CN104131399A - Multi-layer knitted fabric with concave and convex parts - Google Patents
Multi-layer knitted fabric with concave and convex parts Download PDFInfo
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- CN104131399A CN104131399A CN201410182146.2A CN201410182146A CN104131399A CN 104131399 A CN104131399 A CN 104131399A CN 201410182146 A CN201410182146 A CN 201410182146A CN 104131399 A CN104131399 A CN 104131399A
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- knitted fabric
- yarn
- multilayer
- braiding
- woven
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- 239000004744 fabric Substances 0.000 title claims abstract description 309
- 238000009954 braiding Methods 0.000 claims description 68
- 230000008602 contraction Effects 0.000 claims description 44
- 238000003466 welding Methods 0.000 claims description 32
- 230000001788 irregular Effects 0.000 claims description 24
- 238000013007 heat curing Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 208000004210 Pressure Ulcer Diseases 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012805 post-processing Methods 0.000 description 4
- 230000037396 body weight Effects 0.000 description 3
- 230000000638 stimulation Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000000297 inotrophic effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000004936 stimulating effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/04—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a layer being specifically extensible by reason of its structure or arrangement, e.g. by reason of the chemical nature of the fibres or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
- D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
- D10B2403/0331—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process with one or more convex or concave portions of limited extension, e.g. domes or pouches
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
- D10B2501/043—Footwear
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/04—Floor or wall coverings; Carpets
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/08—Upholstery, mattresses
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Laminated Bodies (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides a multi-layer knitted fabric with interior and exterior curvature. The knitted fabric has a fabric knitted from a first yarn which has a relatively high shrinkage property and shrinks after being knitted, and a fabric knitted from a second yarn, wherein the fabric knitted from the first yarn and the fabric knitted from the second yarn lie opposite to each other and are connected to each other. Due to the differences between the shrinkage properties of the fabrics knitted from the first yarn and the second yarn, the fabric knitted from the first yarn forms a concave part while the fabric knitted from the second yarn forms a convex part. Moreover, the first part and the second part are arranged adjacently. In the first part, the fabric knitted from the second yarn is convex on the front side of the multi-layer knitted fabric and the fabric knitted from the first yarn is concave on the back side of the multi-layer knitted fabric. In the second part, the fabric knitted from the second yarn is convex on the back side of the multi-layer knitted fabric and the fabric knitted from the first yarn is concave on the front side of the multi-layer knitted fabric.
Description
Technical field
The present invention relates to multilayer knitted fabric.
Background technology
Patent documentation 1 (JP2004-107800) discloses between the knitted fabric of positive and negative and has linked yarn by inserting by tuck.The link yarn being inserted into can expand the interval of the knitted fabric of positive and negative, therefore obtains the irregular multilayer knitted fabric of tool.In patent documentation 2 (JPU sho52-108377), disclose by front knitted fabric and reverse side knitted fabric in the bag knitted fabric that upper and lower two ends and two ends, left and right engage, by making front knitted fabric different with the material of reverse side knitted fabric, and between front knitted fabric and reverse side knitted fabric, insert in a large number fluffy yarn, and a bag knitted fabric is expanded.
[formerly technical literature]
[patent documentation]
[patent documentation 1] JP2004-107800
[patent documentation 2] JPU Sho52-108377
Summary of the invention
The multilayer knitted fabric of patent documentation 1,2 has utilized the yarn wish being inserted between knitted fabric that the knitted fabric of positive and negative is from inside to outside pushed to expansion this point.Therefore the volume of multilayer knitted fabric is large, and protruding reverse side becomes protruding, recessed reverse side to be become recessed.In order to make the concavo-convex abundant increase of knitted fabric, a large amount of yarns must be inserted between the knitted fabric of positive and negative.
To this, inventor disobeys to rely to exploitation and is inserted into the elastic force of the yarn between the knitted fabric of positive and negative and produces concavo-convex multilayer knitted fabric and be studied, and has realized the present invention.As auxiliary problem, inventor has studied has hard tension force, even if body weight that applies people etc. also keeps concavo-convex multilayer knitted fabric.Problem of the present invention have following some.
Do not rely on the elastic force of the yarn between the knitted fabric that is inserted into positive and negative, and realize concavo-convex.
The amount that reduces the yarn between the knitted fabric that is inserted into positive and negative, can weave multilayer knitted fabric in the short time.
Multilayer knitted fabric has more obviously concavo-convex.
Protruding reverse side is that recessed, recessed reverse side is protruding, reduces the volume of multilayer knitted fabric self.
Auxiliary problem of the present invention is to provide to be had hard tension force and is difficult to distortion, and the irregular multilayer knitted fabric of tool.
Other auxiliary problems of the present invention are to provide the multilayer knitted fabric engaging by concavo-convex.
Another other auxiliary problem of the present invention is to provide in the position of expecting and presents protruding multilayer knitted fabric.
The invention provides the irregular multilayer knitted fabric of a kind of tool, formed by least 2 kinds of yarns of different in kind, it is characterized in that,
Possess:
By the 1st relatively high yarn braiding of shrinkage and at the knitted fabric that weaves after-contraction; And
By the knitted fabric of the 2nd relatively low yarn braiding of shrinkage,
Formed multilayer knitted fabric with being linked toward each other and mutually by the knitted fabric of described the 2nd yarn braiding by the knitted fabric of described the 1st yarn braiding,
Link and in shrinkage, have difference by the knitted fabric of described the 1st yarn braiding with by the knitted fabric of described the 2nd yarn braiding, recessed thereby the knitted fabric being woven by described the 1st yarn becomes, the knitted fabric being woven by described the 2nd yarn becomes protruding,
And part 1 and part 2 configure adjacent to each other, in described part 1, knitted fabric by described the 2nd yarn braiding shows as protruding in the face side of multilayer knitted fabric, and the reverse side at multilayer knitted fabric shows as recessed by the knitted fabric of described the 1st yarn braiding, in described part 2, the knitted fabric being woven by described the 2nd yarn shows as protruding in the reverse side of multilayer knitted fabric, and shows as recessed in the face side of multilayer knitted fabric by the knitted fabric of described the 1st yarn braiding.
The 1st yarn and the 2nd yarn can be all to shrink yarn, but in order to increase the difference of shrinkage factor, preferably the 1st yarn is for shrinking yarn, and described the 2nd yarn is non-contraction yarn.Shrink in yarn, exist elastic modelling quantity low and easily flexible elastomeric yarn, with elastomeric yarn similar and remove the yarn of crispaturaing that can crispatura after tension force, the thermal contraction yarn that shrinks because of heating etc.In this description, if the yarn of crispaturaing is contained in elastomeric yarn, elastomeric yarn, for braiding, due to tension force elastomeric yarn being applied from loom, is stretched with elastomeric yarn, and the state that knitted fabric also stretches weaves.And from loom unloads, the knitted fabric being woven by elastomeric yarn shrinks by multilayer knitted fabric.Thermal contraction yarn, for braiding, is heated and made after its thermal contraction after braiding, and the knitted fabric being woven by thermal contraction yarn shrinks.By shrinking the knitted fabric of yarn grade in an imperial examination 1 yarn braiding and mutually being linked by the knitted fabric of non-contraction yarn grade in an imperial examination 2 yarn braidings, therefore recessed to be become by the knitted fabric of the 1st yarn braiding herein, become protruding mode by the knitted fabric of the 2nd yarn braiding and produce concavo-convex.Therefore do not rely on the elastic force of the yarn between the knitted fabric that is inserted into positive and negative, obtain the irregular multilayer knitted fabric of tool.And as shown in Fig. 4, Fig. 6, Fig. 7, multilayer knitted fabric possesses significantly concavo-convex, and resiliency and aeration are high.Reverse side in multilayer knitted fabric, protruding is that recessed, recessed reverse side is protruding, the thin and light weight of multilayer knitted fabric self.And do not need the link yarn that the knitted fabric pushing of positive and negative is expanded to insert, can weave at short notice and braid efficiency is high.
In the present invention, the knitted fabric being woven by non-contraction yarn grade in an imperial examination 2 yarns becomes protruding, and the knitted fabric being woven by contraction yarn grade in an imperial examination 1 yarn becomes recessed, concavo-convex in the performance of the positive and negative two sides of multilayer knitted fabric.And become the concavo-convex difference of height in multilayer knitted fabric on the summit of the protuberance of face side and the interval between the end of the face side recess adjacent with protuberance.Therefore in multilayer knitted fabric of the present invention, can increase concavo-convex difference of height.It is part 1 that the face side that is located at multilayer knitted fabric becomes protruding part, and becoming recessed part in face side is part 2, and part 1 and part 2 are adjacent one another are.Part 1 and part 2 can be adjacent one another are in the row direction of knitted fabric, also can be adjacent one another are in stringer direction, or also can be adjacent one another are the both sides of row direction and stringer direction.If the both sides in row direction and stringer direction are adjacent one another are, for example the surrounding of part 1 becomes part 2, and the surrounding of part 2 becomes part 1.With respect to this, in most of existing space fabrics, the knitted fabric of the reverse side of protuberance is formed flatly, or also forms protuberance at the knitted fabric of the reverse side of protuberance, therefore in order to obtain the difference of height identical with the present invention, needs larger protuberance.
Preferably, described the 1st yarn is for shrinking yarn, and described the 2nd yarn is non-contraction yarn, by shrinking the knitted fabric of yarn braiding and being linked by linking yarn by the knitted fabric of non-contraction yarn braiding.Link in yarn, if shunk by the knitted fabric that shrinks yarn braiding, make to be correspondingly out of shape by the knitted fabric of non-contraction yarn braiding, produce thus concavo-convex.
More preferably, link yarn and formed by thermal welding yarn, and welding there is link yarn on the knitted fabric by shrinking the knitted fabric of yarn braiding and woven by non-contraction yarn.In the irregular multilayer knitted fabric of this tool, by shrink yarn braiding knitted fabric coil and by the coil of the knitted fabric of non-contraction yarn braiding all welding have thermal welding yarn.Even therefore by irregular tool multilayer knitted fabric with shape severing arbitrarily, coil also can not be decoherenced.Therefore do not need the post processing after severing.
Preferably, described the 1st yarn is for shrinking yarn, described the 2nd yarn is non-contraction yarn, from the knitted fabric by shrinking yarn braiding to carrying out tuck by the knitted fabric of non-contraction yarn braiding, or from the knitted fabric by non-contraction yarn braiding to carrying out tuck by the knitted fabric that shrinks yarn braiding, thereby link by the knitted fabric being woven by contraction yarn with by the knitted fabric of non-contraction yarn braiding.By shrinking the knitted fabric of yarn braiding and being linked by tuck by the knitted fabric of non-contraction yarn braiding, if therefore shunk by the knitted fabric that shrinks yarn braiding, be also out of shape by the knitted fabric of non-contraction yarn braiding, produce concavo-convex.Do not link yarn and just can, by by shrinking the knitted fabric of yarn braiding and being linked by the knitted fabric of non-contraction yarn braiding, therefore can carry out at short notice the braiding of multilayer knitted fabric.Particularly preferably be, utilize thermal welding yarn to form the knitted fabric by non-contraction yarn braiding.
Link yarn or non-contraction yarn if utilize thermal welding yarn non-resilient and that thermal contraction is few to form, after the irregular multilayer knitted fabric of tool being heated after braiding, by heat extraction, the welding of thermal welding yarn, the hardening of multilayer knitted fabric.Even if therefore apply the load such as body weight, also remain concavo-convex, if multilayer knitted fabric is shaped to the shape of expectation, its shape is kept.
For example, in knitted fabric, part 1 and part 2 configure in the mode alternately repeating in row direction and/or stringer direction.
Can be by one or more multilayer knitted fabrics by be formed at the concavo-convex engaging of multilayer knitted fabric in part 1 and part 2.In this situation, if make the degree of depth of the depression of holding section be greater than the height of projection, engaging becomes firm.About engaging, can make 1 knitted fabric in engagings such as its two ends, or also can make 2 knitted fabric engagings.Can make multilayer knitted fabric engage by engaging, also can give three-dimensional shape.This engaging also can separate freely, does not use fastener or button just can make knitted fabric engaging.Preferably to make abreast wavy concavo-convex intermeshing mode arrange with the length direction of holding section.Engage and become more strong so ripple and ripple engage on the length direction of holding section.
Preferably, part 1 (protruding) and part 2 (recessed) as one man configure with object, for example human body of the supporting of multilayer knitted fabric.In situation by multilayer knitted fabric for seat surface, the backrest etc. of mat, chair, if part 1 and part 2 and human body are as one man configured, use and feel good., the in the situation that of mat, be for example protruding if make the part of shoulder blade, waist, stimulating acupoint effectively.It is recessed placing the part of hand if establish, with respect to the stable posture of mat.For consistent with human body etc., consistent with user and concavo-convex and its height of design multilayer knitted fabric is for example manufactured in 1 production.Even if be not corresponding with human body concavo-convex, and be only to make in the situation of concavo-convex repetition, if people's change in location, the position of being pressed by mat also changes, and therefore can prevent bedsore.
Preferably, the object of the difference of the height between part 1 and part 2 around and knitted fabric supporting as one man changes.So, the mat of the shape that can obtain for example being fitted by human body, backrest, seat surface etc.The height of part 1, the recessed degree of depth of part 2 can change according to the material of the size of the size of part 1, part 2 or yarn etc.
Brief description of the drawings
Fig. 1 is the figure that represents the structure of the multilayer knitted fabric on braid method and loom the 1st embodiment, the irregular multilayer knitted fabric of tool;
Fig. 2 is the figure of the variation of the multilayer knitted fabric while representing to unload from the needle-bar of loom;
Fig. 3 is the figure that represents the structure of the multilayer knitted fabric on braid method and loom the 2nd embodiment, the irregular multilayer knitted fabric of tool;
Fig. 4 is the photo of having applied the supporter of the 1st embodiment, is illustrated in the irregular multilayer knitted fabric of tool thermal welding yarn for linking yarn, and by the state linking after yarn heat cure;
Fig. 5 is the cutaway view of the structure of the supporter of presentation graphs 4 schematically;
Fig. 6 is the positive photo of the irregular multilayer knitted fabric of tool of application the 2nd embodiment, represents thermal welding yarn to be used as inelastic yarn the state after thermal welding yarn heat is solidified;
Fig. 7 is the photo of the reverse side of the irregular multilayer knitted fabric of the tool of Fig. 6, the state after thermal welding yarn heat is solidified in same expression;
Fig. 8 is the figure schematically representing for the example of the mould of heat cure;
Fig. 9 is the cutaway view that has schematically represented to use the mat of the irregular multilayer knitted fabric of tool of embodiment;
Figure 10 is the photo of having applied the mat of embodiment;
Figure 11 is the photo of having applied the mat of embodiment;
Figure 12 is the photo of the end of the mat of Figure 11;
Figure 13 is the photo of having applied the placement thing of embodiment;
Figure 14 is the photo of the holding section of the placement thing of Figure 13;
Figure 15 has the photo of having applied the backrest of embodiment and the chair of seat surface;
Figure 16 is the photo of the upper rear portion of the chair of Figure 15;
Figure 17 is the photo of the seat surface of the chair of Figure 15.
Detailed description of the invention
Below, the optimum embodiment for carrying out an invention is shown.
[embodiment]
Embodiment
In Fig. 1～Fig. 9, illustrate embodiment the irregular multilayer knitted fabric of tool braid method and produce concavo-convex mechanism and the photo of multilayer knitted fabric.In addition, will at least have form the layer of front knitted fabric and form the layer of reverse side knitted fabric, and the knitted fabric that these front knitted fabrics and reverse side knitted fabric are bonded is called multilayer knitted fabric.In the case of for front knitted fabric and reverse side knitted fabric are linked and arranged the layer that links yarn, become the multilayer knitted fabric of 3 layers.Multilayer knitted fabric is not limited to 2 layers or 3 layers, can be more than 4 layers yet.Fig. 1 illustrates the structure of the multilayer knitted fabric on braid method and the loom of multilayer knitted fabric of initial embodiment.For example use front and back at least have the straight-bar machines of a pair of needle-bar or have the circular loom of inside and outside a pair of needle-bar, braiding multilayer knitted fabric.Multilayer knitted fabric weaves the step S1 of the knitted fabric 4 being woven by inelastic yarn, the step S2 that weaves the knitted fabric 5 being woven by elastomeric yarn by repeatedly carrying out and braiding weaves the tuck step T of the layer 6 of the link yarn of knitted fabric 4,5 links by tuck.
Elastomeric yarn means the yarn that is rich in retractility, the yarn of for example using the sheath being made up of the fiber of non-retractility that the core being made up of the high fiber of retractility is covered.If apply tension force, core extends, and sheath around extends corresponding to the elongation of core, and therefore elastomeric yarn extends.Inelastic yarn is the low yarn of retractility compared with elastomeric yarn, is made up of cotton thread, wool or common synthetic fibre yarn etc.On loom when making knit fabric, if yarn is applied to friction at the supply side of yarn, or make compared with the quantity delivered of yarn and the length of yarn of natural length minimizing etc., the tension force that puts on yarn increases.Utilize this tension force, when braiding multilayer knitted fabric, elastomeric yarn is applied to tension force.And taking natural length as benchmark, elastomeric yarn is for example woven with 50%～100% degree of stretch.The knitted fabric being woven by elastomeric yarn is held in the needle-bar of loom, therefore until from needle-bar unload keep stretch state, if unload next contraction from needle-bar.The retractility of inelastic yarn is low, shows greatly natural length and directly weaves.If therefore unload multilayer knitted fabric from the needle-bar of loom, the knitted fabric 5 being woven by elastomeric yarn is for example compared with the knitted fabric 4 being woven by inelastic yarn, and length is shunk with 30%～50% degree.The layer 6 that links yarn is the layers that the knitted fabric being woven by inelastic yarn 4 and the knitted fabric 5 that woven by elastomeric yarn linked by tuck etc.
Elastomeric yarn and crispatura yarn be all on loom because tension force stretches, if unload the yarn of next contraction from loom, act on identical.Therefore also can replace elastomeric yarn and use the yarn of crispaturaing.Thermal contraction yarn is the yarn shrinking because of heating, shrinks if heat after braiding, therefore also can replace elastomeric yarn and uses thermal contraction yarn, heats and make its contraction after braiding.Thermal welding yarn is the yarn because of heating welding, different from thermal contraction yarn.Shrink yarn and non-contraction yarn if use, can increase the difference of both shrinkage factors, therefore can form large concavo-convex.But, also can replace non-contraction yarn and use the contraction yarn that shrinkage factor is relatively little, large contraction yarn combination relative to shrinkage factor.
The knitted fabric 4 being woven by inelastic yarn and the knitted fabric 5 being woven by elastomeric yarn are taking the unit 8 shown in Fig. 2 as unit, and the coil number of every regulation, appears at face side to which knitted fabric and exchange.The coil number of unit 8 does not need for constant, and unit 8, along the stringer direction of multilayer knitted fabric, can weave in the mutual different mode in the position of row direction, also can be taking the position of row direction as constant mode weaves.Herein, row direction is the direction that weaves multilayer knitted fabric on needle-bar, and stringer direction is direction vertical with row direction on multilayer knitted fabric.And the layer that links yarn 6 is in 1 unit 8, by tuck etc., the knitted fabric being woven by inelastic yarn 4 and the knitted fabric 5 that woven by elastomeric yarn are linked.Between adjacent unit 8,8, do not link by the layer 6 that links yarn.
In Fig. 2, the distortion of the multilayer knitted fabric 2 while unloading from the needle-bar of loom is shown with the amount of 1 unit 8.The arrow of Fig. 2 illustrates the process that unit 8 is out of shape.While unloading multilayer knitted fabric 2 from the needle-bar of loom, the knitted fabric 5 being woven by elastomeric yarn shrinks.And, the knitted fabric 5 being woven by elastomeric yarn and the knitted fabric 4 being woven by inelastic yarn utilize the layer 6 that links yarn to link, therefore taking the knitted fabric 5 that woven by elastomeric yarn as recessed, the knitted fabric 4 being woven by inelastic yarn is protruding mode, produces concavo-convex on the positive and negative two sides of multilayer knitted fabric 2.Concavo-convex reason is to disappear from the tension force of loom, and the knitted fabric 5 therefore being woven by elastomeric yarn shrinks, and thus, the knitted fabric 5 being woven by elastomeric yarn becomes recessed part.The knitted fabric being woven by inelastic yarn 4 in same unit 8 is longer than the knitted fabric 5 being woven by elastomeric yarn, therefore becomes protruding.By linking the layer 6 of yarn, the knitted fabric of positive and negative is bonded, and the thickness of multilayer knitted fabric 2 self is also little.And, do not need the yarn that makes knitted fabric 4,5 push round about expansion to insert as the layer 6 that links yarn, therefore the braiding of multilayer knitted fabric 2 is easier than patent documentation 1,2.
Require multilayer knitted fabric 2 to there is the situation of harder to a certain degree tension force more.For example, in the situation for the gloves of supporter, guard member, protection use etc., or in situation for guard member, the package etc. of the seat surface of chair, mat, pipe, multilayer knitted fabric 2 needs the concavo-convex rigidity that be not easy the degree of flattening.Even also keep concavo-convex character owing to thering is the external force of applying, therefore can be used as the gloves of supporter, guard member, protection use etc.Even also keep concavo-convex character owing to thering is the body weight of applying, if therefore more comfortable for the seat surface of chair, backrest, seat grey cloth used for vehicle, mat, bus mat etc.In addition, multilayer knitted fabric 2 also can be used in wallpaper, indoor deposited material etc.In order to give rigidity to multilayer knitted fabric 2, the thermal welding yarn braiding of utilization surperficial welding by heat treatment links the layer 6 of yarn or the knitted fabric 4 being woven by inelastic yarn is effective.Thermal welding yarn is also referred to as hot melt yarn, for example, be the structure that the sheath of the fiber of the thermoplasticity low by heat resistance covers the surrounding of core high heat resistance.The process that makes the temperature more than softening point of fiber of thermal welding yarn experience thermoplasticity is called to heat cure, by heat cure make sheath fusing and with yarn welding around, after solidifying, multilayer knitted fabric 2 is difficult to distortion.And, use thermal welding yarn in 6 and weave multilayer knitted fabric 2 at the layer that links yarn, after heat cure, each coil of knitted fabric 4,5 and the welding of thermal welding yarn.Even therefore by multilayer knitted fabric 2 with shape severing arbitrarily, coil is not also decoherenced.Therefore do not need the post processing of severing portion.In addition the hardness that, whether uses thermal welding yarn to increase multilayer knitted fabric 2 is arbitrarily.
Compare for the knitted fabric 5 that makes to be woven by elastomeric yarn the knitted fabric 4 being woven by inelastic yarn and shrink, also can append following process etc.:
Make the coil quantity in unit fewer than the knitted fabric 4 being woven by inelastic yarn in the knitted fabric 5 being woven by elastomeric yarn,
Make the length of yarn of each coil in the knitted fabric 5 being woven by elastomeric yarn less than the knitted fabric 4 being woven by inelastic yarn.But must use the inotropic difference of elastomeric yarn and inelastic yarn.Also can use any of elastomeric yarn, inelastic yarn in 6 at the layer that links yarn.Inelastic yarn can be also any of the yarn of common elastic modelling quantity or thermal welding yarn.
In Fig. 3, braid method and the structure thereof of the multilayer knitted fabric in the 2nd embodiment is shown, identical with initial embodiment except the point particularly pointing out, the knitted fabric 5 being woven by elastomeric yarn is identical with initial embodiment.In the 2nd embodiment,, to knitted fabric 5 tucks that woven by elastomeric yarn knitted fabric 14,5 is linked by the knitted fabric 14 from being woven by inelastic yarn.In the step S3 of Fig. 3, the knitted fabric 5 that braiding is woven by elastomeric yarn, the knitted fabric 14 that in step S4, braiding is woven by inelastic yarn, and from the knitted fabric 14 being woven by inelastic yarn to knitted fabric 5 tucks that woven by elastomeric yarn.Weave the knitted fabric 5 being woven by elastomeric yarn in step S3 time, also can be from the knitted fabric 5 being woven by elastomeric yarn to knitted fabric 14 tucks that woven by inelastic yarn.Also can utilize both sides' tuck of elastomeric yarn and inelastic yarn.16 of step S4 is the coils based on tuck.The knitted fabric 14 being woven by inelastic yarn can weave with thermal welding yarn, also can weave with common yarn.Tuck carries out in the mode of hook inelastic yarn on the coil in same unit 8, every 2 the coil tucks to the knitted fabric 5 being woven by elastomeric yarn in Fig. 3, but also can be to tucks such as every 1 coil or every several coils.
The multilayer knitted fabric of Fig. 3 is also owing to stretching because of the tension force applying from loom at braiding Elastic yarn, the state therefore extending in comparing natural length.And from needle-bar unloads, the knitted fabric 5 being woven by elastomeric yarn shrinks and becomes recessedly, and knitted fabric 5,14 links by tuck 16, and therefore the knitted fabric being woven by inelastic yarn 14 of its opposition side becomes protruding.In the embodiment of Fig. 3, do not need the layer 6 of the link yarn that Fig. 1 is set, therefore braiding easily.But weave the knitted fabric 14 being woven by inelastic yarn with thermal welding yarn, even heat cure, if by the severing of multilayer knitted fabric, in the knitted fabric 5 being woven by elastomeric yarn, the coil of tuck does not need to utilize bonding agent yet fixingly waits post processing.
Fig. 4 is illustrated in the photo after the heat cure of the supporter weaving in initial embodiment, and Fig. 5 illustrates the structure of supporter 20.In this example, the layer that links yarn is woven by thermal welding yarn, and the protuberance of Fig. 4 is the knitted fabric being woven by inelastic yarn, and recess is the knitted fabric being woven by elastomeric yarn, and the reverse side of protuberance is recess.The unit being made up of protuberance and recess is arranged, and in the face side of supporter, the mode that occupies larger area with protuberance compared with recess configures.In Fig. 4, at the knitted fabric up and down with tubular of multilayer knitted fabric.Supporter 20 is 3 layers as shown in Figure 5 as a whole, except the knitted fabric 5 being woven by elastomeric yarn and the knitted fabric 4 being woven by inelastic yarn, for example, is provided with the 3rd layer 21 that is made up of inelastic yarn, utilizes multilayer knitted fabric and the 3rd layer of 21 formation cylinder.
Fig. 6, Fig. 7 illustrate that Fig. 6 illustrates surface by the multilayer knitted fabric (after heat cure) of the 2nd embodiment braiding, and Fig. 7 illustrates reverse side.The part of Fig. 6, Fig. 7 convexity is the knitted fabric being woven by inelastic yarn, and recessed part is the knitted fabric being woven by elastomeric yarn, and the knitted fabric being woven by inelastic yarn utilizes thermal welding yarn to weave.
Fig. 8 illustrates the example for the mould of heat cure, makes upper and lower mould 30,31 for example, for the shape consistent with the target shape of multilayer knitted fabric 2, internal heater in mould 30,31.So, in the time of heat cure, multilayer knitted fabric 2 can be shaped to the shape of expectation.And utilize heat cure and multilayer knitted fabric 2 hardens, the shape therefore can keep moulding time.
The multilayer knitted fabric 42 of Fig. 9 is that the concavo-convex central portion 44 of comparing is at the larger knitted fabric of the sidepiece 46,46 of the left and right sides.For this reason, comparing central portion 44 makes the difference of the retractility of the knitted fabric 5 being woven by elastomeric yarn and the knitted fabric 4 being woven by inelastic yarn etc. increase at sidepiece 46,46.If for example make, the retractility of elastomeric yarn, braiding time put on the tension force of elastomeric yarn, the length of yarn of each coil in the knitted fabric 5 that woven by elastomeric yarn etc. is different from sidepiece 46,46 at central portion 44, can weave multilayer knitted fabric 42.And if mat using multilayer knitted fabric 42 as bed, Ze Chuan center stable posture, therefore less owing to the danger falling from bed such as standing up, therefore multilayer knitted fabric 42 is suitable for preventing mat that bedsore is used etc.If for the backrest of chair, fit in back.
In embodiment, there is following feature.
1) do not rely on the elastic force of the yarn between the knitted fabric that is inserted into positive and negative, obtain the irregular multilayer knitted fabric 2,42 of tool, multilayer knitted fabric 2,42 has significantly concavo-convex.
2) in multilayer knitted fabric 2,42, protruding reverse side is that recessed, recessed reverse side is protruding, multilayer knitted fabric 2,42 own vols are little, and light weight.
3) do not need the link yarn that the knitted fabric pushing of positive and negative is expanded to insert, can weave at short notice.
4) if thermal welding yarn is used for linking the layer 6 of yarn or the layer 4,14 of inelastic yarn, multilayer knitted fabric 2,42 has tension force and is difficult to distortion.
5) if by thermal welding yarn for link yarn layer 6, even by multilayer knitted fabric 2,42 with shape severing arbitrarily, coil also can not be decoherenced.Therefore do not need the post processing after severing.
6) multilayer knitted fabric is suitable for the seat surface, backrest of supporter, guard member, cap, protection gloves or mat, chair, seat grey cloth used for vehicle, mat that bedsore prevents use, bus mat, mattress, indoor deposited material, wallpaper etc.
7) also elastomeric yarn be can replace and the yarn of crispaturaing, thermal contraction yarn etc. adopted.
In Figure 10～Figure 17, the example of the multilayer knitted fabric of having applied embodiment is shown.In braiding, can use link yarn, also can not use, shrinking yarn can be elastomeric yarn, crispatura yarn or thermal contraction yarn.Figure 10 illustrates mat, and establishing the position that people's waist, shoulder blade etc. contact is protruding (part 1), and the part of placing pin, hand etc. is recessed (part 2).The difference of the recessed degree of depth of the protruding height of part 1 and its part 2 around changes according to place, is wanting the place of improving the stimulation to human body to increase the poor of height.The mat of Figure 10 and the configuration of user's uniformity of type ground are concavo-convex.Obtain the suitable stimulation to human body by protruding part, make the stable posture of human body by recessed part.The position that is pushed on mat if move changes, and therefore can prevent bedsore to the people who go to bed for a long time.
Figure 11, Tu12Zhong, make 1 multilayer knitted fabric mutually engage at multiple positions, is formed as the placement thing of 6 prism-shaped.Holding section as shown in figure 12, is observed recessed part from the outside of placement thing and is engaged with recessed part, and the concavo-convex of holding section is that recessed (knitted fabric of depths) is larger than protruding (knitted fabric in outside).
Figure 13, Figure 14 illustrate the placement thing of 3 prism-shaped, by the concavo-convex performance word of multilayer knitted fabric.Concavo-convex with wavy configuration and engage strengthening engaging abreast with the length direction of holding section.This point in Figure 11, Figure 12 too.In holding section, compared with becoming a protruding side, become a recessed side larger.In Figure 11～Figure 14, make 1 knitted fabric engaging, but also can make multiple knitted fabrics mutually engage.For example make the situations such as curtain engages mutually.
Figure 15～Figure 17 illustrates backrest and the seat surface of chair.As shown in Figure 16, Figure 17, utilize and concavo-convex multilayer knitted fabric is fixed on to wooden frame, multilayer knitted fabric engages mutually, and concavo-convex with wavy configuration, intermeshing abreast with the length direction of holding section.Figure 17 illustrates the part of seat surface, and multilayer knitted fabric utilizes concavo-convex and easy bending is in 90 °, inserts to the groove of seat surface, is difficult to come off from groove by recess (from the right-hand recessed part of seeing of Figure 17).The concavo-convex reverse side at seat surface of the end of multilayer knitted fabric is engaged with the recess of the multilayer knitted fabric that has passed through groove.
Claims (8)
1. the irregular multilayer knitted fabric of tool, is made up of at least 2 kinds of yarns of different in kind, it is characterized in that,
Possess:
By the 1st relatively high yarn braiding of shrinkage and at the knitted fabric that weaves after-contraction; And
By the knitted fabric of the 2nd relatively low yarn braiding of shrinkage,
Formed multilayer knitted fabric with being linked toward each other and mutually by the knitted fabric of described the 2nd yarn braiding by the knitted fabric of described the 1st yarn braiding,
Link and in shrinkage, have difference by the knitted fabric of described the 1st yarn braiding with by the knitted fabric of described the 2nd yarn braiding, recessed thereby the knitted fabric being woven by described the 1st yarn becomes, the knitted fabric being woven by described the 2nd yarn becomes protruding,
And part 1 and part 2 configure adjacent to each other, in described part 1, knitted fabric by described the 2nd yarn braiding shows as protruding in the face side of multilayer knitted fabric, and the reverse side at multilayer knitted fabric shows as recessed by the knitted fabric of described the 1st yarn braiding, in described part 2, the knitted fabric being woven by described the 2nd yarn shows as protruding in the reverse side of multilayer knitted fabric, and shows as recessed in the face side of multilayer knitted fabric by the knitted fabric of described the 1st yarn braiding.
2. the irregular multilayer knitted fabric of tool according to claim 1, is characterized in that,
Described the 1st yarn is for shrinking yarn, and described the 2nd yarn is non-contraction yarn,
By shrinking the knitted fabric of yarn braiding and being linked by linking yarn by the knitted fabric of non-contraction yarn braiding.
3. the irregular multilayer knitted fabric of tool according to claim 2, is characterized in that,
Link yarn and formed by thermal welding yarn, and welding there is link yarn on the knitted fabric by shrinking the knitted fabric of yarn braiding and woven by non-contraction yarn.
4. the irregular multilayer knitted fabric of tool according to claim 1, is characterized in that,
Described the 1st yarn is for shrinking yarn, and described the 2nd yarn is non-contraction yarn,
From the knitted fabric by shrinking yarn braiding to carrying out tuck by the knitted fabric of non-contraction yarn braiding, or from the knitted fabric by non-contraction yarn braiding to carrying out tuck by the knitted fabric that shrinks yarn braiding, thereby link by the knitted fabric being woven by contraction yarn with by the knitted fabric of non-contraction yarn braiding.
5. according to the irregular multilayer knitted fabric of the tool described in any one in claim 1～4, it is characterized in that,
Part 1 and part 2 configure in the mode alternately repeating in row direction and/or stringer direction
6. according to the irregular multilayer knitted fabric of the tool described in any one in claim 1～4, it is characterized in that,
By one or more multilayer knitted fabrics by be formed at the concavo-convex engaging of multilayer knitted fabric in part 1 and part 2.
7. according to the irregular multilayer knitted fabric of the tool described in any one in claim 1～4, it is characterized in that,
The object of part 1 and part 2 and the supporting of multilayer knitted fabric as one man configures.
8. the irregular multilayer knitted fabric of tool according to claim 7, is characterized in that,
The object of the difference of the height between part 1 and part 2 around and knitted fabric supporting as one man changes.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013-095348 | 2013-04-30 | ||
| JP2013095348 | 2013-04-30 | ||
| JP2013-215246 | 2013-10-16 | ||
| JP2013215246A JP2014231665A (en) | 2013-04-30 | 2013-10-16 | Multilayer knitted fabric having projections and recesses |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104131399A true CN104131399A (en) | 2014-11-05 |
| CN104131399B CN104131399B (en) | 2016-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410182146.2A Expired - Fee Related CN104131399B (en) | 2013-04-30 | 2014-04-30 | Has irregular multilayer knitted fabric |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2014231665A (en) |
| KR (1) | KR101576842B1 (en) |
| CN (1) | CN104131399B (en) |
| DE (1) | DE102014006212A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP2014231665A (en) | 2014-12-11 |
| CN104131399B (en) | 2016-08-17 |
| KR20140130027A (en) | 2014-11-07 |
| KR101576842B1 (en) | 2015-12-11 |
| DE102014006212A1 (en) | 2014-12-04 |
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