CN104109300A - 一种水转印pvc挤出发泡线条及其制造方法 - Google Patents

一种水转印pvc挤出发泡线条及其制造方法 Download PDF

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CN104109300A
CN104109300A CN201310134620.XA CN201310134620A CN104109300A CN 104109300 A CN104109300 A CN 104109300A CN 201310134620 A CN201310134620 A CN 201310134620A CN 104109300 A CN104109300 A CN 104109300A
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transfer printing
extrusion foaming
water transfer
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华国志
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DAYE HUAXIA DECORATIVE MATERIAL Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07—Flat, e.g. panels
    • B29C48/08—Flat, e.g. panels flexible, e.g. films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92609—Dimensions
    • B29C2948/92628—Width or height
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92609—Dimensions
    • B29C2948/92638—Length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92609—Dimensions
    • B29C2948/92647—Thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92704—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895—Barrel or housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92904—Die; Nozzle zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种水转印PVC挤出发泡线条及其制造方法，涉及建筑材料装饰线条技术领域。所述线条的制造原料包括：PVC树脂粉、复合稳定剂、聚乙烯蜡、石蜡、碳酸钙、纸浆、DOP、发泡剂及水泥。所述制造方法包括以下步骤：制造原料高温充分混合；充分降温；将上述制造原料放入挤出机，并调整挤出机料筒温度、挤出模具温度、挤出模具开口尺寸；依次经过高温挤出、冷却、切割后制成半成品线条；将所述半成品线条填充白底；将半成品白底线条进行水转印；将所述水转印线条进行喷涂PU、UV高光或亚光面漆；检测收料工序，获得线条成品。本发明生产稳定，效率高，产品仿真度高，阻燃度高，表面平整光滑，满足用户需求，完全可以替代石材。

Description

一种水转印PVC挤出发泡线条及其制造方法
技术领域
本发明涉及建筑材料装饰线条技术领域，尤其涉及一种水转印PVC挤出发泡线条及其制造方法。
背景技术
目前，随着居民生活水平的提高，各种室内装饰日益豪华，如何通过装饰线条简单装修改变造型,使其焕然一新,这就离不开装饰线条及其饰件产品。现存状况为：大理石线条的需求日益增加，由于大理石矿的不可再生性，异形加工的复杂性，造成大理石价格高昂。由此引发各种替代材料相继出现，主要有PS发泡、水泥制品、木制品和PVC挤出。现有技术中的PVC水冷挤出线条普遍存在仿真度不高、安装不方便、生产效率不高的问题。
因此，亟待提供一种新型的发泡线条及其制造方法，以解决现有技术中PVC水冷挤出的线条仿真度较差、安装不便及生产效率不高的问题。
发明内容
本发明的目的是克服现有技术中PVC水冷挤出的线条仿真度较差、安装不便及生产效率不高的问题。提供一种颜色图案丰富、仿真度高、安装容易、生产效率高且装饰性和保护性强的水转印PVC挤出发泡线条及其制造方法。
为了解决上述技术问题，本发明所采用的技术方案是：一种水转印PVC挤出发泡线条及其制造方法，涉及建筑材料装饰线条技术领域。所述线条的制造原料包括：PVC树脂粉、复合稳定剂、聚乙烯蜡、石蜡、碳酸钙、纸浆、DOP、发泡剂及水泥。
优选地，所述制造原料配比分量为：PVC树脂粉100份；复合稳定剂2-5份；聚乙烯蜡2-3份；石蜡0.5-3份；碳酸钙30-50份；纸浆3-8份；DOP 0.6-2份；发泡剂5-10份；水泥0.5-2份。
优选地，所述线条长度为1000mm至5000mm，宽度为10mm至400mm，厚度为5mm至50mm。
上述水转印PVC挤出发泡线条的制造方法，包括基材的挤出、图案的转印、表面油漆的涂装几步。
所述基材的挤出包括以下步骤：将上述制造原料进行高温充分混合；将上述经过高温充分混合的制造原料进行充分降温；将上述经过充分降温的制造原料放入挤出机，并调整挤出机料筒温度、挤出模具温度、挤出模具开口尺寸；将上述制造原料依次经过高温挤出、冷却、切割后制成半成品线条。
所述图案的转印包括以下步骤：将所述半成品线条填充白底；将半成品白底线条进行水转印。
所述表面油漆的涂装包括以下步骤：将所述水转印线条进行喷涂PU、UV高光或亚光面漆；检测收料工序，获得线条成品。
优选地，上述制造原料进行高温充分混合时温度为125℃。
优选地，上述制造原料进行充分降温时温度为40℃。
优选地，上述充分降温的制造原料放入挤出机时，调整挤出机料筒温度为170—190℃，挤出模具温度为175—195℃，挤出模具开口比成品板材厚3—5mm；
本发明的有益效果是：
1）生产稳定；
2）效率高；
3）产品仿真度高；
4）阻燃度高；
5）表面平整光滑；
6）满足用户需求，可完全代替石材。
附图说明
图1为本发明的一种水转印PVC挤出发泡线条的制造方法的流程示意图。
具体实施方式
现在参考附图描述本发明的实施例，本发明提供了一种水转印PVC挤出发泡线条及其制造方法。本线条及其制造方法生产稳定，效率高，产品仿真度高，阻燃度高，表面平整光滑，满足用户需求，完全可以替代石材。
本发明的一种水转印PVC挤出发泡线条，制造原料包括：PVC树脂粉100份；复合稳定剂2-5份；聚乙烯蜡2-3份；石蜡0.5-3份；碳酸钙30-50份；纸浆3-8份；DOP 0.6-2份；发泡剂5-10份；水泥0.5-2份。所述线条长度为1000mm至5000mm，宽度为10mm至400mm，厚度为5mm至50mm。
下面将结合附图详细阐述本发明实施例的技术方案，如图1所示，本发明的一种水转印PVC挤出发泡线条制造方法，包括以下步骤：
1）基材的挤出；2）图案的转印；3）表面油漆的涂装；
基材的挤出：将制造原料进行充分混合至125℃；将上述经过充分混合至125℃的制造原料充分降温至40℃；将上述充分降温至40℃的原材料放入挤出机，并调整挤出机料筒温度为180℃，挤出模具温度为180℃，挤出模具开口比成品板材厚4mm；将上述制造原料依次经过高温挤出、冷却、切割后制成半成品线条。
图案的转印：将半成品线条填充白底；将半成品白底线条进行水转印。
表面油漆的涂装：将水转印线条进行喷涂PU、UV高光或亚光面漆；经检测收料工序后获得线条成品。

Claims (7)

1.一种水转印PVC挤出发泡线条，其特征在于：所述线条的制造原料包括，PVC树脂粉、复合稳定剂、聚乙烯蜡、石蜡、碳酸钙、纸浆、DOP、发泡剂及水泥。
2.根据权利要求1所述的一种水转印PVC挤出发泡线条，其特征在于：所述制造原料配比分量为，PVC树脂粉100份；复合稳定剂2-5份；聚乙烯蜡2-3份；石蜡0.5-3份；碳酸钙30-50份；纸浆3-8份；DOP 0.6-2份；发泡剂5-10份；水泥0.5-2份。
3.根据权利要求1所述的一种水转印PVC挤出发泡线条，其特征在于：所述线条长度为1000mm至5000mm，宽度为10mm至400mm，厚度为5mm至50mm。
4.一种制造1-3任意一项所述水转印PVC挤出发泡线条的制造方法，包括基材的挤出、图案的转印、表面油漆的涂装几步，其特征在于：将上述制造原料进行高温充分混合；将上述经过高温充分混合的制造原料进行充分降温；将上述经过充分降温的制造原料放入挤出机，并调整挤出机料筒温度、挤出模具温度、挤出模具开口尺寸；将上述制造原料依次经过高温挤出、冷却、切割后制成半成品线条；将所述半成品线条填充白底；将半成品白底线条进行水转印；
将所述水转印线条进行喷涂PU、UV高光或亚光面漆；检测收料工序，获得线条成品。
5.根据权利要求4所述的一种水转印PVC挤出发泡线条的制造方法，其特征在于：上述制造原料进行高温充分混合时温度为125℃。
6.根据权利要求4所述的一种水转印PVC挤出发泡线条的制造方法，其特征在于：上述制造原料进行充分降温时温度为40℃。
7.根据权利要求4所述的一种水转印PVC挤出发泡线条的制造方法，其特征在于：上述充分降温的制造原料放入挤出机时，调整挤出机料筒温度为170—190℃，挤出模具温度为175—195℃，挤出模具开口比成品板材厚3—5mm。
CN201310134620.XA 2013-04-18 2013-04-18 一种水转印pvc挤出发泡线条及其制造方法 Pending CN104109300A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104479249A (zh) * 2014-12-12 2015-04-01 杭州添丽装饰纸有限公司 一种用于油墨的高仿真的装饰材料及其制备方法
CN107020691A (zh) * 2017-05-16 2017-08-08 贵州大龙建通新材料有限公司 装饰线条制备工艺
CN108162624A (zh) * 2017-12-26 2018-06-15 浙江王斌装饰材料有限公司 一种pvc线条水转印制备加工工艺

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104479249A (zh) * 2014-12-12 2015-04-01 杭州添丽装饰纸有限公司 一种用于油墨的高仿真的装饰材料及其制备方法
CN107020691A (zh) * 2017-05-16 2017-08-08 贵州大龙建通新材料有限公司 装饰线条制备工艺
CN108162624A (zh) * 2017-12-26 2018-06-15 浙江王斌装饰材料有限公司 一种pvc线条水转印制备加工工艺

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Application publication date: 20141022