CN103978729A - Welding electrode box forming machine - Google Patents
Welding electrode box forming machine Download PDFInfo
- Publication number
- CN103978729A CN103978729A CN201410228123.0A CN201410228123A CN103978729A CN 103978729 A CN103978729 A CN 103978729A CN 201410228123 A CN201410228123 A CN 201410228123A CN 103978729 A CN103978729 A CN 103978729A
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- China
- Prior art keywords
- rod box
- weld rod
- machine
- nipper
- paper
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 60
- 238000000465 moulding Methods 0.000 claims description 32
- 230000003028 elevating effect Effects 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 6
- 238000013519 translation Methods 0.000 description 6
- 230000014616 translation Effects 0.000 description 6
- 230000032258 transport Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention provides a welding electrode box forming machine. The welding electrode box forming machine comprises a forming structure, a paper pushing machine, a paper pressing machine and an ultrasonic welding machine; the forming structure is provided with a welding electrode box groove; when the forming structure is located at the position of a forming work station, the paper pressing machine is used for enabling welding electrode box paper which is placed on the forming structure to be pressed into the welding electrode box groove and accordingly two portions of the welding electrode box paper, to be welded, can be exposed out of the welding electrode box groove; the paper pushing machine is used for pushing the two portions to be welded to be bent and accordingly the two portions to be welded can be overlapped; the ultrasonic welding machine is used for welding the two overlapped portions to be welded. According to the welding electrode box forming machine, the unformed welding electrode box paper is pressed into the welding electrode box groove under the action of the paper pressing machine, folds are produced in other ways before the welding electrode box paper is formed, the shape of a welding electrode box is basically formed under the action of the paper pushing machine after the welding electrode box paper is pressed into the welding electrode box groove, the welding electrode box is welded through the ultrasonic welding machine, and accordingly the high degree of automation of forming of the welding electrode box is achieved.
Description
Technical field
The present invention relates to weld rod box forming field, relate in particular to a kind of weld rod box forming machine.
Background technology
In the prior art, weld rod box forming machine not, weld rod box is all by manually coming after moulding, again by welding on ultrasonic welding machine, so not only want labor intensive, and efficiency to be lower.Thereupon will bring production cost, the high problem of human cost, be unfavorable for that very much the extensive of weld rod box produces fast.
So, now need the weld rod box forming machine that a kind of automaticity is higher badly.
Summary of the invention
The technical problem to be solved in the present invention is that how to solve the atomization degree of weld rod box lower, the problem that shaping efficiency is underground.
In order to solve this technical problem, the invention provides a kind of weld rod box forming machine, in order to by weld rod box paper welding fabrication, described weld rod box forming machine at least comprises molding structure, push away paper machine, nipper and ultrasonic welding machine, described molding structure is provided with weld rod box groove, when a described molding structure is positioned at shaping station, described nipper is in order to enter the weld rod box letterweight being positioned on this molding structure in described weld rod box groove, thereby two parts to be welded that make weld rod box paper expose to outside described weld rod box groove, the described paper machine that pushes away is in order to promote two part bendings to be welded, thereby make two parts to be welded superimposed, described ultrasonic welding machine is in order to weld two superimposed parts to be welded.
The quantity of described molding structure is at least one, and passes in and out described shaping station by the transportation of a connecting gear.
Described connecting gear has comprised chain, chain wheel, belt pulley, device of rotation driving and two helical gears, described belt pulley drives rotation by described device of rotation driving, described belt pulley is fixedly connected with a described helical gear, and both coaxial rotatings, described in another, helical gear is fixedly connected with described chain wheel, and both coaxial rotatings, the engagement of two described helical gear couplings, described chain is set around on described chain wheel, and the rotation realization by described chain wheel is mobile, and described molding structure is fixed on described chain.
Described connecting gear also comprises chain wheel support, and the quantity of described chain wheel is two, and two described chain wheels are installed on described chain wheel support, and described chain is walked around two described chain wheel settings.
The opening up setting of described weld rod box groove, described nipper enters described weld rod box letterweight in described weld rod box groove by elevating movement,
Described weld rod box forming machine also comprises elevating mechanism, described elevating mechanism has comprised bonding machine lifting part and nipper lifting part, described nipper is partly realized lifting by described nipper lifting, described ultrasonic welding machine is partly realized lifting by described bonding machine lifting, described elevating mechanism is realized translation by a horizontal mobile mechanism, and then drives described nipper and ultrasonic welding machine translation.
The width of described nipper is not more than the width of described weld rod box groove, and the length of described nipper is not less than the length of described weld rod box groove, and the height of described nipper is not more than the degree of depth of described weld rod box groove.
The described paper machine that pushes away has comprised that push jack moves back with described in driving the push jack drive unit that sheet moves.
Described ultrasonic welding machine has comprised welding stand and has been fixed at the plumb joint on described welding stand.
Described paper machine, nipper and the ultrasonic welding machine of pushing away is all installed on forming machine support.
The present invention enters in weld rod box groove by lower unfashioned weld rod box letterweight of effect of nipper, and this weld rod box paper had been produced by other means folding line before moulding.After being pressed in weld rod box groove, under the effect that pushes away paper machine, the shape basic forming of weld rod box, then utilize ultrasonic welding machine that weld rod box is welded, thereby realized the increasingly automated of weld rod box moulding.
Accompanying drawing explanation
Fig. 1 is the structural representation of weld rod box forming machine in one embodiment of the invention;
Fig. 2 is a side structure schematic diagram of connecting gear in one embodiment of the invention;
Fig. 3 is the opposite side structural representation of connecting gear in one embodiment of the invention;
Fig. 4 is the schematic diagram before step 1 in one embodiment of the invention;
Fig. 5 is the schematic diagram after step 1 in one embodiment of the invention;
Fig. 6 is the schematic diagram after step 2 in one embodiment of the invention;
Fig. 7 is the schematic diagram after step 3 in one embodiment of the invention;
Fig. 8 is the schematic diagram after step 4 in one embodiment of the invention;
Fig. 9 is the structural representation of weld rod box groove in one embodiment of the invention;
Figure 10 is the structural representation of weld rod box paper in one embodiment of the invention;
In figure, 1-molding structure; 11-weld rod box groove; 111-bottom surface; 112,113-side; 2-pushes away paper machine; 21-push jack; 22-push jack drive unit; 3-nipper; 31-nipper link; 4-ultrasonic welding machine; 41-welding stand; 42-plumb joint; 5-connecting gear; 501-chain; 502-chain wheel; 503-belt pulley; 504,505-helical gear; 506-chain wheel support; 507-housing; 508-chain wheel bearing; 509-bearing; 510-Pulley shaft; 6-elevating mechanism; 7-weld rod box paper; 71-part to be welded; 8-forming machine support.
The specific embodiment
Below with reference to Fig. 1 to Figure 10, weld rod box forming machine provided by the invention is described in detail, it is the present invention's one optional embodiment, can think that those skilled in the art, in not changing the scope of the present invention's spirit and content, can modify and polish it.
Please refer to Fig. 1, and in conjunction with Fig. 2 to Fig. 9, the present embodiment provides a kind of weld rod box forming machine, in order to by weld rod box paper 7 welding fabrications, described weld rod box forming machine at least comprises molding structure 1, push away paper machine 2, nipper 3 and ultrasonic welding machine 4, described molding structure 1 is provided with weld rod box groove 11, when a described molding structure 1 is positioned at shaping station, described nipper 3 is in order to be pressed into the weld rod box paper 7 being positioned on this molding structure 1 in described weld rod box groove 11, thereby two parts 71 to be welded that make weld rod box paper 7 expose to outside described weld rod box groove 11, the described paper machine 2 that pushes away is in order to promote two part 71 bendings to be welded, thereby make two parts 71 to be welded superimposed, described ultrasonic welding machine 4 is in order to weld two superimposed parts 71 to be welded.
The quantity of described molding structure 1 is at least one, and passes in and out described shaping station by the transportation of a connecting gear 5.Please refer to Fig. 2 and Fig. 3, described connecting gear 5 has comprised chain 501, chain wheel 502, belt pulley 503, device of rotation driving (not shown) and two helical gears 504 and 505, described belt pulley 503 drives rotation by described device of rotation driving, described belt pulley 503 is fixedly connected with a described helical gear 505, and both coaxial rotatings, in the present embodiment, both achieve a fixed connection and coaxial rotating by Pulley shaft 510, described in another, helical gear 504 is fixedly connected with described chain wheel 502, and both coaxial rotatings, two described helical gears 504 and 505 coupling engagements, described chain 501 is set around on described chain wheel 502, and the rotation by described chain wheel 502 realizes mobile, described molding structure 1 is fixed on described chain 501.
Furthermore, in the present embodiment, described connecting gear 5 also comprises chain wheel support 506, the quantity of described chain wheel 502 is two, two described chain wheels 502 are installed on described chain wheel support 506, and specifically, two described chain wheels 502 are connected with described chain wheel support 506 with chain wheel bearing 508 by bearing 509 respectively, chain wheel bearing 508 also can be in order to be rotationally connected with helical gear 504, and described chain is walked around two described chain wheels 502 and arranged.
The present embodiment drives at least one molding structure 1 to move by chain 501, and then is also to drive the weld rod box paper on molding structure 1 to move, thereby realizes circulation transport courses.
In the present embodiment, the opening up setting of described weld rod box groove 11, described nipper 3 is pressed into described weld rod box paper 7 in described weld rod box groove 11 by elevating movement.Therefrom can find out, described nipper 3 be positioned at be in shaping station the top of weld rod box groove 11, that is its vertical projection drops in the width range of weld rod box groove all the time.Further, in order to realize being pressed into of weld rod box paper 7, nipper 3 needs together to enter into weld rod box groove 11 thereupon, so, the width of described nipper 3 is not more than the width of described weld rod box groove 11, the length of described nipper 3 is not less than the length of described weld rod box groove 11, and the height of described nipper 3 is not more than the degree of depth of described weld rod box groove 11.
In order to realize the lifting of ultrasonic welding machine 4 and nipper 3, described weld rod box forming machine also comprises elevating mechanism 6, described elevating mechanism 6 has comprised bonding machine lifting part (not shown) and nipper lifting part (not shown), when a described molding structure 1 is positioned at shaping station, described nipper 3 is partly realized lifting by described nipper lifting, and described ultrasonic welding machine is partly realized lifting by described bonding machine lifting.Specifically, nipper 3 is partly connected with the nipper lifting of elevating mechanism 6 by nipper link 31.In the present embodiment, described elevating mechanism 6 is realized translation by a horizontal mobile mechanism (not shown), and then drives nipper 3 and ultrasonic welding machine 4 translations.
The further refinement of structure is described, described in push away paper machine 2 and comprised push jack 21 and the push jack drive unit 22 that drives described push jack 21 to move.Described push jack 21 is thinner, and smoother, and the described paper machine 2 that pushes away can be realized the function that Based Intelligent Control push jack 21 is released and regained.
Described ultrasonic welding machine 4 has comprised welding stand 41 and has been fixed at the plumb joint 42 on described welding stand 41, described welding stand 41 is partly connected with the bonding machine lifting of elevating mechanism 6, plumb joint 42 is by allowing paper shake, and frictional heat is fused together by paper.Described paper machine 2, nipper 3 and the ultrasonic welding machine 4 of pushing away is all installed on forming machine support 8, described elevating mechanism 6 is fixed on forming machine support 8, be used for the lifting of Based Intelligent Control nipper link 31 and ultrasonic bonding frame 41, and then control the lifting of nipper 3 and plumb joint 42.Described connecting gear 5 is installed on housing 507.
Below please refer to Fig. 4 to Figure 10, and in conjunction with Fig. 1 to Fig. 3, introduce in detail the occupation mode of weld rod box forming machine, and then can carry out concrete elaboration to the function of each parts.
Before forming machine running, described weld rod box paper 7 has been produced folding line by other means, and as shown in figure 10, folding line is divided into A, B, C, D, five main region of E by weld rod box paper 7.Weld rod box paper 7 is placed on molding structure 1, certainly can carries out the relatively fixing of position by some structures, until transport it into shaping station.Enter into after shaping station, by following steps, process:
Step 1: please refer to Fig. 5, by elevating mechanism 6 decline nippers 3, just weld rod box paper 7 is pressed in weld rod box groove 11, makes two parts 71 to be welded exposed outside weld rod box groove 11; Incorporated by reference to Fig. 9 and Figure 10, now the A of weld rod box paper 7, E are partly two parts 71 to be welded, B, D part contacts with 113 with the side 112 of weld rod box groove 11, C part contacts with the bottom surface 111 of weld rod box groove 11, and the size of B, C, D, E also matches with the size of weld rod box groove 11, due to the material characteristic of weld rod box paper 7 own and the existence of folding line, through the pushing of nipper 3, weld rod box paper 7 is naturally shaped to weld rod box in groove;
The length of nipper 3 is greater than the length of weld rod box groove 11 specifically, the width of nipper 3 is slightly little more certain than the width of weld rod box groove, the width of weld rod box groove is identical with the width of weld rod box (being C part), the length of weld rod box is slightly smaller than the length of weld rod box groove 11, and there is one section of width one end of weld rod box groove 11 with the same but less than the weld rod box width opening of width of nipper 3, after so just having guaranteed that weld rod box has welded, connecting gear 5 can be taken away weld rod box smoothly.
Step 2; Please refer to Fig. 6, by pushing away paper machine 4, from the both sides of weld rod box groove 11, promote two parts 71 to be welded, i.e. A, E part, make both superimposed, due to the material characteristic of weld rod box paper 7 own and the existence of folding line, in pushing away paper machine 4, move back the promotion of sheet 41, A, E two parts are superimposed together;
Step 3: please refer to Fig. 7, by the described ultrasonic welding machine 4 of elevating mechanism 6 decline, utilize hyperacoustic plumb joint 42 by part 71 to be welded, A, E partly weld together; Plumb joint 42 is by allowing paper shake, and frictional heat is fused together by paper.
Step 4: please refer to Fig. 8, after having welded, elevating mechanism 6 described in translation, and then ultrasonic welding machine 4 and nipper 3 described in translation and lifting, make it to leave the region in weld rod box paper 7, connecting gear running, transports out of the weld rod box paper 7 of moulding and corresponding molding structure 1 with it.Finally ultrasonic welding machine 4 and nipper 3 are resetted, the processing and forming that the next one enters the weld rod box paper 7 of shaping station is carried out in preparation.Can ceaselessly repeat this operation afterwards.
In sum, the present invention molding structure, connecting gear, lift, nipper, push away paper machine, ultrasonic welding machine etc. and perfectly combine by support, by connecting gear, realize the movement of carton, by lift, realize moving up and down of nipper and ultrasonic welding machine, by pushing away paper machine, make weld rod box paper basic forming, by ultrasonic welding machine, moulding carton is welded together, whole apparatus structure is simple, easy to operate, stable performance, has well realized the increasingly automated of weld rod box moulding.
The present invention has well solved the lower problem of current weld rod box shaping automation degree, has realized the increasingly automated of weld rod box moulding, installs machines to replace manual labor, and not only cost is low, and operating efficiency is high, reduces the cost of company, increases the income of company.
Claims (10)
1. a weld rod box forming machine, in order to by weld rod box paper welding fabrication, it is characterized in that: at least comprise molding structure, push away paper machine, nipper and ultrasonic welding machine, described molding structure is provided with weld rod box groove, when a described molding structure is positioned at shaping station, described nipper is in order to enter the weld rod box letterweight being positioned on this molding structure in described weld rod box groove, thereby two parts to be welded that make weld rod box paper expose to outside described weld rod box groove, the described paper machine that pushes away is in order to promote two part bendings to be welded, thereby make two parts to be welded superimposed, described ultrasonic welding machine is in order to weld two superimposed parts to be welded.
2. weld rod box forming machine as claimed in claim 1, is characterized in that: the quantity of described molding structure is at least one, and passes in and out described shaping station by the transportation of a connecting gear.
3. weld rod box forming machine as claimed in claim 2, it is characterized in that: described connecting gear has comprised chain, chain wheel, belt pulley, device of rotation driving and two helical gears, described belt pulley drives rotation by described device of rotation driving, described belt pulley is fixedly connected with a described helical gear, and both coaxial rotatings, described in another, helical gear is fixedly connected with described chain wheel, and both coaxial rotatings, the engagement of two described helical gear couplings, described chain is set around on described chain wheel, and the rotation by described chain wheel realizes mobile, described molding structure is fixed on described chain.
4. weld rod box forming machine as claimed in claim 3, it is characterized in that: described connecting gear also comprises chain wheel support, the quantity of described chain wheel is two, and two described chain wheels are installed on described chain wheel support, and described chain is walked around two described chain wheel settings.
5. weld rod box forming machine as claimed in claim 1, is characterized in that: the opening up setting of described weld rod box groove, and described nipper enters described weld rod box letterweight in described weld rod box groove by elevating movement,
6. weld rod box forming machine as claimed in claim 5, it is characterized in that: also comprise elevating mechanism, described elevating mechanism has comprised bonding machine lifting part and nipper lifting part, described nipper is partly realized lifting by described nipper lifting, and described ultrasonic welding machine is partly realized lifting by described bonding machine lifting.
7. weld rod box forming machine as claimed in claim 5, it is characterized in that: the width of described nipper is not more than the width of described weld rod box groove, the length of described nipper is not less than the length of described weld rod box groove, and the height of described nipper is not more than the degree of depth of described weld rod box groove.
8. weld rod box forming machine as claimed in claim 1, is characterized in that: described in push away paper machine comprised push jack and drive described in move back the push jack drive unit that sheet moves.
9. weld rod box forming machine as claimed in claim 1, is characterized in that: described ultrasonic welding machine has comprised welding stand and has been fixed at the plumb joint on described welding stand.
10. the weld rod box forming machine as described in one of as any in claim 1 to 9, is characterized in that: described in push away paper machine, nipper and ultrasonic welding machine and be all installed on forming machine support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410228123.0A CN103978729B (en) | 2014-05-27 | 2014-05-27 | Weld rod box forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410228123.0A CN103978729B (en) | 2014-05-27 | 2014-05-27 | Weld rod box forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103978729A true CN103978729A (en) | 2014-08-13 |
| CN103978729B CN103978729B (en) | 2016-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410228123.0A Active CN103978729B (en) | 2014-05-27 | 2014-05-27 | Weld rod box forming machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN103978729B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104960242A (en) * | 2015-05-14 | 2015-10-07 | 上海电机学院 | Welding rod box automatic forming device |
| CN105150605A (en) * | 2015-10-16 | 2015-12-16 | 佛山市亘益包装有限公司 | Automatic paper box forming machine and paper box forming method |
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| CN101269550A (en) * | 2007-03-23 | 2008-09-24 | 北京金田麦国际食品有限公司 | Process equipment and method for food package box |
| CN101525055A (en) * | 2009-04-08 | 2009-09-09 | 昆明鼎承机械有限公司 | Boxing and packaging machine |
| CN201678060U (en) * | 2010-04-21 | 2010-12-22 | 天津名唐环保科技有限公司 | Vibration clearing-up device for packaging production line of welding rods |
| CN201800265U (en) * | 2010-04-08 | 2011-04-20 | 昆明鼎承科技有限公司 | Device for automatically taking, folding and adhering paper case |
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2014
- 2014-05-27 CN CN201410228123.0A patent/CN103978729B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007022063A (en) * | 2005-06-13 | 2007-02-01 | Techno Seiki:Kk | Welding apparatus for plastic-made corrugated board and manufacturing method for plastic-made corrugated board product |
| CN101269550A (en) * | 2007-03-23 | 2008-09-24 | 北京金田麦国际食品有限公司 | Process equipment and method for food package box |
| CN101525055A (en) * | 2009-04-08 | 2009-09-09 | 昆明鼎承机械有限公司 | Boxing and packaging machine |
| CN201800265U (en) * | 2010-04-08 | 2011-04-20 | 昆明鼎承科技有限公司 | Device for automatically taking, folding and adhering paper case |
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Cited By (3)
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| CN104960242B (en) * | 2015-05-14 | 2017-07-28 | 上海电机学院 | A kind of weld rod box device for automatically molding |
| CN105150605A (en) * | 2015-10-16 | 2015-12-16 | 佛山市亘益包装有限公司 | Automatic paper box forming machine and paper box forming method |
Also Published As
| Publication number | Publication date |
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| CN103978729B (en) | 2016-05-11 |
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