CN105220334A - Self-adhesion mould assembly knitted fabric and processing method thereof - Google Patents
Self-adhesion mould assembly knitted fabric and processing method thereof Download PDFInfo
- Publication number
- CN105220334A CN105220334A CN201510773426.5A CN201510773426A CN105220334A CN 105220334 A CN105220334 A CN 105220334A CN 201510773426 A CN201510773426 A CN 201510773426A CN 105220334 A CN105220334 A CN 105220334A
- Authority
- CN
- China
- Prior art keywords
- nexine
- knitted fabric
- top layer
- yarn
- self
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Knitting Of Fabric (AREA)
Abstract
The present invention relates to a kind of self-adhesion mould assembly knitted fabric and processing method thereof, belong to through weft-knitted fabric technical field.Be made up of top layer, articulamentum and nexine, described top layer is one side layer structure, and nexine employing one is every the loop construction of two drawn needles, and articulamentum adopts positive and negative tuck structure, and top layer, nexine realize connecting by the positive and negative tuck of articulamentum.Invention is applied to the fabric processing such as weft-knitted fabric, there is good hand touch, gas permeability is good, work flow is short, can the advantages such as continuous prodution be realized.
Description
Technical field
The present invention relates to a kind of self-adhesion mould assembly knitted fabric and processing method thereof, belong to through weft-knitted fabric technical field.
Background technology
Composite fabric is again laminate composite fabric or bonded fabric, is the fabric that a kind of fabric and another kind of fabric are formed by adhesive pressurized adhesion.Different according to the bonding processing technology method of composite fabric, be divided into adhesive method, rolling process, flame melt method and hot melt layer platen press.
Adhesive method uses solution glue as bonding carrier, solution glue is coated in scraper or cylinder the method that fabric face makes two pieces of fabrics be bonded as one, this is the conventional method of composite fabric processing, but adhesive generally all contains the toxic solvents such as formaldehyde, therefore, adopt stick method to produce composite fabric, particularly adopt the process containing formaldehyde binder, be difficult to meet more and more stricter textiles security technology standard.
Rolling process is that thermoplastic is processed into film by the method for calendering, is bonded as one by fabric after hot pressing; Flame crucible zone platen press utilizes thermal-flame to be melted by polyurethane foam plastics film, then by fabric and its pressurization compound.But these two kinds of modes are substep operation, and continuity is not good, and in process, power consumption is serious, and hot environment very easily destroys the feel of original fabric, affects wearing comfort.
Hot melt adhesive is laid between two-layer fabrics by heat molten type material to pressurize, heat and make it melting, thus two-layer fabrics bonding is got up, this process can be divided into again preprocessing hot melt lamination and adhesion type hot melt lamination, its difference is preprocessing hot melt lamination is adopted by heat molten type material the methods such as coating, sprinkling to be evenly attached in advance on fabric, again by itself and another fabric by heating pressurization compound, and adhesion type hot melt lamination hot melt material is made bonding film to be clipped between two-layer fabrics again and to carry out compound.But there is obvious defect equally: cannot realize working continuously, feel is stiff, and fabric breathability is not good.
Based on this, make the application.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the present invention provide firstly the self-adhesion mould assembly knitted fabric that a kind of technological process is short, easy to process, can keep knitted fabric gas permeability.
For achieving the above object, the technical scheme taked of the present invention is as follows:
Self-adhesion mould assembly knitted fabric, be made up of top layer, articulamentum and nexine, described top layer is one side layer structure, and nexine employing one is every the loop construction of two drawn needles, articulamentum adopts positive and negative tuck structure, and top layer, nexine realize connecting by the positive and negative tuck of articulamentum.
Further, as preferably:
Described top layer adopts the one in the flat pin of latitude, pearl ground, unequal twill or one side jacquard weave.
Described top layer is weaved by long filament or short fiber to form.
In described nexine loop construction, dials is upper pin, and syringe is lower pin, and the horizontal lopping of upper and lower pin is than being 1:1-5, and upper and lower needle path number is than being 1:1-5.
Described nexine to be weaved at the long filament of 100-170 DEG C by fusing point to form.
Described intermediate layer is weaved by fine denier filament to form, and wherein, in the application, fine denier filament called after fineness, lower than the yarn of top layer yarn and nexine yarn, can adopt dawn number to be the fiber of 50-75D in operation.
Meanwhile, present invention also offers a kind of processing method with above-mentioned feature self-adhesion mould assembly knitted fabric, step specific as follows:
(1) raw material: the top layer of fabric is functional layer, nexine is hot melt adhesive layers, the raw material of functional layer can need to carry out selecting all kinds of staple fibre yarn and long filament according to purposes, the Main Function of nexine in follow-up hot pressing processing, produces melting and form composite construction together with other adheres, and the material therefore selected is low melting point long filament.Therefore select long filament or short fiber as top layer yarn, low melting point long filament as nexine yarn, fine denier filament as articulamentum yarn.
(2) weave: top layer yarn, nexine yarn and articulamentum yarn enter dials and syringe simultaneously, and be distributed in different needle path, surface layer yarn line forms the top layer of single-sided structure, nexine yarn employing one forms upper and lower pin every two drawn needle modes and becomes the number of turns and the discrepant loop construction of way, and articulamentum yarn then adopts positive and negative tuck mode to be connected as one in top layer and nexine.
Weaving structure controls mainly through dials and syringe, dials determines upper pin, syringe determines lower pin, mainly two problems is considered: the top layer of first fabric and nexine should strictly be distinguished when weaving, can not occur that table nexine yarn interts show-through mutually, otherwise the low melting point long filament that just there will be nexine is emerging in textile surface, cause fabric face feel after hot melt compound coarse; It two is that the consumption of thermo-fuse should strictly control, thermo-fuse too high levels will cause fabric feeling stiff, and cost significantly improves, therefore, fabric texture of the present invention is three-decker, top layer is functional layer raw material, and nexine is low melting point long filament, and intermediate layer adopts fine denier polyester long filament as double-edged articulamentum; The upper pin of low melting point long filament adopts one every two drawn needles, as being 1:3 when the horizontal lopping number ratio of upper and lower pin, when needle knitting way ratio is for 1:2 up and down simultaneously, textile surface weaves 6 coils, nexine weaves 1 coil, and the low melting point long filament of nexine forms a sparse network structure, has both decreased the consumption of low melting point long filament, turn avoid fine and close low melting point filament layer to be filled in a large number in yarn gap after melted by heating, thus affect gas permeability and the feel of fabric.
In above Process configuration, the horizontal lopping number ratio of upper and lower pin and upper and lower needle knitting way are than carrying out the needs adjusting the fabric meeting different gas permeability and hard and soft according to actual needs.As preferably, in nexine weaving process, the horizontal lopping number ratio of upper and lower pin is 1:1-5, simultaneously up and down needle knitting way than being 1:1-5.
Top layer in above organizational structure design can adopt any single-sided structure, pin as flat in latitude, pearl, unequal twill, the even jacquard weave of one side etc.
(3) Final finishing: the fabric of step (2) is carried out the rear dehydration shaping of normal temperature washing, namely derive from adhesion type knitted fabric.
Because low melting point long filament has the characteristic of heat contraction, therefore, the selection of washing temperature can not adopt the high temperature washing process of fabrics in general, normal temperature washing process is adopted (namely to add appropriate washing agent wash water 15min with the water temperature of less than 30 degrees Celsius in Final finishing, clear water washes 2 times again, each 10 minutes, for avoiding the excessive decrement of low melting point long filament in water-washing process, even if top layer uses the product of cotton yarn also will avoid adding NaOH), in addition, shrink for avoiding fabric heat in post processing, namely (setting temperature should according to the character feature of the fusing point and top layer raw material that consider low melting point long filament to carry out dehydration setting after washing, for avoiding the excessive melting in shaping process of low melting point long filament, setting temperature too much should not exceed the fusing point of low melting point long filament, as the low melting point long filament that internal layer fusing point is 110, then setting temperature is set to 130 degrees Celsius better, fixing time should control within 30 seconds simultaneously), avoid adopting piece dyeing technique, (raw material on top layer needs to dye before weaving also to be provided with dyeing process between step (1) and step (2), i.e. cheese yarn dyeing, different according to the raw material adopted, the technique of its bobbin dyeing is also different, therefore do not need here to carry out describing), yarn or fiber first dye and weave.
The above-mentioned processing method of the present invention mainly carries out the processing of self-adhesion mould assembly knitted fabric from two aspects: be first work flow, in the application, nexine is as hot melt layer, formed with other Partial synchronizations of fabric in weaving process, operation is laid without the need to carrying out, therefore, the serialization processing of knitted fabric can be realized; Next is in the structure of knitted fabric, in the application, hot melt layer as nexine is made up of netted loop construction, there is a large amount of holes, guarantee fusible while, it also avoid the shutoff of melting nexine to top layer, articulamentum, neither affect top layer feel, in turn ensure that the gas permeability of composite fabric.
Accompanying drawing explanation
Fig. 1 is the structural representation of knitted fabric of the present invention;
Fig. 2 is knitting technology allocation plan of the present invention;
Fig. 3 is the coil braid figure of the first structure of knitted fabric of the present invention;
Fig. 4 is the coil braid figure of the second structure of knitted fabric of the present invention.
Number in the figure: 1. top layer; 2. articulamentum; 3. nexine.
Detailed description of the invention
Embodiment 1
The present embodiment self-adhesion mould assembly knitted fabric, composition graphs 1, be made up of top layer 1, articulamentum 2 and nexine 3, top layer 1 is one side layer structure, nexine 3 adopts one every the loop construction of two drawn needles, articulamentum 2 adopts positive and negative tuck structure, and top layer 1, nexine 3 realize connecting by the positive and negative tuck of articulamentum 2.
Its work flow is as follows:
(1) raw material is selected:
Top layer 1:45S Quality Pure Cotton Yarn Production;
Articulamentum 2:50D/24F polyester DTY;
Nexine 3:60D/12F fusing point 110 ° of low melt point polyester fiber.
(2) organizational structure design:
Top layer 1 adopts latitude plain stitch, and nexine 3 adopts one every the change latitude plain stitch of two drawn needles, and articulamentum 2 adopts positive and negative tuck to connect.
On it, machine as shown in Figure 2, and weaving textile figure as shown in Figure 3, is 45S Quality Pure Cotton Yarn Production on 1,2,5,6 tunnels, and 3,7 tunnels are 60D/12F, the low melt point polyester fiber that fusing point is 110 °, and 4,8 tunnels are 50D/24F polyester DTY.
Gained fabric can be used as increase stiffness textile very thin type shirt stiffener in use.
Embodiment 2: the jacquard weave drapery of band hot melt adhesive layers
The present embodiment self-adhesion mould assembly knitted fabric, composition graphs 1, be made up of top layer 1, articulamentum 2 and nexine 3, top layer 1 is one side layer structure, nexine 3 adopts one every the loop construction of two drawn needles, articulamentum 2 adopts positive and negative tuck structure, and top layer 1, nexine 3 realize connecting by the positive and negative tuck of articulamentum 2.
Its work flow is as follows:
(1) raw material is selected:
Top layer 1:150D/96F polyester filament (red), 150D/96F polyester filament (in vain);
Articulamentum 2:50D/24F polyester DTY;
Nexine 3:75D/24F fusing point 110 ° of low melt point polyester fiber.
(2) organizational structure design:
Top layer 1 adopts the even figured texture weave of dichromatism, and nexine 3 adopts one every the change latitude plain stitch of a drawn needle, and articulamentum 2 adopts positive and negative tuck to connect.
On it, machine as shown in Figure 2, and as shown in Figure 4,1,3,7,9 tunnels feed red polyester filament to weaving textile figure, 2,4,8,10 tunnel feeding white polyester long filaments, 5,11 tunnel feeding low melt point polyester fiber, the 50D polyester DTY of 6,12 tunnel feeding connection tables 2, nexine 3.
Textile surface 1 presents red white dichromatism jacquard weave lattice flower pattern, nexine 3 for thermo-fuse coil formed hot melt adhesive layers, the composite fabric with decorative effects can be compounded to form by hot pressing with other material.
Claims (9)
1. self-adhesion mould assembly knitted fabric, it is characterized in that: be made up of top layer, articulamentum and nexine, described top layer is one side layer structure, and nexine employing one is every the loop construction of two drawn needles, articulamentum adopts positive and negative tuck structure, and top layer, nexine realize connecting by the positive and negative tuck of articulamentum.
2. self-adhesion mould assembly knitted fabric as claimed in claim 1, is characterized in that: described top layer adopts the one in the flat pin of latitude, pearl ground, unequal twill or one side jacquard weave.
3. self-adhesion mould assembly knitted fabric as claimed in claim 1 or 2, is characterized in that: described top layer is weaved by long filament or short fiber to form.
4. self-adhesion mould assembly knitted fabric as claimed in claim 1, is characterized in that: in described nexine loop construction, and the horizontal lopping of upper and lower pin is than being 1:1-5, and upper and lower needle path number is than being 1:1-5.
5. the self-adhesion mould assembly knitted fabric as described in claim 1 or 4, is characterized in that: described nexine to be weaved at the long filament of 100-170 DEG C by fusing point to form.
6. the processing method of self-adhesion mould assembly knitted fabric as claimed in claim 1, is characterized in that: comprise the steps:
(1) raw material: select long filament or short fiber as top layer yarn, low melting point long filament as nexine yarn, fine denier filament as articulamentum yarn;
(2) weave: top layer yarn, nexine yarn and articulamentum yarn enter dials and syringe simultaneously, and be distributed in different needle path, surface layer yarn line forms the top layer of single-sided structure, nexine yarn employing one forms upper and lower pin every two drawn needle modes and becomes the number of turns and the discrepant loop construction of way, and articulamentum yarn then adopts positive and negative tuck mode to be connected as one in top layer and nexine;
(3) Final finishing: the fabric of step (2) is carried out the rear dehydration shaping of normal temperature washing, namely derive from adhesion type knitted fabric.
7. the processing method of self-adhesion mould assembly knitted fabric as claimed in claim 6, is characterized in that: be also provided with dyeing process between described step (1) and step (2), yarn or fiber first dye and weave.
8. the processing method of self-adhesion mould assembly knitted fabric as claimed in claim 6, is characterized in that: in described nexine weaving process, and the horizontal lopping of upper and lower pin is than being 1:1-5, and upper and lower needle path number is than being 1:1-5.
9. the processing method of self-adhesion mould assembly knitted fabric as claimed in claim 6, is characterized in that: described nexine yarn is low melt point polyester fiber or low melting point polyamide fibre.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510773426.5A CN105220334A (en) | 2015-11-13 | 2015-11-13 | Self-adhesion mould assembly knitted fabric and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510773426.5A CN105220334A (en) | 2015-11-13 | 2015-11-13 | Self-adhesion mould assembly knitted fabric and processing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105220334A true CN105220334A (en) | 2016-01-06 |
Family
ID=54989585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510773426.5A Pending CN105220334A (en) | 2015-11-13 | 2015-11-13 | Self-adhesion mould assembly knitted fabric and processing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105220334A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105951284A (en) * | 2016-07-20 | 2016-09-21 | 海安启弘纺织科技有限公司 | Production process of anti-fluff-falling velvet fabric |
| CN112359462A (en) * | 2020-09-14 | 2021-02-12 | 浙江弘景纺织科技有限公司 | Production method of TPU yarn interweaving back glue-free composite wall cloth fabric |
| CN112458602A (en) * | 2020-10-27 | 2021-03-09 | 晋江百润织造有限公司 | Weft-knitted multilayer three-dimensional fabric and manufacturing method thereof |
| CN112877870A (en) * | 2019-11-29 | 2021-06-01 | 中山宥威时尚科技有限公司 | Knitted fabric containing leather fibers and manufacturing method thereof |
| CN113046903A (en) * | 2021-02-05 | 2021-06-29 | 信泰(福建)科技有限公司 | Knitting fabric knitted by separating needles, knitting method and application thereof |
| WO2023103810A1 (en) * | 2021-12-06 | 2023-06-15 | 傅鹏飞 | Method for forming cap using one yarn, method for manufacturing craft cloth cap thereof, and craft cloth cap |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01266246A (en) * | 1988-04-13 | 1989-10-24 | Unitika Ltd | Production of material for hat |
| US7611999B2 (en) * | 2002-11-16 | 2009-11-03 | Mcmurray Brian | Decorative faced multi-layer weft knit spacer fabric, method, and articles made therefrom |
| CN103122546A (en) * | 2013-03-06 | 2013-05-29 | 上海嘉麟杰纺织品股份有限公司 | High-wet-permeability and high-air-permeability Alsace knitted fabric and preparation method thereof |
| CN103510265A (en) * | 2012-06-14 | 2014-01-15 | 株式会社岛精机制作所 | Protective knit fabric and method of making same |
| CN104131399A (en) * | 2013-04-30 | 2014-11-05 | 株式会社岛精机制作所 | Multi-layer knitted fabric with concave and convex parts |
| CN204097671U (en) * | 2014-09-25 | 2015-01-14 | 江苏Ab集团股份有限公司 | Novel air gas-bearing formation insulated knitted fabric |
| CN104372508A (en) * | 2014-10-27 | 2015-02-25 | 江阴市营欣织造有限公司 | Anti-static breathable fabric with high comfort |
| CN104746222A (en) * | 2015-04-16 | 2015-07-01 | 北京探路者户外用品股份有限公司 | Warm knitted fabrics with one-way moisture conduction and rapid drying function and production process thereof |
-
2015
- 2015-11-13 CN CN201510773426.5A patent/CN105220334A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01266246A (en) * | 1988-04-13 | 1989-10-24 | Unitika Ltd | Production of material for hat |
| US7611999B2 (en) * | 2002-11-16 | 2009-11-03 | Mcmurray Brian | Decorative faced multi-layer weft knit spacer fabric, method, and articles made therefrom |
| CN103510265A (en) * | 2012-06-14 | 2014-01-15 | 株式会社岛精机制作所 | Protective knit fabric and method of making same |
| CN103122546A (en) * | 2013-03-06 | 2013-05-29 | 上海嘉麟杰纺织品股份有限公司 | High-wet-permeability and high-air-permeability Alsace knitted fabric and preparation method thereof |
| CN104131399A (en) * | 2013-04-30 | 2014-11-05 | 株式会社岛精机制作所 | Multi-layer knitted fabric with concave and convex parts |
| CN204097671U (en) * | 2014-09-25 | 2015-01-14 | 江苏Ab集团股份有限公司 | Novel air gas-bearing formation insulated knitted fabric |
| CN104372508A (en) * | 2014-10-27 | 2015-02-25 | 江阴市营欣织造有限公司 | Anti-static breathable fabric with high comfort |
| CN104746222A (en) * | 2015-04-16 | 2015-07-01 | 北京探路者户外用品股份有限公司 | Warm knitted fabrics with one-way moisture conduction and rapid drying function and production process thereof |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105951284A (en) * | 2016-07-20 | 2016-09-21 | 海安启弘纺织科技有限公司 | Production process of anti-fluff-falling velvet fabric |
| CN105951284B (en) * | 2016-07-20 | 2018-08-03 | 海安启弘纺织科技有限公司 | A kind of production technology of anti-channeling tweed |
| CN112877870A (en) * | 2019-11-29 | 2021-06-01 | 中山宥威时尚科技有限公司 | Knitted fabric containing leather fibers and manufacturing method thereof |
| CN112877870B (en) * | 2019-11-29 | 2022-07-19 | 中山宥威时尚科技有限公司 | Knitted fabric containing leather fibers and manufacturing method thereof |
| CN112359462A (en) * | 2020-09-14 | 2021-02-12 | 浙江弘景纺织科技有限公司 | Production method of TPU yarn interweaving back glue-free composite wall cloth fabric |
| CN112458602A (en) * | 2020-10-27 | 2021-03-09 | 晋江百润织造有限公司 | Weft-knitted multilayer three-dimensional fabric and manufacturing method thereof |
| CN113046903A (en) * | 2021-02-05 | 2021-06-29 | 信泰(福建)科技有限公司 | Knitting fabric knitted by separating needles, knitting method and application thereof |
| CN113046903B (en) * | 2021-02-05 | 2023-01-10 | 信泰(福建)科技有限公司 | Knitting fabric knitted by separating needles, knitting method and application thereof |
| WO2023103810A1 (en) * | 2021-12-06 | 2023-06-15 | 傅鹏飞 | Method for forming cap using one yarn, method for manufacturing craft cloth cap thereof, and craft cloth cap |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105220334A (en) | Self-adhesion mould assembly knitted fabric and processing method thereof | |
| CN104562401B (en) | A kind of structure and production method of weft jacquard vamp material | |
| CN103498280B (en) | A kind of preparation technology of elastic jacquard three-layer screen cloth | |
| CN105747351A (en) | Integrally formed 3D flyknitted vamp and making method thereof | |
| CN102578730B (en) | Method for manufacturing gum dipping safety protection gloves | |
| CN103437050B (en) | The processing technology of dimensional stability knitted fabric | |
| CN104846526A (en) | Imitation jean knitted wool fabric and making method thereof | |
| CN105133164A (en) | Air layer-contained fabric during weft knitting and production method for same | |
| CN203475075U (en) | Dimensional stability type knitted fabric | |
| CN108914612A (en) | A kind of processing method of warp knitting ultra-soft grid knitted polyester fabric | |
| KR20160001542U (en) | Breathable circular knitted fabric | |
| CN105220298A (en) | A kind of preparation method of being served as the imitative quilting jacquard fabric sewing with long stitches line by table latitude | |
| CN101457435A (en) | Square jacquard fabric and weaving method thereof | |
| CN106393839B (en) | Polychrome tatting mark chapter and preparation method thereof | |
| CN105113103A (en) | Jacquard fabric manufacturing method integrating embroidering and seam quilting effects | |
| CN106637636A (en) | Production method of one-off directly filling seamless knitted down feather fabric | |
| CN205556962U (en) | Autoadhesion type knitting | |
| CN103919297A (en) | Ultralight down feather shifting preventing down jacket with two-layer basting through structure and sewing process | |
| CN109930279A (en) | A kind of bilayer exempts to stitch down-proof fabric production technology | |
| CN202830377U (en) | Color strip weft-knitted fabric and pattern compound fabric | |
| CN114232188B (en) | Full-formed vertical tassel tissue structure and knitting method thereof | |
| CN209257631U (en) | A kind of terylene quadrille | |
| CN203333919U (en) | Coffee fiber woven fabric | |
| CN108442020A (en) | A kind of preparation method of anti-chiseling down elasticity eiderdown shell fabric fabric | |
| CN208533022U (en) | A kind of shade curtain fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160106 |
|
| RJ01 | Rejection of invention patent application after publication |