CN104070603B - For producing the tensioning component of end-plate-free prestressed-concrete pile - Google Patents

For producing the tensioning component of end-plate-free prestressed-concrete pile Download PDF

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Publication number
CN104070603B
CN104070603B CN201410241440.6A CN201410241440A CN104070603B CN 104070603 B CN104070603 B CN 104070603B CN 201410241440 A CN201410241440 A CN 201410241440A CN 104070603 B CN104070603 B CN 104070603B
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China
Prior art keywords
cutting ferrule
tensioning
aperture
baffle
anchor ring
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CN201410241440.6A
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CN104070603A (en
Inventor
朱克平
张风臣
徐飞
陆军
吴海涛
张前永
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Lianyungang Guquan new building materials Co.,Ltd.
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JIANGSU GUFENG PIPE GROUP CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B28B23/043Wire anchoring or tensioning means for the reinforcements

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The present invention provides a kind of tensioning component for being used to produce Endless board prestress concrete-pile, and stretch board, several matched tensioning screw rods, cutting ferrule nut and anchor ring including being equipped with tensioning through hole further include support column, equipped with the baffle for wearing muscle hole.Cutting ferrule nut has the end of thread of perforation and cutting ferrule end, and the aperture at cutting ferrule end is less than the aperture of the end of thread;It is semiorbicular anchor ring in a pair of of cross section that is internally provided with of every a pair of cutting ferrule nut being threadedly coupled and tensioning screw rod;The internal diameter of anchor ring is more than the muscle portion diameter of presstressed reinforcing steel and is less than its pier nose diameter;The outer diameter of anchor ring is more than the aperture at cutting ferrule nut cutting ferrule end and is less than the aperture of its end of thread.The configuration of the present invention is simple, it is easy to use.In production, using the present invention, the use of end plate can be reduced, makes the simple and reasonable of finished peg, improves the quality of finished peg;The rapidoprint and expense of end plate are saved, reduces production cost;Simplify the production process of prestressed-concrete pile, improve production efficiency.

Description

For producing the tensioning component of end-plate-free prestressed-concrete pile
Technical field
The present invention relates to a kind of building mould, more particularly, to a kind of for producing prestressed concrete square pile or pile pile Tensioning component.
Background technology
It is developed since the 1960s and using prestressed-concrete pile in China.By the development of more than 50 years, in advance Prestressed concrete stake is widely used in all kinds of build(Structure)The foundation engineering of object is built, such as harbour, harbour, high-rise, public The fields such as building, general industry and civil buildings, highway, bridge.At present, China master prestressed-concrete pile to be used There are pile pile and square pile.The structure member of both is similar, mainly including components such as steel reinforcement cage, concrete, end plate, anchor ear plates. Concrete and steel reinforcement cage composition pile body.Steel reinforcement cage is made of non-prestressing tendon, deformed bar and tie hoop, passes through seam welder Tie hoop is welded on non-prestressed and presstressed reinforcing steel.End plate is mutually assembled with steel reinforcement cage, is located at pile body both ends, in general, will End plate close to stretching end is known as end plate, and the end plate that will be close to fixing end is known as holding tailgate.Anchor ear plate passes through welding with end plate Or the modes such as riveting are fixed together, so that the further anchor ear of end plate is on pile body.
The assembling of end plate and steel reinforcement cage includes following key step:(1)By the presstressed reinforcing steel after non-prestressing tendon, heading and Stirrup forms steel reinforcement cage by seam welder roll welding;(2)End plate and anchor ear plate are welded to form pile crown;(3)By after heading it is pre- should Power muscle, which first passes through, wears muscle hole through end plate, then moves to counter sink, heading is made to be stuck in counter sink.It is completed by above-mentioned steps After the assembling of end plate and steel reinforcement cage, the mold that the assembly of end plate and steel reinforcement cage is moved into prefabricated pile carries out tensioning.
At present, prestressed stretch-draw, generally use tensioning head method are carried out using stretching machine.Tensioning is carried out using tensioning head method The pass order of power is stretching machine → tensioning head → tensioning screw → stretch board → end tailgate → presstressed reinforcing steel → end in the process Plate → fixing end.From the pass order of more than power, end plate and end tailgate are intended to bear prestressing force, so as to fulfill in advance should Power muscle applies prestressing force.
In tensioned prestressing bar, end plate plays an important role.But it is asked when carrying out tensioning using end plate there are following Topic:(1)The processing and fabricating program of end plate is more, and material and processing charges are high;(2)Welding or riveting are needed when end plate is assembled with anchor ear plate It connects, adds process, occupy cost of labor and device resource;(3)End plate material is thick and heavy, and anchor ear plate matter is thin light, assembling, The deformation of anchor ear plate is easily caused during transport, storage and use, influences finished product quality of pile;(4)Include end in finished peg Plate adds the cost of finished peg.
In conclusion reducing the use of end plate in prestressed-concrete pile, it can reach and save finished peg production cost, Finished product quality of pile is improved, reduces production process, improves the purpose of production efficiency.
The content of the invention
Technical problem:In view of the deficienciess of the prior art, one kind is provided for producing Endless board prestress concrete The tensioning component of stake.
Technical solution:Provided by the present invention for producing the tensioning component of Endless board prestress concrete-pile
, including stretch board, several tensioning screw rods corresponding with each presstressed reinforcing steel position, the stretch board is equipped with and tensioning The matched tensioning through hole of screw rod, innovation are that it further includes support column, baffle, cutting ferrule nut and anchor ring;
The baffle is arranged in parallel with stretch board, and shape, size are matched with the mold of concrete-pile, and baffle is equipped with It is corresponding with each presstressed reinforcing steel position to wear muscle hole;Support column vertical support is between stretch board and baffle;The quantity of cutting ferrule nut Identical with the quantity of matched tensioning screw rod, cutting ferrule nut has the end of thread of perforation and cutting ferrule end, the aperture at cutting ferrule end Less than the aperture of the end of thread;The cutting ferrule nut being threaded togather in every a pair and the inside of tensioning screw rod, are equipped with a pair Cross section is semiorbicular anchor ring;The internal diameter of every anchor ring is more than the muscle portion diameter of presstressed reinforcing steel, less than the pier nose of presstressed reinforcing steel Diameter;The outer diameter of every anchor ring is more than the aperture at cutting ferrule nut cutting ferrule end, less than the aperture of the cutting ferrule nut end of thread.
To be easily achieved balanced support of the support column between stretch board and baffle, the support column sets four.
For ease of installation of the support column between stretch board and baffle, the support column at least one end is fixed on tensioning On plate or baffle.
Preferably, support column and stretch board to be made to form an entirety to be suitable for producing the concrete of various specifications Stake, one end of the support column is fixed on stretch board, and the other end is not fixed with baffle, baffle become one it is independent flat Plate.
Advantageous effect:The configuration of the present invention is simple, it is easy to use.Prestressed-concrete pile is produced using the present invention, is reduced The use of end plate makes the simple and reasonable of finished peg, improves the quality of finished peg;Also save end plate rapidoprint and Expense reduces production cost;Meanwhile the production process of prestressed-concrete pile is also simplified, improve production efficiency.
Description of the drawings
Fig. 1 is tensioning component side view.
Fig. 2 is stretch board front view
Fig. 3 is baffle front view.
Fig. 4 is cutting ferrule nut schematic diagram.
Fig. 5 is anchor ring sectional view.
Fig. 6 is that tensioning component uses the schematic top plan view in stretching end.
Fig. 7 uses rear-end schematic top plan view for tensioning component.
Have in figure:Stretch board 1, short steel column 2, baffle 3, cutting ferrule nut 4, tensioning screw rod 5, anchor ring 6, through hole 7, wear muscle hole 8, The cutting ferrule end perforate 9 of cutting ferrule nut, tensioning wire hole 10, tensioning screw 11, presstressed reinforcing steel 12, end snap-gauge 13, tensioning nut 14.
Specific embodiment
Referring to attached drawing, the present invention is further illustrated with attached drawing with reference to embodiments.
Embodiment 1:Using in stretching end, production Endless board prestress concrete square pile.
The tensioning component of the present embodiment includes stretch board 1, several tensioning screw rods 5 corresponding with each 12 position of presstressed reinforcing steel, The stretch board 1 be equipped with 5 matched tensioning through hole 7 of tensioning screw rod, further include support column 2, baffle 3, cutting ferrule nut 4 and anchor Ring 6.One end vertical welding of four support columns 2 is fixed on stretch board 1, baffle 3 be an independent tablet, four support columns 2 are supported between stretch board 1 and baffle 3, make baffle 3 and 1 keeping parallelism of stretch board, form the main body of the present embodiment.Stretch board 1 Shape with baffle 3 is square, and length and width size is matched with the mold of concrete-pile, be which is provided with and each presstressed reinforcing steel 12 Position is corresponding to wear muscle hole 8.The quantity of cutting ferrule nut 4 and the quantity of tensioning screw rod matched with its screw thread 5 are identical, cutting ferrule nut 4 have the end of thread of perforation and cutting ferrule end, and the aperture of cutting ferrule end perforate 9 is less than the aperture of the end of thread, referring to Fig. 4.In every a pair The cutting ferrule nut 4 being together by a threaded connection and the inside of tensioning screw rod 5 are equipped with a pair of of cross section as semiorbicular anchor ring 6, referring to Fig. 5, the internal diameter of every anchor ring 6 is more than the muscle portion diameter of presstressed reinforcing steel 12, and less than the pier nose diameter of presstressed reinforcing steel 12; The outer diameter of every anchor ring 6 is more than the aperture at 4 cutting ferrule end of cutting ferrule nut, and less than the aperture of 4 end of thread of cutting ferrule nut, make anchor ring 6 It can block and be placed in cutting ferrule nut 4.
The installation of tensioning component:Tensioning wire hole 10 on stretch board 1 is connected with tensioning screw 11.In production, head plate is pre- for no reason During prestressed concrete square pile, after presstressed reinforcing steel 12, non-prestressing tendon and stirrup are welded into steel reinforcement cage using seam welder, in reinforcing bar One end installation anchor ear plate and end plate of cage.The other end installs tensioning component and stretching machine, is known as stretching end, in installation tensioning component When, by the presstressed reinforcing steel 12 with heading through baffle 3 wear muscle hole 8 after, cutting ferrule nut 4 is sleeved on presstressed reinforcing steel 12, and is made The cutting ferrule end in the cutting ferrule hole 9 carried on cutting ferrule nut 4 is towards baffle 3.Then, two anchor rings 6 are fastened on presstressed reinforcing steel 12 And it is caught in cutting ferrule nut 4.Mobile tensioning component, makes cutting ferrule nut 4 and 7 position alignment of tensioning through hole on stretch board 1, will open Screw rod 5 is drawn to be screwed in through tensioning through hole 7 in cutting ferrule nut 4, presstressed reinforcing steel 12 is connected on stretch board 1.
After installation is complete, handling reinforcing bar cage body is put into the square pile die of dimension size tensioning component, makes to be connected with Tensioning component one end is close to stretching machine, and the other end of the reinforcing bar cage body with anchor ear plate and end plate is away from stretching machine, referring to Fig. 6, Fig. 6 The schematic top plan view in stretching end is used for tensioning component.At end position, tensioning screw 11 passes through end snap-gauge 13, in stake tail Position is secured with end plate connection by end tail snap-gauge, and two snap-gauges installed are arranged at the outside of mould ends.At the end of stake The purpose that head position sets end snap-gauge 13 is after the completion of 12 tensioning of presstressed reinforcing steel, and die end is blocked by end snap-gauge 13 Portion ensures that tensioning component does not bounce back;It is the mistake in tensioned prestressing bar 12 that the purpose of end tail snap-gauge is set in the end afterbody position of stake Ensure that end plate does not move in journey, so as to ensure in stretching process prestressed smooth application and remove presstressed reinforcing steel after stretching machine Prestressing force in 12 will not lose.After installing two snap-gauges, tensioning screw 11 with stretching machine is connected securely, starts tensioning Machine, tensioned prestressing bar 12.When prestressing force in presstressed reinforcing steel 12 reaches regulation requirement, stop tensioning, end snap-gauge 13 is blocked Tightly in mould ends, removal stretching machine.Afterwards, by cloth, vibrate, it is pre- to complete head plate for no reason for handling, the processes such as steam press maintenance After the making of prestressed concrete square pile, mold and tensioning component are dismantled.It should be noted that when dismantling tensioning component and be initially switched off stretch board Presstressed reinforcing steel 12 between 1 and baffle 3 after removing tensioning component, then cuts off the presstressed reinforcing steel 12 of prominent pile body, keeps an end It is smooth.
Then, the tensioning component of the present invention is dismantled, in case reusing.The present invention demounting procedure be:Unscrew tensioning spiral shell Bar 5 and cutting ferrule nut 4 take out the broken end of anchor ring 6 and presstressed reinforcing steel 12 therein.
Embodiment 2:Using in tail end, production tailgate prestressed concrete square pile for no reason.
At the stake tail of single-unit stake and the non-pile extension end of more piece stake, tailgate for no reason can be produced using the present invention Prestressed concrete square pile, referring to Fig. 7.
The present embodiment is differed only in embodiment 1, when using stake tail or other non-pile extension end in single-unit stake When, stretching machine need not be connected with the present invention, thus the end snap-gauge 13 in embodiment 1 is not required in the present embodiment, so, this reality It is bigger than baffle 3 to apply the stretch board 1 of example, stretch board 1 is not located in mold, is directly placed at outside mold tail end.
When using present invention production end-plate-free pile for prestressed pipe, the shape of stretch board 1, baffle 3 need to only be done and mutually strained Change, in addition to rotary process, installation, production method and production Endless board prestress concrete square pile are essentially identical, this Specification repeats no more.

Claims (4)

1. it is a kind of for producing the tensioning component of end-plate-free prestressed-concrete pile, including stretch board(1)And each presstressed reinforcing steel (12)The corresponding several tensioning screw rods in position(5), the stretch board(1)It is equipped with and tensioning screw rod(5)Matched tensioning through hole (7), which is characterized in that it further includes support column(2), baffle(3), cutting ferrule nut(4)And anchor ring(6);
The baffle(3)With stretch board(1)It is arranged in parallel, shape, size are matched with the mold of concrete-pile, baffle(3) It is equipped with and each presstressed reinforcing steel(12)Position is corresponding to wear muscle hole(8);
Support column(2)Vertical support is in stretch board(1)And baffle(3)Between;
Cutting ferrule nut(4)Quantity and matched tensioning screw rod(5)Quantity it is identical, cutting ferrule nut(4)With perforation The end of thread and cutting ferrule end, the aperture at cutting ferrule end are less than the aperture of the end of thread;
In the cutting ferrule nut that every a pair is threaded togather(4)And tensioning screw rod(5)Inside, being equipped with a pair of of cross section is Semiorbicular anchor ring(6);Every anchor ring(6)Internal diameter be more than presstressed reinforcing steel(12)Muscle portion diameter, less than presstressed reinforcing steel(12) Pier nose diameter;Every anchor ring(6)Outer diameter be more than cutting ferrule nut(4)The aperture at cutting ferrule end, less than cutting ferrule nut(4)The end of thread Aperture.
2. tensioning component as described in claim 1, it is characterised in that the support column(2)Set four.
3. tensioning component as claimed in claim 2, it is characterised in that the support column(2)At least one end is fixed on tensioning Plate(1)Or baffle(3)On.
4. tensioning component as claimed in claim 3, it is characterised in that the support column(2)One end be fixed on stretch board (1)On, the other end not with baffle(3)It is fixed.
CN201410241440.6A 2014-05-30 2014-05-30 For producing the tensioning component of end-plate-free prestressed-concrete pile Active CN104070603B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104385454A (en) * 2014-10-08 2015-03-04 威海齐德新型建材有限公司 Common threaded steel tensioning device and prefabricated square pile process
CN104989106A (en) * 2015-07-08 2015-10-21 宿迁市保祥重工有限公司 Full prestress tension plate external member
CN106976156B (en) * 2016-01-18 2022-09-09 周兆弟 Tensioning plate assembly of concrete precast pile mould
CN107599158A (en) * 2017-09-26 2018-01-19 汤始建华建材(苏州)有限公司 A kind of process for prestressed component two directions tension
CN109176864A (en) * 2018-09-12 2019-01-11 安徽中源建设有限公司 A kind of equipment for fixed stretching reinforcing bar
CN113152449B (en) * 2021-04-16 2022-12-02 建华建材(中国)有限公司 End plate sheet, precast pile, tensioning structure and method, pile splicing structure and method

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Publication number Priority date Publication date Assignee Title
CN2227159Y (en) * 1994-03-02 1996-05-15 四川省建筑科学研究院 Compound anchoring device for pre-stress tension fibre reinforcment
JPH09254133A (en) * 1996-03-25 1997-09-30 Asahi Chem Ind Co Ltd Attaching/detaching device of fixed plate for molding concrete pile
CN1718970A (en) * 2005-07-27 2006-01-11 同济大学 Intelligent prestress system
CN102390083A (en) * 2011-07-29 2012-03-28 广东建华管桩有限公司 Novel part assembly and method for stretching main steel bar in producing prestressed pipe pile
CN202200392U (en) * 2011-07-29 2012-04-25 广东建华管桩有限公司 Tensioning component for tensioning main reinforcements of pre-stressed pipe piles
CN202622987U (en) * 2012-05-24 2012-12-26 宁波浙东新冈建材设备有限公司 Tensioning tool for simultaneously manufacturing a plurality of prestressed concrete pipe piles
CN203937017U (en) * 2014-05-30 2014-11-12 江苏固丰管桩集团有限公司 Stretch-draw assembly for the production of end-plate-free prestressed-concrete pile

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2227159Y (en) * 1994-03-02 1996-05-15 四川省建筑科学研究院 Compound anchoring device for pre-stress tension fibre reinforcment
JPH09254133A (en) * 1996-03-25 1997-09-30 Asahi Chem Ind Co Ltd Attaching/detaching device of fixed plate for molding concrete pile
CN1718970A (en) * 2005-07-27 2006-01-11 同济大学 Intelligent prestress system
CN102390083A (en) * 2011-07-29 2012-03-28 广东建华管桩有限公司 Novel part assembly and method for stretching main steel bar in producing prestressed pipe pile
CN202200392U (en) * 2011-07-29 2012-04-25 广东建华管桩有限公司 Tensioning component for tensioning main reinforcements of pre-stressed pipe piles
CN202622987U (en) * 2012-05-24 2012-12-26 宁波浙东新冈建材设备有限公司 Tensioning tool for simultaneously manufacturing a plurality of prestressed concrete pipe piles
CN203937017U (en) * 2014-05-30 2014-11-12 江苏固丰管桩集团有限公司 Stretch-draw assembly for the production of end-plate-free prestressed-concrete pile

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Effective date of registration: 20211014

Address after: 222047 room 337, building 2, Jiangsu Avenue SME Park, Xuwei new area, Lianyun District, Lianyungang City, Jiangsu Province

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Denomination of invention: Tensioning components for producing prestressed concrete piles without end plates

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