Summary of the invention
The invention discloses the forming method of a kind of automatic carton forming machine and carton, in carton for inner side overlay film, by punch forming module by the punch forming of box base, and by four-dimensional hot blast fit body, Hot-blast Heating is carried out to box base connecting portion, the film of this connecting portion is made to melt the mode of laminating because temperature raises, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore the scope of application of carton can not only be affected, and environment friendly and pollution-free.
Automatic carton forming machine provided by the invention, comprises frame, box base storage rack, box base draw frame machine, He Pi transport establishment, punch forming module, four-dimensional hot blast fit body, Qu Cun mechanism and controlling organization;
Described box base storage rack is arranged in described frame, for holder base;
Described box base draw frame machine is arranged on below described box base storage rack, for being drawn by the described box base in described box base storage rack;
Described box base draw frame machine is arranged on the end of described He Pi transport establishment;
The below for described box base being delivered to described punch forming module of described He Pi transport establishment, and the below complete carton of laminating being delivered to described Qu Cun mechanism;
Described punch forming module is arranged on the top of described He Pi transport establishment, for the punch forming of described box base;
Described four-dimensional hot blast fit body is arranged on the below of described punch forming module and described He Pi transport establishment, for adding thermal-adhering to the described box base after punch forming, the position of described He Pi transport establishment above described four-dimensional hot blast fit body offers the air outlet hole of circulation hot blast;
Described getting deposits organization establishes above described He Pi transport establishment top, for capturing the complete carton of laminating and depositing;
Described controlling organization, is connected with described box base draw frame machine, described He Pi transport establishment, described punch forming module, described four-dimensional hot blast fit body, described Qu Cun mechanism.
Preferably,
Described box base draw frame machine comprises the air exhauster, tube connector and the suction nozzle that connect successively.
Preferably,
Described punch forming module comprises stamping die, knuckle mould and shaping mould;
Described stamping die is arranged in described frame, and by air cylinder driven;
Described knuckle mould is fixedly installed on the below of described stamping die, comprises four knuckle portions for four connecting portion turnovers by described box base;
Described shaping mould is positioned at the below of described knuckle mould, and described shaping mould has the punching press passage holding described stamping die, and the below of described punching press passage is provided with carton outlet.
Preferably,
Described four-dimensional hot blast fit body comprises: air blast, air main, four-way current divider, four branch wind pipes and heater block;
One end of described air main is connected with the air outlet of described air blast;
Described branch wind pipe is arranged on immediately below described air outlet hole, and is connected with the other end of described air main by described four-way current divider;
Described heater block is arranged in the air outlet of described branch wind pipe, for heating the wind from described air blast.
Preferably,
Described four-dimensional hot blast fit body also comprises the choke valve be arranged on air main;
Described choke valve is for controlling the air quantity of described air blast.
Preferably,
Described Qu Cun mechanism comprises gripper components and storage rack;
Described gripper components is arranged on the top at described He Pi transport establishment top, for capturing to described storage rack by carton;
Described storage rack is arranged on above described gripper components.
Preferably,
Described controlling organization comprises the control button, controller and the display screen that are connected successively.
Preferably,
Described automatic carton forming machine also comprises the camera be arranged on below described box base storage rack;
Described camera is for shooting with video-corder the planar graph of described box base;
Described controlling organization adjusts the position of described He Pi transport establishment, described punch forming module and described four-dimensional hot blast fit body according to described planar graph.
The forming method of carton provided by the invention, in above-mentioned automatic carton forming machine, comprising:
Box base is positioned over box base storage rack;
Described box base is drawn in He Pi transport establishment from described box base storage rack;
Described box base is delivered to below punch forming module;
To the punch forming of described box base;
Spray hot gas to the box base after punch forming and fit, obtaining carton;
Described carton is delivered to below Qu Cun mechanism;
Capture described carton and deposit.
Preferably,
Described step also comprises before box base is positioned over box base storage rack:
Scan described box base, obtain scan image;
Data are adjusted according to described scan image analysis;
According to described adjustment data point reuse He Pi transport establishment, punch forming module and four-dimensional hot blast fit body.
The forming method of automatic carton forming machine provided by the invention and carton, adopt punch forming module by the punch forming of box base, and by four-dimensional hot blast fit body, prepared by carton to the mode that the box base after punch forming carries out Hot-blast Heating laminating, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore not only can not affect the scope of application of carton, and environment friendly and pollution-free.
Detailed description of the invention
The invention discloses the forming method of a kind of automatic carton forming machine and carton, in carton for inner side overlay film, by punch forming module by the punch forming of box base, and by four-dimensional hot blast fit body, Hot-blast Heating is carried out to box base connecting portion, the film of this connecting portion is made to melt the mode of laminating because temperature raises, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore the scope of application of carton can not only be affected, and environment friendly and pollution-free.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, carry out clear and detailed description to the technical scheme in the embodiment of the present invention, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.Referring to Fig. 3 to Fig. 7, is the first embodiment of the automatic carton forming machine of the present invention, comprises frame 1, box base storage rack 2, box base draw frame machine 3, He Pi transport establishment 4, punch forming module 5, four-dimensional hot blast fit body 6, Qu Cun mechanism 7 and controlling organization 8;
Described box base storage rack 2 is arranged in described frame 1, for holder base;
Described box base draw frame machine 3 is arranged on below described box base storage rack 2, for being drawn by the described box base in described box base storage rack 2;
Described box base draw frame machine 3 is arranged on the end of described He Pi transport establishment 4;
The below for described box base being delivered to described punch forming module 5 of described He Pi transport establishment 4, and the below complete carton of laminating being delivered to described Qu Cun mechanism 7;
Described punch forming module 5 is arranged on the top of described He Pi transport establishment 4, for the punch forming of described box base;
Described four-dimensional hot blast fit body 6 is arranged on the below of described punch forming module 5 and described He Pi transport establishment 4, for adding thermal-adhering to the described box base after punch forming, the position of described He Pi transport establishment 4 above described four-dimensional hot blast fit body 6 offers the air outlet hole 41 of circulation hot blast;
Described Qu Cun mechanism 7 is arranged on the top at described He Pi transport establishment 4 top, for capturing the complete carton of laminating and depositing;
Described controlling organization 8, is connected with described box base draw frame machine 3, described He Pi transport establishment 4, described punch forming module 5, described four-dimensional hot blast fit body 6, described Qu Cun mechanism 7.
Automatic carton forming machine of the present invention before activation, first box base host computer will made neatly is positioned on box base storage rack 2, then carton forming machine starts automatically, box base one piece of block can be drawn the end to He Pi transport establishment 4 by the box base draw frame machine 3 below box base storage rack 2, after He Pi transport establishment 4 receives box base, box base is delivered to below punch forming module 5, then punch forming module 5 declines, and by the punch forming of box base, meanwhile, four-dimensional hot blast fit body 6 below He Pi transport establishment 4 works, and need the position pasted to advertise hot blast by air outlet hole 41 to box base, overlay film inside box base fits together due to heating and melting, and then the making completed carton, after obtaining carton, carton is delivered to below Qu Cun mechanism 7 by He Pi transport establishment 4, and last Qu Cun mechanism 7 captures carton and deposits.It should be noted that, above-mentioned box base draw frame machine 3, He Pi transport establishment 4, punch forming module 5, four-dimensional hot blast fit body 6 and Qu Cun mechanism 7 control by controlling organization 8, do not limit herein.
Preferably,
Described box base draw frame machine 3 comprises the air exhauster 31, tube connector 32 and the suction nozzle 33 that connect successively.
Refer to Fig. 4, when box base draw frame machine 3 works, air exhauster 31 constantly exhausting, the tube connector 32 be connected with air exhauster 31 due to air thinning and produce suction, and by suction nozzle 33, box base to be drawn.Above-mentioned tube connector 32 can be flexible pipe, such as rubber tube, also can be hard tube; Above-mentioned suction nozzle 33 can be rubber suction cups, does not limit herein.
Preferably,
Described punch forming module 5 comprises stamping die 51, knuckle mould 52 and shaping mould 53;
Described stamping die 51 is arranged in described frame 1, and by air cylinder driven;
Described knuckle mould 52 is fixedly installed on the below of described stamping die 51, comprises four knuckle portions for four connecting portion turnovers by described box base;
Described shaping mould 53 is positioned at the below of described knuckle mould 52, and described shaping mould 52 has the punching press passage holding described stamping die, and the below of described punching press passage is provided with carton outlet.
Refer to Fig. 5, box base is delivered to after below punch forming module 5, punch forming module 5 starts, stamping die 51 is pressed down by air cylinder driven and enters the punching press passage in shaping mould 53, box base by the connecting portion infolding of box base, and forms carton blank due to the position-limiting action in knuckle mould 52 4 knuckle portions in punching press passage.It should be noted that, above-mentioned punch forming module 5 is adjustable mould, and wherein in the relative position in the knuckle portion of knuckle mould 52 and shaping mould 53, the opening of punching press passage can regulate according to the box base of reality, does not limit herein.
Preferably,
Described four-dimensional hot blast fit body 6 comprises: air blast 61, air main 62, four-way current divider 63, four branch wind pipes 64 and heater block 65;
One end of described air main 62 is connected with the air outlet of described air blast 61;
Described branch wind pipe 64 is arranged on immediately below described air outlet hole 41, and is connected with the other end of described air main 62 by described four-way current divider 63;
Described heater block 65 is arranged in the air outlet of described branch wind pipe 64, for heating the wind from described air blast 61.
Refer to Fig. 6, after carton blank is shaping, four-dimensional hot blast fit body 6 starts, air is carried to air main 62 by air blast 61, then air main 62 passes through four-way current divider 63 by air flow to four branch wind pipe 64, heater block in branch wind pipe 64 air outlet 65 pairs of air heat, what the air after heating to be injected into carton blank by air outlet hole 41 that He Pi transport establishment 4 offers by last branch wind pipe 64 pastes position, overlay film inside carton blank fits together due to heating and melting, and then completes and add thermal-adhering to the making of carton.Above-mentioned heater block 65 is for being specifically as follows heater strip; Above-mentioned air main 62 can be plastic pipe, and above-mentioned branch wind pipe 64 is iron pipe, aluminum pipe or stainless steel tube.
It should be noted that, above-mentioned four-dimensional hot blast fit body 6 can also comprise the choke valve be arranged on air main 62; Above-mentioned choke valve is for controlling the air quantity of described air blast 61.Because the covering material of different box base and size can there are differences, also different to the requirement of hot blast when therefore different box base adds thermal-adhering, by the demand regulating choke valve and heater block 65 can meet different box base.
Preferably,
Described Qu Cun mechanism 7 comprises gripper components 71 and storage rack 72;
Described gripper components 71 is arranged on the top at described He Pi transport establishment 4 top, for capturing to described storage rack 72 by carton;
Described storage rack 72 is arranged on above described gripper components 71.
Preferably,
Described controlling organization 8 comprises the control button, controller and the display screen that are connected successively.
The controlling organization 8 of the automatic carton forming machine of the present invention can comprise the control button, controller and the display screen that are connected successively, wherein control button can comprise button and knob, controller can comprise single-chip microcomputer or other microprocessors, and display screen can comprise touch-screen and non-touch screen.It should be noted that, in order to meet the demand of Long-distance Control or monitoring, can also arrange wireless connections module in controlling organization 8, above-mentioned wireless connections module can be specifically WIFI module or bluetooth module, does not limit herein.
Automatic carton forming machine provided by the invention, adopt punch forming module 5 by the punch forming of box base, and prepare carton by the mode that the box base after the 6 pairs of punch formings of four-dimensional hot blast fit body carries out Hot-blast Heating laminating, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore not only can not affect the scope of application of carton, and environment friendly and pollution-free.
Refer to Fig. 8, be the second embodiment of the automatic carton forming machine of the present invention, the embodiment of the present invention has set up the camera 9 be arranged on below described box base storage rack 2 on the basis of the first embodiment of the automatic carton forming machine of the present invention;
Described camera 9 is for shooting with video-corder the planar graph of described box base;
Described controlling organization 8 adjusts the position of described He Pi transport establishment 4, described punch forming module 5 and described four-dimensional hot blast fit body 6 according to described planar graph.
Setting up of camera 9, can improve the intellectuality of automatic carton forming machine.Camera is arranged on below box base storage rack 2, specifically can be arranged on suction nozzle 33 side.Before box base is made, first camera 9 shoots with video-corder the planar graph of above-mentioned box base, and the planar graph of shooting with video-corder is sent to controlling organization 8, controlling organization 8 carries out graphical analysis to above-mentioned planar graph and obtains at the bottom of the shaping back box of box base and the parameter on box limit, then according to above-mentioned parameter adjustment He Pi transport establishment 4, the position of punch forming module 5 and four-dimensional hot blast fit body 6, concrete can be the width adjusting He Pi transport establishment 4, the opening of punching press passage in the relative position in the knuckle portion of punch forming module 5 and shaping mould 53, and the position of the branch wind pipe 64 of four-dimensional hot blast fit body 6, do not limit herein.
Automatic carton forming machine provided by the invention, adopt punch forming module by the punch forming of box base, and by four-dimensional hot blast fit body, prepared by carton to the mode that the box base after punch forming carries out Hot-blast Heating laminating, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore not only can not affect the scope of application of carton, and environment friendly and pollution-free.In addition, due to setting up of camera, automatic carton forming machine can carry out adaptation adjustment automatically according to box base, and do not need manually to adjust, which not only improves the intelligence degree of automatic carton forming machine, and make the making of carton become more accurate, thus the uniformity of carton can be improved further.
Simply describe the second embodiment of the automatic carton forming machine of the present invention above, below the first embodiment of the forming method of carton of the present invention is described in detail, it should be noted that, the forming method of carton of the present invention is all in above-mentioned automatic carton forming machine, refer to Fig. 9, the first embodiment of the forming method of carton of the present invention comprises:
901, box base is positioned over box base storage rack;
First the box base made in advance can be positioned over box base storage rack, so that for further processing to box base.
902, described box base is drawn in He Pi transport establishment from described box base storage rack;
After obtaining box base, box base can be drawn in He Pi transport establishment from box base storage rack.Due to the thinner thickness of box base, obtain box base by the mode drawn and can not damage box base.
903, described box base is delivered to below punch forming module;
After He Pi transport establishment obtains box base, box base can be delivered to below punch forming module, so that punch forming module is processed box base.
904, to the punch forming of described box base;
Punch forming module, to the punch forming of box base, obtains box base blank.
905, spray hot gas to the box base after punch forming and fit, obtaining carton;
After obtaining box base blank, can to the box base after punch forming, that is box base blank sprays hot gas, the overlay film inside box base blank fits together due to heating and melting, thus can obtain carton.
906, described carton is delivered to below Qu Cun mechanism;
After obtaining carton, He Pi transport establishment works on, and is delivered to below Qu Cun mechanism by carton.
907, capture described carton and deposit.
Finally the carton be delivered to below Qu Cun mechanism captured and deposit, completing the preparation to carton.
The forming method of carton of the present invention: first box base is positioned over box base storage rack; Then described box base is drawn in He Pi transport establishment from described box base storage rack; Then described box base is delivered to below punch forming module; Then to the punch forming of described box base; Then spray hot gas to the box base after punch forming and fit, obtaining carton; Then described carton is delivered to below Qu Cun mechanism; Finally capture described carton and deposit.Carton is prepared by the forming method of above-mentioned carton, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore the scope of application of carton can not only be affected, and environment friendly and pollution-free.
Simply describe the first embodiment of the forming method of carton of the present invention above, be described in detail below, refer to Figure 10 to the second embodiment of the forming method of carton of the present invention, the second embodiment of the forming method of carton of the present invention comprises:
1001, scan described box base, obtain scan image;
First can scan box base, and obtain scan image.
1002, data are adjusted according to described scan image analysis;
After obtaining scan image, can analyze scan image, and then be adjusted data.Above-mentioned adjustment data specifically can comprise the position adjustment data of He Pi transport establishment, punch forming module and four-dimensional hot blast fit body.Can calculate that the size of rear carton made by box base by scan image, the parameter of automatic carton forming machine needs adjustment can be calculated by the size of carton, that is adjustment data.
1003, according to described adjustment data point reuse He Pi transport establishment, punch forming module and four-dimensional hot blast fit body;
Be adjusted data, can according to above-mentioned adjustment data point reuse He Pi transport establishment, punch forming module and four-dimensional hot blast fit body.
1004, box base is positioned over box base storage rack;
First the box base made in advance can be positioned over box base storage rack, so that for further processing to box base.
1005, described box base is drawn in He Pi transport establishment from described box base storage rack;
After obtaining box base, box base can be drawn in He Pi transport establishment from box base storage rack.Due to the thinner thickness of box base, obtain box base by the mode drawn and can not damage box base.
1006, described box base is delivered to below punch forming module;
After He Pi transport establishment obtains box base, box base can be delivered to below punch forming module, so that punch forming module is processed box base.
1007, to the punch forming of described box base;
Punch forming module, to the punch forming of box base, obtains box base blank.
1008, spray hot gas to the box base after punch forming and fit, obtaining carton;
After obtaining box base blank, can to the box base after punch forming, that is box base blank sprays hot gas, the overlay film inside box base blank fits together due to heating and melting, thus can obtain carton.
1009, described carton is delivered to below Qu Cun mechanism;
After obtaining carton, He Pi transport establishment works on, and is delivered to below Qu Cun mechanism by carton.
1010, capture described carton and deposit.
Finally the carton be delivered to below Qu Cun mechanism captured and deposit, completing the preparation to carton.
The forming method of carton of the present invention: first scan described box base, obtain scan image; Then data are adjusted according to described scan image analysis; Then according to described adjustment data point reuse He Pi transport establishment, punch forming module and four-dimensional hot blast fit body, box base is positioned over box base storage rack; Then described box base is drawn in He Pi transport establishment from described box base storage rack; Then described box base is delivered to below punch forming module; Then to the punch forming of described box base; Then spray hot gas to the box base after punch forming and fit, obtaining carton; Then described carton is delivered to below Qu Cun mechanism; Finally capture described carton and deposit.Carton is prepared by the forming method of above-mentioned carton, not only can realize the automatic moulding of carton, thus improve the efficiency of carton production and the uniformity of product, and owing to adopting hot blast laminating, therefore the scope of application of carton can not only be affected, and environment friendly and pollution-free.In addition, adjustment data are obtained by scan box base and according to the process of the automatic carton forming machine of adjustment data point reuse because method of the present invention adds, and do not need manually to adjust, which not only improves accuracy and the efficiency of carton making, and improve the uniformity of carton further.
One of ordinary skill in the art will appreciate that all or part of step realized in above-described embodiment method is that the hardware that can carry out instruction relevant by program completes, described program can be stored in a kind of computer-readable recording medium, the above-mentioned storage medium mentioned can be read-only storage, disk or CD etc.
Above the forming method of automatic carton forming machine provided by the present invention and carton is described in detail, for one of ordinary skill in the art, according to the thought of the embodiment of the present invention, all will change in specific embodiments and applications, in sum, this description should not be construed as limitation of the present invention.