CN104153533A - Fireproof and waterproof indoor decorative sheet and manufacturing method thereof - Google Patents
Fireproof and waterproof indoor decorative sheet and manufacturing method thereof Download PDFInfo
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- CN104153533A CN104153533A CN201410419093.1A CN201410419093A CN104153533A CN 104153533 A CN104153533 A CN 104153533A CN 201410419093 A CN201410419093 A CN 201410419093A CN 104153533 A CN104153533 A CN 104153533A
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Abstract
The invention discloses a fireproof and waterproof indoor decorative sheet. The fireproof and waterproof indoor decorative sheet comprises a middle core layer and a surface fireproof coating, wherein the middle core layer is composed of a steel wire gauze skeleton and slurry coating the steel wire gauze skeleton, the slurry is formed by fully mixing inorganic binder and expanded perlite by the mass ratio of the expanded perlite: the inorganic binder=1:1-5:1, and the inorganic binder is a mixture of sodium silicate, attapulgite clay and cement by the mass ratio of the sodium silicate: attapulgite clay: cement=1.6-2.4:4:0.8-1.2. Perlite ore sand and a silane coupling agent are mixed and then calcined at high temperature to obtain the expanded perlite, wherein the mass ratio of the perlite ore sand to the silane coupling agent is 1000:1-5, the volume-weight of the expanded perlite is 110 kg/m<3>-130 kg/m<3>, and the hydrophobicity is larger than 90%. The fireproof and waterproof indoor decorative sheet is excellent in waterproof, flame-retardant and anti-corrosion performance, light in weight, high in strength and capable of being widely used as an indoor decorating material.
Description
Technical field
The invention belongs to building material field, relate to fire-proof and water-proof material product, particularly a kind of fire-proof and water-proof Indoor decorative plate and manufacture method thereof.
Background technology
A large amount of wooden boards are used in interior decoration, as woodwork plate, solid wood finger-jointed plate, multi-layer solid wood plate.Although these wooden boards quality are attractive in appearance, easy to process, but because wooden boards water imbibition is strong, after long-term use, easily deform, difficulty or ease are used for a long time, in addition, wood materials easy firing, in a large number for there being disaster hidden-trouble after interior decoration, further, wooden boards be take trees as raw material, and it is widely used the broken ring of large area that often easily causes forest.
Therefore, the sheet material with excellent fire-proof and water-proof performance for interior decoration in the urgent need to exploitation.
Expanded perlite is the white granular material that a kind of inside that perlite ore is made after preheating and TRANSIENT HIGH TEMPERATURE calcining expansion is cellular structure, it has light weight, high temperature resistant, chemical stability good, nontoxic, tasteless, sound-absorbing, incorrosive advantage, has been widely used in the industries such as building, oil, chemical industry, electric power, metallurgy.
At present, existing multiple uses expanded perlite is manufactured the research of Indoor decorative plate, for example:
" a kind of light pearl stone composite wall body plate and the manufacture method thereof " of ZL200910214306.6, " modified pearl rock warming plate and preparation method thereof " of ZL201210401356.7, " fire-resistant waterproof warming plate and preparation method thereof " of ZL201110154130.7, publication number be 102877554A's " a kind of external-wall heat-insulation material ", " the light-duty pearlite slab processing method of fireproof heat insulating " that publication number is 102808463A.Wherein the fire-resistant waterproof warming plate of ZL201110154130.7 forms with expanded perlite, pitch or polyurethane and toluene di-isocyanate(TDI), two fumarate, can replace benzene plate to make constructional materials; Publication number is that the light-duty pearlite slab primary raw material of fireproof heat insulating of the patent application of 102808463A is expanded perlite, Waterproof gum, curing compound, hydrophober, desiccant, has good result of use.
Although above-mentioned all kinds of patents all has advantages of separately, contains organic material in sheet material raw material, its fire resistance and intensity can not meet the requirement of Indoor decorative plate.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of fire-proof and water-proof Indoor decorative plate and manufacture method thereof.
For achieving the above object, the invention provides following technical scheme:
A kind of fire-proof and water-proof Indoor decorative plate, comprise middle part sandwich layer and surface fireproof coating, described intermediate core layer is by steel wire mesh frame and the slurry composition that is being coated steel wire mesh frame, described slurry is comprised of well-mixed inorganic binder and expanded perlite, wherein: expanded perlite and inorganic binder mass ratio are 1:1～5:1.
As fire-proof and water-proof Indoor decorative plate of the present invention preferably, described inorganic binder is water glass, attapulgite clay and cement admixture, described water glass, attapulgite clay and cement quality are than 1.6～2.4:4:0.8～1.2.
As fire-proof and water-proof Indoor decorative plate of the present invention preferably, described expanded perlite is made by high-temperature calcination by perlite ore and silane coupler batch mixing, wherein the mass ratio of perlite ore and silane coupler is 1000:1～5, and its unit weight is 110～130Kg/m
3, hydrophobic rate > 90%, serviceability temperature is-200～850 ℃.
As fire-proof and water-proof Indoor decorative plate of the present invention preferably, described expanded perlite is made by following methods:
1), get perlite ore and silane coupler is uniformly mixed;
2), baking mixture material at 400-500 ℃;
3), material drying is placed in to 1000～1300 ℃ of roasting 1～5s and obtains product;
Wherein, step 1) perlite ore particle diameter≤60 order of getting.
As fire-proof and water-proof Indoor decorative plate of the present invention preferably, described intermediate core layer comprises the two-layer steel wire mesh frame being set parallel to each other, described steel wire mesh frame is greater than the hot-dip galvanizing steel wire system of 1mm by diameter, this gauze wire cloth grid is less than 50 * 50mm.
As fire-proof and water-proof Indoor decorative plate of the present invention preferably, described fireproof paint is finishing fire retardant paint, fire rating is one-level, described fireproof paint layer thickness is 0.5～3mm, described intermediate core layer thickness is 20～50mm.
The present invention prepares the method for fire-proof and water-proof Indoor decorative plate, comprises the following steps:
1), according to mass ratio 1:1～5:1, getting hydrophobic expanded perlite and refractory inorganic binder stirs and makes slurry;
2), to mold filling one deck slurry and after paving, put into first floor gauze wire cloth;
3), on first floor gauze wire cloth, tile after one deck slurry and put into second layer gauze wire cloth;
4), one deck slurry that tiles on second layer gauze wire cloth;
5), be forced into 10～15 tons and the dry intermediate core layer that obtains of taking-up;
6), at intermediate core layer surface spraying fire resistant coating, the dry product that to obtain.
Beneficial effect of the present invention is:
Fire-proof and water-proof Indoor decorative plate of the present invention is made by expanded perlite and refractory inorganic binder, there is excellent waterproof, fire-retardant, anticorrosion, sound insulation value, and quality is light, intensity is high, nonpoisonous and tasteless, can be widely used in processing cabinet, wardrobe, desk, the fire-proof and water-proof sheet material of the interior decorations such as labeled door; On the other hand, the present invention makes indoor furniture with expanded perlite and refractory inorganic binder instead of woody raw material, reduces consumption of wood, has advantages of environmental protection.
Accompanying drawing explanation
In order to make object of the present invention, technical scheme and beneficial effect clearer, the invention provides following accompanying drawing and describe:
Fig. 1 is the cross sectional representation of embodiment 1 fire-proof and water-proof Indoor decorative plate, and in figure, 1 is hydrophobic expanded perlite and refractory inorganic binder layer, and 2 is gauze wire cloth, and 3 is fireproof paint layer.
The specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
Embodiment 1:
The present embodiment is prepared the method for fire-proof and water-proof Indoor decorative plate, comprises the following steps:
1), 2:1 gets hydrophobic expanded perlite and refractory inorganic binder and adds mixer stirring within 10 minutes, to make slurry in mass ratio;
2), to mould (die size is 2440 * 1220mm) filling thickness be about 5mm slurry and pave after put into first floor gauze wire cloth (gauze wire cloth is made by the hot-dip galvanizing steel wire of diameter 3mm, and this steel wire grid is 20 * 20mm);
3), on first floor gauze wire cloth, tile after thickness is about the slurry of 25mm and put into second layer gauze wire cloth (this gauze wire cloth is identical with first floor gauze wire cloth);
4), tile on the second layer gauze wire cloth slurry of one deck 5mm;
5), be forced into 12 tons and the dry intermediate core layer that obtains of taking-up;
6), at intermediate core layer surface spraying fire resistant coating, the dry product that to obtain.
In the present embodiment:
Described inorganic binder is water glass, attapulgite clay and cement admixture, and described water glass, attapulgite clay and cement quality compare 2:4:1;
Described hydrophobic expanded perlite is made by high-temperature calcination by perlite ore and silane coupler batch mixing, and wherein the mass ratio of perlite ore and silane coupler is 1000:3, and its unit weight is 122Kg/m
3, hydrophobic rate 95%, serviceability temperature is-220～870 ℃; This hydrophobic expanded perlite is made by following methods:
1), get perlite ore and silane coupler is uniformly mixed;
2), baking mixture material at 450 ℃;
3), material drying is placed in to 1100 ℃ of roasting 3s and obtains product;
Wherein, step 1) the perlite ore particle diameter 20-30 order of getting.
In the present embodiment:
Described fireproof paint is finishing fire retardant paint, and fire rating is one-level, and described fireproof paint layer thickness is 2.5mm.
After testing, the fire-proof and water-proof Indoor decorative plate that the present embodiment makes, fire rating is A1 level; Water resistance test 72 hours is unchanged, compressive strength > 1.0MPa.
Embodiment 2:
The present embodiment is prepared the method for fire-proof and water-proof Indoor decorative plate, comprises the following steps:
1), 3:1 gets hydrophobic expanded perlite and refractory inorganic binder and adds mixer stirring within 10 minutes, to make slurry in mass ratio;
2), to mould (die size is 2440 * 1220mm) filling thickness be about 5mm slurry and pave after put into first floor gauze wire cloth (gauze wire cloth is made by the hot-dip galvanizing steel wire of diameter 3mm, and this steel wire grid is 20 * 20mm);
3), on first floor gauze wire cloth, tile after thickness is about the slurry of 15mm and put into second layer gauze wire cloth (this gauze wire cloth is identical with first floor gauze wire cloth);
4), tile on the second layer gauze wire cloth slurry of one deck 5mm;
5), be forced into 15 tons and the dry intermediate core layer that obtains of taking-up;
6), at intermediate core layer surface spraying fire resistant coating, the dry product that to obtain.
In the present embodiment:
Described inorganic binder is water glass, attapulgite clay and cement admixture, and described water glass, attapulgite clay and cement quality compare 1.6:4:1.2;
Described hydrophobic expanded perlite is made by high-temperature calcination by perlite ore and silane coupler batch mixing, and wherein the mass ratio of perlite ore and silane coupler is 1000:1, and its unit weight is 130Kg/m
3, hydrophobic rate 92%, serviceability temperature is-200～850 ℃; This hydrophobic expanded perlite is made by following methods:
1), get perlite ore and silane coupler is uniformly mixed;
2), baking mixture material at 500 ℃;
3), material drying is placed in to 1000 ℃ of roasting 5s and obtains product;
Wherein, step 1) the perlite ore particle diameter 40-60 order of getting.
In the present embodiment:
Described fireproof paint is finishing fire retardant paint, and fire rating is one-level, and described fireproof paint layer thickness is 2.5mm.
After testing, the fire-proof and water-proof Indoor decorative plate that the present embodiment makes, fire rating is A1 level; Water resistance test 72 hours is unchanged, compressive strength > 0.8MPa.
Embodiment 3:
The present embodiment is prepared the method for fire-proof and water-proof Indoor decorative plate, comprises the following steps:
1), 4:1 gets hydrophobic expanded perlite and refractory inorganic binder and adds mixer stirring within 10 minutes, to make slurry in mass ratio;
2), to mould (die size is 2440 * 1220mm) filling thickness be about 5mm slurry and pave after put into first floor gauze wire cloth (gauze wire cloth is made by the hot-dip galvanizing steel wire of diameter 2mm, and this steel wire grid is 10 * 10mm);
3), on first floor gauze wire cloth, tile after thickness is about the slurry of 10mm and put into second layer gauze wire cloth (this gauze wire cloth is identical with first floor gauze wire cloth);
4), tile on the second layer gauze wire cloth slurry of one deck 5mm;
5), be forced into 10 tons and the dry intermediate core layer that obtains of taking-up;
6), at intermediate core layer surface spraying fire resistant coating, the dry product that to obtain.
In the present embodiment:
Described inorganic binder is water glass, attapulgite clay and cement admixture, and described water glass, attapulgite clay and cement quality compare 2.4:4:0.8;
Described hydrophobic expanded perlite is made by high-temperature calcination by perlite ore and silane coupler batch mixing, and wherein the mass ratio of perlite ore and silane coupler is 1000:5, and its unit weight is 110Kg/m
3, hydrophobic rate 97%, serviceability temperature is-225～860 ℃; This hydrophobic expanded perlite is made by following methods:
1), get perlite ore and silane coupler is uniformly mixed;
2), baking mixture material at 400 ℃;
3), material drying is placed in to 1300 ℃ of roasting 1s and obtains product;
Wherein, step 1) the perlite ore particle diameter 20-30 order of getting.
In the present embodiment:
Described fireproof paint is finishing fire retardant paint, and fire rating is one-level, and described fireproof paint layer thickness is 2.5mm.
After testing, the fire-proof and water-proof Indoor decorative plate that the present embodiment makes, fire rating is A1 level; Water resistance test 72 hours is unchanged, compressive strength > 0.6MPa.
As can be seen from the above embodiments, fire-proof and water-proof Indoor decorative plate of the present invention is made by expanded perlite and refractory inorganic binder, have advantages of that waterproof, fire-retardant, light weight, intensity are high, environmental protection, can be widely used in processing the fire-proof and water-proof sheet material of the interior decorations such as cabinet, wardrobe, desk, labeled door.
Finally explanation is, above preferred embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is described in detail by above preferred embodiment, but those skilled in the art are to be understood that, can to it, make various changes in the form and details, and not depart from the claims in the present invention book limited range.
Claims (7)
1. a fire-proof and water-proof Indoor decorative plate, comprise middle part sandwich layer and surface fireproof coating, it is characterized in that: described intermediate core layer is by steel wire mesh frame and the slurry composition that is being coated steel wire mesh frame, described slurry is comprised of well-mixed inorganic binder and expanded perlite, wherein: expanded perlite and inorganic binder mass ratio are 1:1～5:1.
2. fire-proof and water-proof Indoor decorative plate according to claim 1, is characterized in that: described inorganic binder is water glass, attapulgite clay and cement admixture, and described water glass, attapulgite clay and cement quality are than 1.6～2.4:4:0.8～1.2.
3. fire-proof and water-proof Indoor decorative plate according to claim 1, it is characterized in that: described expanded perlite is made by high-temperature calcination by perlite ore and silane coupler batch mixing, wherein the mass ratio of perlite ore and silane coupler is 1000:1～5, and its unit weight is 110～130Kg/m
3, hydrophobic rate > 90%, serviceability temperature is-200～850 ℃.
4. fire-proof and water-proof Indoor decorative plate according to claim 3, is characterized in that: described expanded perlite is made by following methods:
1), get perlite ore and silane coupler is uniformly mixed;
2), baking mixture material at 400-500 ℃;
3), material drying is placed in to 1000～1300 ℃ of roasting 1～5s and obtains product;
Wherein, step 1) perlite ore particle diameter≤60 order of getting.
5. fire-proof and water-proof Indoor decorative plate according to claim 1, it is characterized in that: described intermediate core layer comprises the two-layer steel wire mesh frame being set parallel to each other, described steel wire mesh frame is greater than the hot-dip galvanizing steel wire system of 1mm by diameter, this gauze wire cloth grid is less than 50 * 50mm.
6. fire-proof and water-proof Indoor decorative plate according to claim 1, is characterized in that: described fireproof paint is finishing fire retardant paint, and fire rating is one-level, and described fireproof paint layer thickness is 0.5～3mm, and described intermediate core layer thickness is 20～50mm.
7. the method for preparation fire-proof and water-proof Indoor decorative plate as described in claim 1-6 any one, is characterized in that, comprises the following steps:
1), according to mass ratio 1:1～5:1, getting hydrophobic expanded perlite and refractory inorganic binder stirs and makes slurry;
2), to mold filling one deck slurry and after paving, put into first floor gauze wire cloth;
3), on first floor gauze wire cloth, tile after one deck slurry and put into second layer gauze wire cloth;
4), one deck slurry that tiles on second layer gauze wire cloth;
5), be forced into 10～15 tons and the dry intermediate core layer that obtains of taking-up;
6), at intermediate core layer surface spraying fire resistant coating, the dry product that to obtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410419093.1A CN104153533A (en) | 2014-08-22 | 2014-08-22 | Fireproof and waterproof indoor decorative sheet and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410419093.1A CN104153533A (en) | 2014-08-22 | 2014-08-22 | Fireproof and waterproof indoor decorative sheet and manufacturing method thereof |
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| CN104153533A true CN104153533A (en) | 2014-11-19 |
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| CN201410419093.1A Pending CN104153533A (en) | 2014-08-22 | 2014-08-22 | Fireproof and waterproof indoor decorative sheet and manufacturing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106235666A (en) * | 2016-07-30 | 2016-12-21 | 合肥柏隆科技发展有限公司 | A kind of sliding door wardrobe opened the door to side |
| CN112647607A (en) * | 2020-11-27 | 2021-04-13 | 陕西威斯特高新技术投资有限公司 | Inorganic fireproof building decoration material and process thereof |
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| JPS53140822A (en) * | 1977-05-13 | 1978-12-08 | Ishikawa Takashi | Fireproof combined panel for building |
| JPS5591658A (en) * | 1979-09-05 | 1980-07-11 | Ig Gijutsu Kenkyusho Kk | Sandwich panel containing inorganic granulated fireeproof material |
| CN2937280Y (en) * | 2006-07-07 | 2007-08-22 | 彭州市友安盛防火技术有限公司 | Structure fire-proof protection and fire-proof plate for furniture |
| CN101139180A (en) * | 2007-07-25 | 2008-03-12 | 宁波荣山新型材料有限公司 | Polymer modified expanded perlite and method for making same |
| CN101279826A (en) * | 2007-04-02 | 2008-10-08 | 吕博 | Perlite heat-insulating plate for filling anti-fire door and preparation thereof |
-
2014
- 2014-08-22 CN CN201410419093.1A patent/CN104153533A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53140822A (en) * | 1977-05-13 | 1978-12-08 | Ishikawa Takashi | Fireproof combined panel for building |
| JPS5591658A (en) * | 1979-09-05 | 1980-07-11 | Ig Gijutsu Kenkyusho Kk | Sandwich panel containing inorganic granulated fireeproof material |
| CN2937280Y (en) * | 2006-07-07 | 2007-08-22 | 彭州市友安盛防火技术有限公司 | Structure fire-proof protection and fire-proof plate for furniture |
| CN101279826A (en) * | 2007-04-02 | 2008-10-08 | 吕博 | Perlite heat-insulating plate for filling anti-fire door and preparation thereof |
| CN101139180A (en) * | 2007-07-25 | 2008-03-12 | 宁波荣山新型材料有限公司 | Polymer modified expanded perlite and method for making same |
Non-Patent Citations (1)
| Title |
|---|
| 吴琳梅等: "国内外珍珠岩加工利用技术的对比分析和发展对策", 《中国非金属矿工业导刊》, no. 2, 30 April 2012 (2012-04-30), pages 7 - 8 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106235666A (en) * | 2016-07-30 | 2016-12-21 | 合肥柏隆科技发展有限公司 | A kind of sliding door wardrobe opened the door to side |
| CN112647607A (en) * | 2020-11-27 | 2021-04-13 | 陕西威斯特高新技术投资有限公司 | Inorganic fireproof building decoration material and process thereof |
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Application publication date: 20141119 |