rotating fields are as shown in Figure 6.
Tufted yarn is chosen, and using 0.45Nm terylene fancy yarn (snow Neil) as tufting yarn, color is this white, after
Continuous tufting poststaining；
Tufting, the tufting on 3/8 loop pile tufting machine, tufting region can need to be adjusted according to pattern, and the pin of needle tracking about 11/
10cm, the high 15mm of tufting suede；
Dyeing, the knitting cut pile base fabric and tufting yarn that this case uses all are this white, and both form ground after tufting
Blanket blank, this blank can dye, and then can dye the product of different colours, for example be dyed according to 15-4707TCX colors number, etc.；
Blanket back gum, for color base through PUR back-gluing machine, carpet backing, which just applies last layer, has the heat of skidproof effect after dyeing
Melten gel；
Road includes inspection product, cutting, bound edge, packaging etc. afterwards.
Obtained finished carpet structure top view as shown in fig. 7, the high 10mm of hair warp-knitting cut pile fabric formed
Base fabric layer surface is covered with the high 15mm of suede loop pile looped pile, and looped pile can be along carpet longitude and latitude two to arrangement.
The cut pile tufted fabric of embodiment 4 cluster loop pile again
The fabric that base cloth layer is selected after conventional carpet PP base fabric tufted cut loops, tufting machine select 3/8 needle gage loop pile machine, blanket back
For the anti-skidding bottom of PUR.Specially：
Base cloth layer designs and weaving, this case base cloth layer are the fabrics after conventional carpet PP base fabric tufted cut loops, material PP
Base fabric and 100% polyester fiber yarn, hair high 4mm, grammes per square metre 300gsm.
Tufted yarn is chosen, and using 0.6Nm terylene fancy yarn (snow Neil) as tufting yarn, color and base fabric color are homochromy
Or toning；
Tufting, the tufting on 3/8 loop pile tufting machine can be with alternate needle, needle tracking about 11 pins/10cm, the high 15mm of tufting suede；
Blanket back gum, for color base through PUR back-gluing machine, carpet backing, which just applies last layer, has the heat of skidproof effect after dyeing
Melten gel；
Road includes inspection product, cutting, bound edge, packaging etc. afterwards；
The tatting looped pile fabric cluster cut pile of embodiment 5
Base cloth layer is base cloth layer from tatting looped pile fabric, and tufting machine selects 1/8 needle gage cutting machines, and blanket back is thermoplastic elastomehc
Property body.Specially：
Base cloth layer designs and weaving, this case base cloth layer tatting looped pile fabric, the polyester fiber of material 100%, the high 5mm of hair,
Grammes per square metre 220gsm.Base fabric need to yarn color with tufting yarn color；Obtained base fabric Rotating fields are as shown in figure 8, tatting looped pile
It is covered with web surface.
Tufted yarn is chosen, and using 1200D/2048F Polyester Yarns as tufting yarn, color is the colour of camel's hair；
Tufting, the tufting on 1/8 cut pile tufting machine, needle tracking about 15 pins/10cm, the high 10mm of tufting suede；
Tufting can thread when arranging yarn every a pin or a few pins, can weave the product of different-effect again；
Blanket back gum, the fabric that tufting machine gets off, first consolidate suede through gel resin, carry on the back TPR again；
Road includes inspection product, cutting, bound edge, packaging etc. afterwards；
Obtained finished carpet structure top view is as shown in figure 9, the base cloth layer of the tatting looped pile fabric formation in the high 5mm of hair
Surface is covered with the high 10mm of suede cut pile layer, and cut pile cluster is covered with carpet longitude and latitude two to gap.
The warp-knitting looped pile fabric cluster cut pile of embodiment 6
Base cloth layer is base cloth layer from warp-knitting looped pile fabric, and tufting machine selects 1/8 needle gage cutting machines, and blanket back is thermoplastic
Property elastomer.Specially：
Base cloth layer designs and weaving, this case base cloth layer warp-knitting looped pile fabric, the polyester fiber of material 100%, Mao Gao
3mm, grammes per square metre 180gsm.Base fabric need to yarn color with tufting yarn color；
Tufted yarn is chosen, and using 1200D/2048F Polyester Yarns as tufting yarn, color is the colour of camel's hair；
Tufting, the tufting on 1/8 cut pile tufting machine, needle tracking about 15 pins/10cm, the high 10mm of tufting suede；
Tufting can thread when arranging yarn every a pin or a few pins, can weave the product of different-effect again；
Blanket back gum, the fabric that tufting machine gets off, first consolidate suede through gel resin, carry on the back TPR again；
Road includes inspection product, cutting, bound edge, packaging etc. afterwards；
In other preferred embodiments of the present utility model, it can be combined in a manner of further adjusting fleece fabric and tufting
Go out cut pile-cut pile, the combination of loop pile-loop pile, its structure top view difference is as shown in Figure 10, Figure 11.Regulation can further be passed through
The technological parameter of preparation, more abundant pattern is combined into, to reach technique effect of the present utility model.
Preferred embodiment of the present utility model described in detail above.It should be appreciated that the ordinary skill people of this area
Member makes many modifications and variations without creative work can according to design of the present utility model.Therefore, all this technology necks
Technical staff passes through logic analysis, reasoning or limited reality on the basis of existing technology according to design of the present utility model in domain
Available technical scheme is tested, all should be in the protection domain being defined in the patent claims.
Claims (9)
1. a kind of tufted carpet, it is characterised in that including base cloth layer and surface layer, the base cloth layer has partly or entirely used matte
Material, the surface layer are arranged on the base cloth layer matte side, and the surface layer is formed through tufting, and the suede of the fleece fabric is to cut
Suede, loop pile or loop pile and the combination of cut pile.
2. tufted carpet as claimed in claim 1, it is characterised in that the fleece fabric for knitting fabric, shuttle-woven fabric or
Tufted fabric.
3. tufted carpet as claimed in claim 1, it is characterised in that the suede of the surface layer be cut pile, loop pile or loop pile with
The combination of cut pile.
4. tufted carpet as claimed in claim 1, it is characterised in that the yarn that the fleece fabric uses is former white yarn, color
Spinning or dyed yarn.
5. tufted carpet as claimed in claim 1, it is characterised in that the base cloth layer be fleece fabric with knitting fabric and/
Or shuttle-woven fabric is compound.
6. tufted carpet as claimed in claim 1, it is characterised in that the fleece fabric is through finishing functions or final finishing.
7. tufted carpet as claimed in claim 1, it is characterised in that the facing sections cover the base cloth layer.
8. tufted carpet as claimed in claim 1, it is characterised in that the surface layer includes multiple discrete tufting zones, arrangement
On the base cloth layer.
9. tufted carpet as claimed in claim 1, it is characterised in that the base cloth layer is set relative to the opposite side of the surface layer
It is equipped with skid resistant course.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621426558.7U CN207084650U (en) | 2016-12-23 | 2016-12-23 | A kind of tufted carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621426558.7U CN207084650U (en) | 2016-12-23 | 2016-12-23 | A kind of tufted carpet |
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| Publication Number | Publication Date |
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| CN207084650U true CN207084650U (en) | 2018-03-13 |
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| CN201621426558.7U Active CN207084650U (en) | 2016-12-23 | 2016-12-23 | A kind of tufted carpet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108236309A (en) * | 2016-12-23 | 2018-07-03 | 昆山怡家居纺织有限公司 | A kind of tufted carpet and its manufacturing method |
| CN110393413A (en) * | 2019-08-16 | 2019-11-01 | 昆山怡家居纺织有限公司 | A kind of detachable carpet |
-
2016
- 2016-12-23 CN CN201621426558.7U patent/CN207084650U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108236309A (en) * | 2016-12-23 | 2018-07-03 | 昆山怡家居纺织有限公司 | A kind of tufted carpet and its manufacturing method |
| CN110393413A (en) * | 2019-08-16 | 2019-11-01 | 昆山怡家居纺织有限公司 | A kind of detachable carpet |
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