CN104169339B - 用于制造复合材料的预浸料坯 - Google Patents

用于制造复合材料的预浸料坯 Download PDF

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Publication number
CN104169339B
CN104169339B CN201380014802.1A CN201380014802A CN104169339B CN 104169339 B CN104169339 B CN 104169339B CN 201380014802 A CN201380014802 A CN 201380014802A CN 104169339 B CN104169339 B CN 104169339B
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CN
China
Prior art keywords
prepreg
particle
powder coating
coating layer
resin material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201380014802.1A
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English (en)
Chinese (zh)
Other versions
CN104169339A (zh
Inventor
本杰明·爱德华·克里泽
保罗·约翰·斯潘塞
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Gurit UK Ltd
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Gurit UK Ltd
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Publication of CN104169339A publication Critical patent/CN104169339A/zh
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Expired - Fee Related legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
    • B05D1/06—Applying particulate materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/26—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer which influences the bonding during the lamination process, e.g. release layers or pressure equalising layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
    • C08J5/243—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using carbon fibres
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2201/00—Polymeric substrate or laminate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2504/00—Epoxy polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0076—Curing, vulcanising, cross-linking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/02—Synthetic macromolecular particles
    • B32B2264/0214—Particles made of materials belonging to B32B27/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/07—Parts immersed or impregnated in a matrix
    • B32B2305/076—Prepregs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/10—Fibres of continuous length
    • B32B2305/20—Fibres of continuous length in the form of a non-woven mat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2363/00—Epoxy resins
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372—Particulate matter
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372—Particulate matter
    • Y10T428/24405—Polymer or resin [e.g., natural or synthetic rubber, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24893—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Reinforced Plastic Materials (AREA)
CN201380014802.1A 2012-01-17 2013-01-17 用于制造复合材料的预浸料坯 Expired - Fee Related CN104169339B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB1200741.5A GB2498711B (en) 2012-01-17 2012-01-17 Prepreg for manufacturing composite materials
GB1200741.5 2012-01-17
PCT/EP2013/050866 WO2013107829A1 (en) 2012-01-17 2013-01-17 Prepreg for manufacturing composite materials

Publications (2)

Publication Number Publication Date
CN104169339A CN104169339A (zh) 2014-11-26
CN104169339B true CN104169339B (zh) 2017-10-13

Family

ID=45814115

Family Applications (1)

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CN201380014802.1A Expired - Fee Related CN104169339B (zh) 2012-01-17 2013-01-17 用于制造复合材料的预浸料坯

Country Status (7)

Country Link
US (1) US10016966B2 (enExample)
EP (1) EP2804894B1 (enExample)
CN (1) CN104169339B (enExample)
BR (1) BR112014017646A8 (enExample)
ES (1) ES2628002T3 (enExample)
GB (1) GB2498711B (enExample)
WO (1) WO2013107829A1 (enExample)

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AU2013361142B2 (en) * 2012-12-21 2017-04-20 Cytec Industries Inc. Curable prepregs with surface openings
GB2516274B (en) * 2013-07-17 2016-12-28 Gurit (Uk) Ltd Prepreg for manufacturing composite materials
JP6385931B2 (ja) * 2013-07-19 2018-09-05 ショーワグローブ株式会社 手袋
GB201323007D0 (en) 2013-12-24 2014-02-12 Hexcel Composites Ltd Improvements in or relating to laminates
CN106459451B (zh) * 2014-06-09 2020-03-20 陶氏环球技术有限责任公司 用于制备可固化、多层纤维增强预浸材料的方法
DE102014213320A1 (de) * 2014-07-09 2015-11-12 Henkel Ag & Co. Kgaa Verfahren zur Auftragung eines pulverförmigen Bindemittels
DE102015208320A1 (de) 2015-05-05 2016-11-10 Tesa Se Klebeband mit Temporär-Fixier-Klebstoff
GB201508375D0 (en) * 2015-05-15 2015-07-01 Airbus Operations Ltd Method of forming composite structures
KR20180095502A (ko) * 2015-12-16 2018-08-27 도레이 카부시키가이샤 프리프레그, 적층체, 섬유 강화 복합 재료, 및 섬유 강화 복합 재료의 제조 방법
US10605573B2 (en) 2016-04-15 2020-03-31 Honeywell International Inc. High buoyancy composite materials
US11365300B2 (en) * 2016-05-20 2022-06-21 The Boeing Company Particulate prepreg forming aid
AU2016222310B2 (en) * 2016-08-29 2022-09-29 The Boeing Company Method of locally influencing resin permeability of a dry preform
CN108016106A (zh) * 2016-11-01 2018-05-11 航天特种材料及工艺技术研究所 一种热塑性预浸料及制备方法
EP3565694A4 (en) 2017-01-05 2020-08-12 University of Southern California HIGH PERMEABILITY COMPOSITE PREPREGNATE CONSTRUCTIONS AND PROCESSES FOR THEIR MANUFACTURING
US11642860B2 (en) * 2017-02-13 2023-05-09 The Boeing Company Method of making thermoplastic composite structures and prepreg tape used therein
JP7095224B2 (ja) * 2017-03-28 2022-07-05 昭和電工マテリアルズ株式会社 コアレス基板用プリプレグ、コアレス基板用プリプレグの製造方法及び製造装置、並びにコアレス基板及びその製造方法
US20210371612A1 (en) * 2018-01-31 2021-12-02 Toray Industries, Inc. Prepreg sheets and prepreg stacks useful for preparing low void content fiber-reinforced composite materials
CN108636391A (zh) * 2018-04-29 2018-10-12 华中科技大学 一种负载型二氧化钛光催化材料及其制备方法
US10896498B2 (en) * 2018-07-23 2021-01-19 The Boeing Company Characterization of melted veil strand ratios in plies of fiber material
CN109161161A (zh) * 2018-08-10 2019-01-08 江苏恒神股份有限公司 一种高韧性非热压罐固化预浸料的生产工艺
EP3842203B1 (en) * 2018-08-22 2024-02-14 Toray Industries, Inc. Production method for prepreg, prepreg tape, and fiber reinforced composite material, and coating device
DE102019201024A1 (de) 2019-01-28 2020-07-30 Tesa Se Verfahren zur Kompositherstellung mit Temporär-Fixier-Klebstoff
DE102019201026A1 (de) 2019-01-28 2020-07-30 Tesa Se Temporär-Fixier-Klebstoff
DE102019201025A1 (de) 2019-01-28 2020-07-30 Tesa Se Klebeband mit Temporär-Fixier-Klebstoff
EP3696864A1 (en) * 2019-02-13 2020-08-19 TIGER Coatings GmbH & Co. KG Housing material
CN109849172B (zh) * 2019-03-21 2024-08-23 郑州福禄寿科技有限公司 保温板双面抹灰装置
RU2706661C1 (ru) * 2019-05-13 2019-11-19 Акционерное общество "Препрег-Современные Композиционные Материалы" (АО "Препрег-СКМ") Эпоксидное связующее, препрег на его основе и изделие, выполненное из него
GB201910407D0 (en) * 2019-07-19 2019-09-04 Hexcel Composites Ltd Prepreg or semipreg precursor and method of manufacturing same
EP4013613A4 (en) * 2019-09-06 2023-08-30 Web Industries, Inc. PREPREG MASTER ROLLS AND SLIT TAPE AND PROCESS
US12053908B2 (en) 2021-02-01 2024-08-06 Regen Fiber, Llc Method and system for recycling wind turbine blades
CN113289845B (zh) * 2021-04-07 2023-09-29 浙江普汇电子科技有限公司 一种局部排气和分格检测法加速氨纶底襟生产装置
CN116023759B (zh) * 2021-10-26 2025-09-26 中国石油化工股份有限公司 一种增韧预浸料

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US6949289B1 (en) * 1998-03-03 2005-09-27 Ppg Industries Ohio, Inc. Impregnated glass fiber strands and products including the same

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US5198281A (en) * 1989-04-17 1993-03-30 Georgia Tech Research Corporation Non-woven flexible multiply towpreg fabric
US6949289B1 (en) * 1998-03-03 2005-09-27 Ppg Industries Ohio, Inc. Impregnated glass fiber strands and products including the same

Also Published As

Publication number Publication date
EP2804894B1 (en) 2017-05-10
ES2628002T3 (es) 2017-08-01
CN104169339A (zh) 2014-11-26
GB2498711A (en) 2013-07-31
US20140374018A1 (en) 2014-12-25
GB2498711B (en) 2014-02-26
WO2013107829A1 (en) 2013-07-25
BR112014017646A8 (pt) 2017-07-11
EP2804894A1 (en) 2014-11-26
BR112014017646A2 (enExample) 2017-06-20
GB201200741D0 (en) 2012-02-29
GB2498711A9 (en) 2013-08-14
US10016966B2 (en) 2018-07-10

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