CN104142418A - Device and method for automatically rechecking group voltage on large packaging line - Google Patents
Device and method for automatically rechecking group voltage on large packaging line Download PDFInfo
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- CN104142418A CN104142418A CN201410289219.8A CN201410289219A CN104142418A CN 104142418 A CN104142418 A CN 104142418A CN 201410289219 A CN201410289219 A CN 201410289219A CN 104142418 A CN104142418 A CN 104142418A
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Abstract
The invention discloses a device and method for automatically rechecking group voltage on a large packaging line. An automatic battery conveying mechanism, a battery positioning device and a voltage acquisition device are arranged on a machine frame, wherein the battery positioning device positions a battery conveyed on the automatic battery conveying mechanism, the voltage acquisition device conducts voltage acquisition on the positioned battery, voltage information acquired by the voltage acquisition device is fed back to a data analyzing and processing device to be analyzed and processed so that whether the rechecked battery is qualified can be judged, and if the data analyzing and processing device judges that the battery is unqualified, a control system controls an alarm device to give an alarm after receiving the information and controls the battery positioning device to loosen the battery at the same time, and then an unqualified battery eliminating device acts to eliminate the unqualified battery from the automatic battery conveying mechanism. By the adoption of the device and method, automatic open-circuit voltage rechecking is conducted on batteries before finished product packing, corresponding rechecking data are recorded, battery rechecking speed is guaranteed, rechecking precision is high, and labor intensity is relieved.
Description
Technical field
The present invention relates to accumulator detection technique, relate in particular to the automatic rechecking device of the large pack-thread combo of accumulator voltage.
Background technology
Lead-acid accumulator needs the combo voltage of every composition product battery to carry out scale reinspection in finished product packing process.In production run, adopt at present the artificial mode of multimeter of using to recheck every Battery pack combo rate consistance.Its advantage is that input is low, the data that provide are relatively reliable, but be large batch of while producing due to accumulator, the reinspection personnel that battery combo rate is carried out will recheck the combo rate of thousands of Battery packs every day, there is sometimes scattered or other reasons, cause inconsistent the failing of some battery combo rates to be rechecked out, thereby affect battery.
Summary of the invention
Technical matters to be solved by this invention is just to provide the automatic rechecking device of a kind of large pack-thread combo voltage, and battery combo rate is rechecked automatically, avoids false retrieval or undetected, guarantees to recheck quality, improves and rechecks efficiency.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: the automatic rechecking device of a kind of large pack-thread combo voltage, it is characterized in that: comprise frame and be located at the battery automatic delivering mechanism of upper rack, lead-acid accumulator is carried after by forward direction along the transporting flat of battery automatic delivering mechanism, in described frame, also correspondence is provided with battery locating device and voltage collecting device, described battery locating device positions the battery of carrying on battery automatic delivering mechanism, described voltage collecting device carries out voltage acquisition to the battery after locating, described voltage collecting device is connected with treating apparatus communication with data analysis, described data analysis and the treating apparatus battery after to image data carries out combo rate consistency analysis and provides the whether qualified result of battery combo voltage.
Preferably, also comprise control system, described control system is electrically connected with power-supply system, and described battery automatic delivering mechanism, battery locating device, voltage collecting device and data analysis are all connected with control system communication with treating apparatus and by control system control work.
Preferably, also comprise display device and data storage and transmitting device, described voltage collecting device, data analysis are all connected with display device communication with treating apparatus, described data storage is connected with treating apparatus communication with data analysis with transmitting device and receives and store data, described display device shows the voltage of voltage collecting device collection and the battery combo rate of data analysis and treating apparatus analysis and processing simultaneously
Preferably, also comprise alarm device, described alarm device is connected with control system communication.
Preferably, also comprise the defective battery taking-out device that defective battery is picked out from battery automatic delivering mechanism, described defective battery taking-out device is connected with control system communication.
Preferably, the defective taking-out device of described battery comprises two parallel dividing plates, described dividing plate is arranged in frame transporting flat is separated, between described dividing plate, be provided with chain, the throughput direction of described chain is vertical with the throughput direction of battery automatic delivering mechanism, and described chain is located under voltage collecting device.
Preferably, described voltage collecting device comprises the bridge support of being located at battery automatic delivering mechanism transporting flat top, between described bridge support, be provided with a horizontally disposed voltage acquisition plate, described bridge support is provided with lift cylinder and drives the lifting of voltage acquisition plate, and described voltage acquisition plate is provided with detection probe.
Preferably, described battery locating device comprises the positioning cylinder of being located at bridge support both sides, and described positioning cylinder is connected with location-plate, and described positioning cylinder drives location-plate to position battery.
The present invention also provides a kind of large pack-thread combo voltage automatically to recheck method, wait the lead-acid accumulator of rechecking, along the transporting flat of battery automatic delivering mechanism, carry after by forward direction, after battery is delivered to voltage collecting device position, battery locating device is located battery, then voltage collecting device work is carried out voltage acquisition to the battery after locating, the information of voltage of voltage collecting device collection feeds back to data analysis and treating apparatus carries out data analysis and whether processing is qualified with the battery of judgement reinspection, display device shows the voltage of voltage collecting device collection and the battery combo rate of data analysis and treating apparatus analysis and processing simultaneously, data storage receives and stores the data that data analysis and treating apparatus transmit with transmitting device.
Further, if data analysis and treating apparatus judgement battery are qualified, first control battery locating device and unclamp battery after control system reception information, then battery automatic delivering mechanism drives battery to continue to carry along transporting flat; If data analysis and treating apparatus judgement battery are defective, after control system reception information, control alarm device alarm, also control battery locating device and unclamp battery, then the work of defective battery taking-out device is picked out defective battery from battery automatic delivering mechanism simultaneously.
The present invention, in battery combo rate reinspection process, can accurately recheck every Battery pack combo rate consistance, and records this assembly group rate and recheck constantly; It has been realized battery open-circuit voltage before finished product packing and has automatically rechecked and recorded the corresponding data of rechecking, and has guaranteed battery reinspection speed, rechecks precision high, has reduced labour intensity.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Fig. 1 is general structure schematic diagram of the present invention;
Fig. 2 is part-structure schematic diagram in the present invention;
Fig. 3 is the overall systematic schematic diagram of the present invention;
Fig. 4 is the systematic schematic diagram of voltage collecting device.
Embodiment
As shown in Figure 1, the automatic rechecking device of a kind of large pack-thread combo voltage, it comprises frame 1 and is located at the battery automatic delivering mechanism 2 on frame 1 top, lead-acid accumulator 7 is carried after by forward direction along the transporting flat of battery automatic delivering mechanism 2, battery automatic delivering mechanism 2 comprises power transportation section 20 and the transportation section 21 of relying on oneself, on power transportation section, be provided with battery chain 201, described battery chain 201 is driven by drive unit 202, described drive unit 202 comprises motor and speed reducer, in power transportation section 20, battery relies on battery chain to carry, in the transportation section of relying on oneself, under the promotion of battery thereafter, battery is carried.In described frame 1, also correspondence is provided with battery locating device 3 and voltage collecting device 4, 4 pairs of batteries of carrying on battery automatic delivering mechanism 2 of described battery locating device position so that battery harvester 4 carries out voltage acquisition, on battery automatic delivering mechanism 2, near battery locating device, be provided with approach switch 213, described approach switch 213 senses that when lead-acid accumulator 7 arrives battery locating device 3 and voltage collecting device 4 position, controlling battery locating device work positions it, then the battery behind 4 pairs of location of described voltage collecting device carries out voltage acquisition, described voltage collecting device 4 is connected with treating apparatus communication with data analysis, described data analysis and the treating apparatus battery after to image data carries out combo rate consistency analysis and provides the whether qualified result of battery combo voltage.
As shown in Figure 2, concrete, the transportation section 21 of relying on oneself in battery automatic delivering mechanism 2, frame 1 left and right sides, top is provided with the longeron 211 of U-shaped structure, is connected with row's deflector roll 212 between longeron, and lead-acid accumulator 7 is carried on deflector roll.Simultaneously, in the transportation section 21 of relying on oneself, described frame 1 correspondence is comprised of leading portion frame 11 and back segment frame 12, defective battery taking-out device 5 is arranged between leading portion frame 11 and back segment frame 12, and voltage collecting device 4 is located at defective battery taking-out device 5 tops, battery locating device 4 correspondences are located at position under voltage collecting device, and are divided into two parts and are separately positioned on the frame left and right sides.
In addition, also comprise control system, described control system is electrically connected with power-supply system, and described battery automatic delivering mechanism 2, battery locating device 3, voltage collecting device 4 and data analysis are all connected with control system communication with treating apparatus and by control system control work.Power-supply system can normally be used with the normal use of transmitting device and display device for voltage collecting device, data analysis and treating apparatus, the defective taking-out device of battery, data storage to control system power supply.
Also comprise display device, data storage and transmitting device and alarm device, described voltage collecting device, data analysis is all connected with display device communication with treating apparatus, described data storage is connected with treating apparatus communication with data analysis with transmitting device and receives and store data, described display device shows the voltage of voltage collecting device collection and the battery combo rate of data analysis and treating apparatus analysis and processing simultaneously, described alarm device is connected with control system communication, alarm device gives the alarm and reminds staff in the time of can and processing to defective battery or break down in data analysis and treating apparatus analysis, described alarm device can be pilot lamp or hummer etc., data storage is used for receiving and storage data with transmitting device, be connected and can back up data with computing machine, delete, the management such as check.
Control system, data analysis and treating apparatus, display device, data storage and transmitting device, alarm device are integrated on a control box 6 simultaneously.
Described voltage collecting device 4 comprises the bridge support 41 of being located at battery automatic delivering mechanism transporting flat top, between described bridge support, be provided with a horizontally disposed voltage acquisition plate 43, described bridge support is provided with lift cylinder 42 and drives the lifting of voltage acquisition plate, and described voltage acquisition plate is provided with detection probe.Described battery locating device 3 comprises the positioning cylinder 31 of being located at bridge support both sides, and described positioning cylinder is connected with location-plate 32, and described positioning cylinder drives location-plate to position battery.
A kind of large pack-thread combo voltage is rechecked method automatically, wait the lead-acid accumulator of rechecking, along the transporting flat of battery automatic delivering mechanism, carry after by forward direction, after battery is delivered to voltage collecting device position, battery locating device is located battery, then voltage collecting device work is carried out voltage acquisition to the battery after locating, the information of voltage of voltage collecting device collection feeds back to data analysis and treating apparatus carries out data analysis and whether processing is qualified with the battery of judgement reinspection, display device shows the voltage of voltage collecting device collection and the battery combo rate of data analysis and treating apparatus analysis and processing simultaneously, data storage receives and stores the data that data analysis and treating apparatus transmit with transmitting device.
Further, the large automatic rechecking device of pack-thread combo voltage also comprises the defective battery taking-out device 5 that defective battery is picked out from battery automatic delivering mechanism, and described defective battery taking-out device is connected with control system communication.
The defective taking-out device 5 of described battery comprises two parallel dividing plates 51, described dividing plate is arranged on central rack machine frame at two sides and transporting flat is separated, between described dividing plate, be provided with chain 52, the throughput direction of described chain is vertical with the throughput direction of battery automatic delivering mechanism, and described chain is located under voltage collecting device.
Owing to having increased the defective taking-out device 5 of battery, thereby also there is the function that defective battery is picked out, its concrete grammar is: if data analysis and treating apparatus judgement battery are qualified, after control system reception information, first control battery locating device and unclamp battery, then battery automatic delivering mechanism drives battery to continue to carry along transporting flat; If data analysis and treating apparatus judgement battery are defective, after control system reception information, control alarm device alarm, also control battery locating device and unclamp battery, then the work of defective battery taking-out device is picked out defective battery from battery automatic delivering mechanism simultaneously.
As shown in Figure 2, in voltage collecting device 4, specifically also comprise voltage processing module, voltage collecting device 4 is detected the voltage signal of lead-acid accumulator and is transferred to voltage processing module by detection probe, voltage processing module becomes voltage transitions digital signal and is input to data analysis and treating apparatus, data analysis and treating apparatus judge whether in normal condition (according to the host computer setup parameter in host computer setting device) according to digital signal, if voltage is undesirable, send exceptional instructions, pilot lamp is reported to the police, defective taking-out device 5 work of battery simultaneously, after completing voltage acquisition, output control module outputs signal to cylinder solenoid valve, lift cylinder 42 rises, battery locating device 3 unclamps lead-acid accumulator 7, lead-acid accumulator 7 can continue carry or picked out by the defective taking-out device 5 of battery.
The present invention is in battery combo rate reinspection process, can accurately recheck every Battery pack combo rate consistance, realize battery open-circuit voltage before finished product packing and automatically rechecked and record the corresponding data of rechecking, guarantee battery reinspection speed, reinspection precision is high, has reduced labour intensity.Once and it is defective battery to be detected, defective battery taking-out device can be picked out battery automatically from automatic delivering mechanism, improved reinspection efficiency, has reduced labour intensity.
Claims (10)
1. the automatic rechecking device of large pack-thread combo voltage, it is characterized in that: comprise frame (1) and be located at the battery automatic delivering mechanism (2) on frame (1) top, lead-acid accumulator (7) is carried after by forward direction along the transporting flat of battery automatic delivering mechanism (2), the upper also correspondence of described frame (1) is provided with battery locating device (3) and voltage collecting device (4), described battery locating device (4) is to positioning at the upper battery of carrying of battery automatic delivering mechanism (2), described voltage collecting device (4) carries out voltage acquisition to the battery after locating, described voltage collecting device (4) is connected with treating apparatus communication with data analysis, described data analysis and the treating apparatus battery after to image data carries out combo rate consistency analysis and provides the whether qualified result of battery combo voltage.
2. the automatic rechecking device of a kind of large pack-thread combo voltage according to claim 1, it is characterized in that: also comprise control system, described control system is electrically connected with power-supply system, and described battery automatic delivering mechanism (2), battery locating device (3), voltage collecting device (4) and data analysis are all connected with control system communication with treating apparatus and by control system control work.
3. the automatic rechecking device of a kind of large pack-thread combo voltage according to claim 2, it is characterized in that: also comprise display device and data storage and transmitting device, described voltage collecting device, data analysis are all connected with display device communication with treating apparatus, described data storage is connected with treating apparatus communication with data analysis with transmitting device and receives and store data, and described display device shows the voltage of voltage collecting device collection and the battery combo rate of data analysis and treating apparatus analysis and processing simultaneously.
4. the automatic rechecking device of a kind of large pack-thread combo voltage according to claim 2, is characterized in that: also comprise alarm device, described alarm device is connected with control system communication.
5. according to the automatic rechecking device of a kind of large pack-thread combo voltage described in claim 2 to 4 any one, it is characterized in that: also comprise the defective battery taking-out device (5) that defective battery is picked out from battery automatic delivering mechanism, described defective battery taking-out device is connected with control system communication.
6. the automatic rechecking device of a kind of large pack-thread combo voltage according to claim 5, it is characterized in that: the defective taking-out device of described battery (5) comprises two parallel dividing plates (51), described dividing plate is arranged in frame transporting flat is separated, between described dividing plate, be provided with chain (52), the throughput direction of described chain is vertical with the throughput direction of battery automatic delivering mechanism, and described chain is located under voltage collecting device.
7. the automatic rechecking device of a kind of large pack-thread combo voltage according to claim 5, it is characterized in that: described voltage collecting device (4) comprises the bridge support (41) of being located at battery automatic delivering mechanism transporting flat top, between described bridge support, be provided with a horizontally disposed voltage acquisition plate (43), described bridge support is provided with lift cylinder (42) and drives the lifting of voltage acquisition plate, and described voltage acquisition plate is provided with detection probe.
8. the automatic rechecking device of a kind of large pack-thread combo voltage of stating according to claim 7, it is characterized in that: described battery locating device (3) comprises the positioning cylinder (31) of being located at bridge support both sides, described positioning cylinder is connected with location-plate (32), and described positioning cylinder drives location-plate to position battery.
9. a large pack-thread combo voltage is rechecked method automatically, it is characterized in that: wait the lead-acid accumulator of rechecking, along the transporting flat of battery automatic delivering mechanism, carry after by forward direction, after battery is delivered to voltage collecting device position, battery locating device is located battery, then voltage collecting device work is carried out voltage acquisition to the battery after locating, the information of voltage of voltage collecting device collection feeds back to data analysis and treating apparatus carries out data analysis and whether processing is qualified with the battery of judgement reinspection, display device shows the voltage of voltage collecting device collection and the battery combo rate of data analysis and treating apparatus analysis and processing simultaneously, data storage receives and stores the data that data analysis and treating apparatus transmit with transmitting device.
10. a kind of large pack-thread combo voltage that claim 9 is stated is rechecked method automatically, it is characterized in that: if data analysis and treating apparatus judgement battery are qualified, after control system reception information, first control battery locating device and unclamp battery, then battery automatic delivering mechanism drives battery to continue to carry along transporting flat; If data analysis and treating apparatus judgement battery are defective, after control system reception information, controlling alarm device reports to the police, also control battery locating device and unclamp battery, then the work of defective battery taking-out device is picked out defective battery from battery automatic delivering mechanism simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410289219.8A CN104142418A (en) | 2014-06-25 | 2014-06-25 | Device and method for automatically rechecking group voltage on large packaging line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410289219.8A CN104142418A (en) | 2014-06-25 | 2014-06-25 | Device and method for automatically rechecking group voltage on large packaging line |
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| CN104142418A true CN104142418A (en) | 2014-11-12 |
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| CN201410289219.8A Pending CN104142418A (en) | 2014-06-25 | 2014-06-25 | Device and method for automatically rechecking group voltage on large packaging line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114551965A (en) * | 2022-01-27 | 2022-05-27 | 南京苏星智能装备有限公司 | Automatic pressure measuring and assembling flexible production line for lead-acid batteries |
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| CB03 | Change of inventor or designer information |
Inventor after: Zhou Junqi Inventor after: Zhang Xiong Inventor after: Wu Guoqiang Inventor after: Deng Shaohui Inventor before: Zhou Junqi Inventor before: Zhang Xiong Inventor before: Wu Guoqiang Inventor before: Deng Shaohui |
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Application publication date: 20141112 |
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| RJ01 | Rejection of invention patent application after publication |