A kind of weld rod box device for automatically molding
Technical field
The present invention relates to weld rod box field shaping technique, particularly relate to a kind of weld rod box device for automatically molding.
Background technology
In the prior art, the manufacture of weld rod box is all adopt manual type, is namely welded by ultrasonic welding machine after offhand completes again.Significantly, not only cost of labor is too high for traditional manual work mode, and inefficiency, can not meet industrialization Production requirement.Particularly carry out energetically in country in the process of industrialization upgrading, remaining high of human cost, and production capacity deficiency certainly will limit the development of the industry.
Seek a kind of structure simple, easy to operate, and the weld rod box forming machine that automaticity is high, production capacity is large becomes one of those skilled in the art's technical problem urgently to be resolved hurrily.
Therefore for prior art Problems existing, this case designer is by means of being engaged in the industry experience for many years, and active research improves, so there has been a kind of weld rod box device for automatically molding of the present invention.
Summary of the invention
The present invention be directed in prior art, not only cost of labor is too high for the manual work mode of traditional weld rod box manufacture, and inefficiency, can not meet industrialization Production requirement.Particularly carry out energetically in country in the process of industrialization upgrading, human cost high, and production capacity deficiency certainly will limit the defects such as the development of the industry and provides a kind of weld rod box device for automatically molding.
For realizing the object of the present invention, the invention provides a kind of weld rod box device for automatically molding, described weld rod box device for automatically molding, comprise: transfer machine, the rotating disc of described transfer machine is arranged by having to support in longitudinal the first mounting bracket of the first stacked interlayer region and the second interlayer region, and by the first drive unit driven rotary of the next-door neighbour first mounting bracket side that is arranged on described rotating disc, and forming tank is set at the interval, side differing from described first mounting bracket of described rotating disc; Paper placing machine, it is peripheral that described paper placing machine is arranged on described transfer machine, and be transferred in the forming tank of transfer machine by the paper with default folding line by the first screw mandrel Acetabula device in the first dolly be arranged on the first vehicle seat; Pressing machine, it is peripheral that described pressing machine is arranged on described transfer machine by the second mounting bracket, and folded being arranged on the paper in described forming tank with default folding line by shaping mechanism, the side differing from described shaping mechanism of described forming tank arranges bracing frame, and carries out shaping under the effect of ultrasonic bonding instrument; Get paper machine, described in get paper machine to be arranged on described transfer machine peripheral, and in the direction of rotation of described transfer machine between described pressing machine and described paper placing machine, to unload the weld rod box in described forming tank.
Alternatively, described paper folds with described default folding line, and welding fabrication, be then the manufactured weld rod box of described weld rod box device for automatically molding.
Alternatively, the transfer machine of described weld rod box device for automatically molding, comprise further: rotating disc, described rotating disc is supported by first mounting bracket with longitudinally the first stacked interlayer region and the second interlayer region and arranges, and arranges forming tank at the interval, side differing from described first mounting bracket of described rotating disc; First drive unit, the first motor of described first drive unit drives intermeshing first gear and the second gear to rotate by gear shaft, and then drives the main shaft of the rotating disc be connected with described second gear by key to rotate.
Alternatively, the side adjacent with described shaping mechanism of described rotating disc is connected with the second mounting bracket of described pressing machine by being arranged on the thrust bearing outside described main shaft.
Alternatively, the side differing from described shaping mechanism of described rotating disc, and be positioned at the first interlayer region of described first mounting bracket and be connected by the sleeve be arranged on outside described main shaft with the junction of the second interlayer region, be connected with described second gear by thrust bearing between second interlayer region and bottom surface layer of described first mounting bracket.
Alternatively, the paper placing machine of described weld rod box device for automatically molding, comprises further: the first vehicle seat, and one end of described first vehicle seat arranges the second motor, and in described first vehicle seat, be arranged through the screw mandrel that described second motor drives rotation; First dolly, described first dolly is arranged in described first vehicle seat, and drives the described screw mandrel rotated to be connected with by described second motor; First screw mandrel Acetabula device, described first screw mandrel Acetabula device is movably arranged on by the 3rd mounting bracket on the second dolly of the 4th mounting bracket; First slider-crank mechanism, the 3rd driven by motor first crank of described first slider-crank mechanism, and then drive first connecting rod to move, move on described 4th mounting bracket to drive described second dolly.
Alternatively, it is towards the first sucker arranged and the first screw mandrel differing from described first sucker side that described first screw mandrel Acetabula device comprises with the paper with default folding line further, and pass through the driving of built-in motor, drive described first screw mandrel to move upward to realize described first sucker and draw paper, or drive described first screw mandrel to move downward to realize described first sucker release paper.
Alternatively, the pressing machine of described weld rod box device for automatically molding, comprise further: the 5th mounting bracket, first wing plate of described 5th mounting bracket is fixedly installed on the side of the forming tank of described rotating disc by described thrust bearing, second wing plate of described 5th mounting bracket is fixedly installed on described second mounting bracket, and arranges the motor housing with built-in motor on the top differing from described first wing plate and described second wing plate side of described 5th mounting bracket; Sleeper, between the first wing plate that described sleeper is longitudinally arranged on described 5th mounting bracket and the second wing plate, and matches with the size of the forming tank of described transfer machine, and is vertically moved by the built-in motor driving of described motor housing; Ultrasonic bonding instrument, described ultrasonic bonding instrument and described sleeper are that longitudinal separation is arranged, for the welding of paper; First depression bar and the second depression bar, described first depression bar and described second depression bar are separately positioned on the both sides of described 5th mounting bracket, and the bottom surface of described first depression bar is lower than the bottom surface of described second depression bar; Shaping mechanism, described shaping mechanism is symmetricly set on the both sides of described 5th mounting bracket, and described shaping mechanism is under the effect of described first depression bar and described second depression bar, successively the rotating shaft of the second slider-crank mechanism is exerted a force, the slider-actuated push jack making vane slot interior moves towards push jack groove, and then push jack folds along the folding line of presetting of described paper, and carries out welding fabrication by described ultrasonic bonding instrument.
Alternatively, the evagination baffle plate that arranges of the front end along direction of rotation of described forming tank.
Alternatively, described welding rod device for automatically molding get paper machine, comprise further: the second screw mandrel Acetabula device, described second screw mandrel Acetabula device is movably arranged on by the 3rd dolly on the second vehicle seat of the 6th mounting bracket; 3rd slider-crank mechanism, described 3rd slider-crank mechanism drives described second crank by the 4th motor, and then drives described second connecting rod, and described 3rd dolly is moved on the second vehicle seat of described 6th mounting bracket.
In sum, weld rod box device for automatically molding of the present invention is by arranging paper placing machine, press flask in described transfer machine periphery, and get paper machine, and folded by the shaping mechanism sequencing of press flask, and under the effect of ultrasonic bonding instrument welding fabrication, not only realize the full-automation of weld rod box shaped device, and reduce manpower, improve production efficiency greatly.
Accompanying drawing explanation
Figure 1 shows that the structural representation of weld rod box device for automatically molding of the present invention;
Figure 2 shows that the paper structure schematic diagram with default folding line of welding rod device for automatically molding of the present invention;
Fig. 3 (a) is depicted as the stereogram of the transfer machine of weld rod box device for automatically molding of the present invention;
Fig. 3 (b) is depicted as the front view of the transfer machine of weld rod box device for automatically molding of the present invention;
Fig. 3 (c) is depicted as the left view of the transfer machine of weld rod box device for automatically molding of the present invention;
Fig. 3 (d) is depicted as the top view of the transfer machine of weld rod box device for automatically molding of the present invention;
Fig. 4 (a) is depicted as the stereogram of the paper placing machine of weld rod box device for automatically molding of the present invention;
Fig. 4 (b) is depicted as the front view of the paper placing machine of weld rod box device for automatically molding of the present invention;
Fig. 4 (c) is depicted as the left view of the paper placing machine of weld rod box device for automatically molding of the present invention;
Fig. 4 (d) is depicted as the top view of the paper placing machine of weld rod box device for automatically molding of the present invention;
Figure 5 shows that the first slider-crank mechanism figure of the paper placing machine of welding rod device for automatically molding of the present invention;
Figure 6 shows that the stereogram of the pressing machine of weld rod box device for automatically molding of the present invention;
Fig. 7 (a) ~ Fig. 7 (d) is depicted as the interim schematic diagram of the shaping weld rod box of weld rod box device for automatically molding of the present invention;
Fig. 8 (a) is depicted as the stereogram getting paper machine of weld rod box device for automatically molding of the present invention;
Fig. 8 (b) is depicted as the front view getting paper machine of weld rod box device for automatically molding of the present invention;
Fig. 8 (c) is depicted as the left view getting paper machine of weld rod box device for automatically molding of the present invention;
Fig. 8 (d) is depicted as the top view getting paper machine of weld rod box device for automatically molding of the present invention.
Detailed description of the invention
By describe in detail the invention technology contents, structural feature, reached object and effect, coordinate accompanying drawing to be described in detail below in conjunction with embodiment.
Refer to Fig. 1, Fig. 2, Figure 1 shows that the structural representation of weld rod box device for automatically molding of the present invention.Figure 2 shows that the paper structure schematic diagram with default folding line of welding rod device for automatically molding of the present invention.Described weld rod box device for automatically molding 1, comprise: transfer machine 11, the rotating disc 111 of described transfer machine 11 is supported by the first mounting bracket 112 had in longitudinal the first stacked interlayer region 112a and the second interlayer region 112b and arranges, and by the first drive unit 113 driven rotary of next-door neighbour first mounting bracket 112 side that is arranged on described rotating disc 111, and forming tank 114 is set at the interval, side differing from described first mounting bracket 112 of described rotating disc 111; Paper placing machine 12, it is peripheral that described paper placing machine 12 is arranged on described transfer machine 11, and be transferred in the forming tank 114 of transfer machine 11 by the paper 10 with default folding line 101 by the first screw mandrel Acetabula device 121 in the first dolly 123 be arranged on the first vehicle seat 122; Pressing machine 13, it is peripheral that described pressing machine 13 is arranged on described transfer machine 11 by the second mounting bracket 131, and folded being arranged on the paper 10 in described forming tank 114 with default folding line 101 by shaping mechanism 132, the side differing from described shaping mechanism 132 of described forming tank 114 arranges bracing frame 115, and carries out shaping under the effect of ultrasonic bonding instrument 133; Get paper machine 14, described in get paper machine 14 to be arranged on described transfer machine 11 peripheral, and in the direction of rotation of described transfer machine 11 between described pressing machine 13 and described paper placing machine 12, to unload the weld rod box (not shown) in described forming tank 114.
Please continue to refer to Fig. 2, in the present invention, described paper 10 folds with described default folding line 101, and welding fabrication, be then the manufactured weld rod box of described weld rod box device for automatically molding 1.
Refer to the stereogram that Fig. 3 (a) ~ Fig. 3 (d), Fig. 3 (a) is depicted as the transfer machine of weld rod box device for automatically molding of the present invention.Fig. 3 (b) is depicted as the front view of the transfer machine of weld rod box device for automatically molding of the present invention.Fig. 3 (c) is depicted as the left view of the transfer machine of weld rod box device for automatically molding of the present invention.Fig. 3 (d) is depicted as the top view of the transfer machine of weld rod box device for automatically molding of the present invention.The transfer machine 11 of described weld rod box device for automatically molding 1, comprise further: rotating disc 111, described rotating disc 111 is supported by first mounting bracket 112 with longitudinally the first stacked interlayer region 112a and the second interlayer region 112b and arranges, and arranges forming tank 114 at the interval, side differing from described first mounting bracket 112 of described rotating disc 111; First drive unit 113, first motor 113a of described first drive unit 113 drives intermeshing first gear 113b and the second gear 113c to rotate by gear shaft (not shown), and then drives the main shaft 116 of the rotating disc 111 be connected with described second gear 113c by key (not shown) to rotate.
More specifically, the side adjacent with described shaping mechanism 132 of described rotating disc 111 is connected with the second mounting bracket 131 of described pressing machine 13 by being arranged on the thrust bearing 117 outside described main shaft 116.The side differing from described shaping mechanism 132 of described rotating disc 111, and be connected by the sleeve 118 be arranged on outside described main shaft 116 in described first interlayer region 112a of the first mounting bracket 112 and the junction of the second interlayer region 112b and be connected with described second gear 113c by thrust bearing 117 between the second interlayer region 112b and bottom surface layer 112c of described first mounting bracket 112.
Please continue to refer to Fig. 3 (a) ~ 3 (d) in detail, the operation principle of the transfer machine of weld rod box device for automatically molding of the present invention is described in detail.When the first motor 113a of the first drive unit 113 of described transfer machine 11 drives described first gear 113b to rotate by described gear shaft, described first gear 113b engages with described second gear 113c, then described first gear 113b drives described second gear 113c to rotate.Simultaneously, described second gear 113c is connected with described main shaft 116 by key, and described main shaft 116 and described rotating disc 111 are fixedly installed, then described second gear 113c and then drive described rotating disc 111 to rotate, so that described forming tank 114 is moved to described pressing machine 13 place.
Refer to Fig. 4 (a) ~ Fig. 4 (d), stereogram that Fig. 5, Fig. 4 (a) are depicted as the paper placing machine of weld rod box device for automatically molding of the present invention.Fig. 4 (b) is depicted as the front view of the paper placing machine of weld rod box device for automatically molding of the present invention.Fig. 4 (c) is depicted as the left view of the paper placing machine of weld rod box device for automatically molding of the present invention.Fig. 4 (d) is depicted as the top view of the paper placing machine of weld rod box device for automatically molding of the present invention.Figure 5 shows that the first slider-crank mechanism structure chart of the paper placing machine of welding rod device for automatically molding of the present invention.The paper placing machine 12 of described weld rod box device for automatically molding 1, comprise further: the first vehicle seat 122, one end of described first vehicle seat 122 arranges the second motor 122a, and in described first vehicle seat 122, be arranged through the screw mandrel 122b that described second motor 122a drives rotation; First dolly 123, described first dolly 123 is arranged in described first vehicle seat 122, and drives the described screw mandrel 122b rotated to be connected with by described second motor 122a; First screw mandrel Acetabula device 121, described first screw mandrel Acetabula device 121 is movably arranged on the second dolly 126 of the 4th mounting bracket 125 by the 3rd mounting bracket 124, first slider-crank mechanism 127,3rd motor 127a of described first slider-crank mechanism 127 drives the first crank 127b to rotate, and then drive first connecting rod 127c to move, move on described 4th mounting bracket 125 to drive described second dolly 126.
More specifically, described first screw mandrel Acetabula device 121 comprises with the paper 10 with default folding line 101 further in towards the first sucker 121a arranged and the first screw mandrel 121b differing from described first sucker 121a side, and pass through the driving of built-in motor (not shown), drive described first screw mandrel 121b to move upward to realize described first sucker 121a and draw paper 10, or drive described first screw mandrel 121b to move downward to realize described first sucker 121a release paper 10.More intuitively, namely the paper 10 with default folding line 101 is transferred in the forming tank 114 of transfer machine 11 by described first screw mandrel Acetabula device 121 in the first dolly 123 be arranged on the first vehicle seat 122.
Refer to Fig. 6, Fig. 7 (a) ~ Fig. 7 (d), Figure 6 shows that the stereogram of the pressing machine of weld rod box device for automatically molding of the present invention.Fig. 7 (a) ~ Fig. 7 (d) is depicted as the interim schematic diagram of the shaping weld rod box of weld rod box device for automatically molding of the present invention.The pressing machine 13 of described weld rod box device for automatically molding 1, comprise further: the 5th mounting bracket 134, first wing plate 134a of described 5th mounting bracket 134 is fixedly installed on the side of the forming tank 114 of described rotating disc 111 by described thrust bearing 117, second wing plate 134b of described 5th mounting bracket 134 is fixedly installed on described second mounting bracket 131, and arranges the motor housing 135 with built-in motor (not shown) on the top differing from described first wing plate 134a and described second wing plate 134b side of described 5th mounting bracket 134; Sleeper 136, between the first wing plate 134a that described sleeper 136 is longitudinally arranged on described 5th mounting bracket 134 and the second wing plate 134b, and match with the size of the forming tank 114 of described transfer machine 11, and vertically moved by the built-in motor driving of described motor housing 135; Ultrasonic bonding instrument 133, described ultrasonic bonding instrument 133 is arranged, for the welding of paper 10 in longitudinal separation with described sleeper 136; First depression bar 137a and the second depression bar 137b, described first depression bar 137a and described second depression bar 137b are separately positioned on the both sides of described 5th mounting bracket 134, and the bottom surface of described first depression bar 137a is lower than the bottom surface of described second depression bar 137b; Shaping mechanism 132, described shaping mechanism 132 is symmetricly set on the both sides of described 5th mounting bracket 134, and described shaping mechanism 132 is under the effect of described first depression bar 137a and described second depression bar 137b, successively the rotating shaft 138a of the second slider-crank mechanism 138 is exerted a force, the slide block 132b making vane slot 132a interior drives push jack 132c to move towards push jack groove 132d, and then push jack 132c folds along the folding line 101 of presetting of described paper 10, and carries out welding fabrication by described ultrasonic bonding instrument 133.
Please continue to refer to Fig. 7 (a) ~ Fig. 7 (d) in detail, the operation principle of the pressing machine of weld rod box device for automatically molding of the present invention is described in detail.When described pressing machine 13 built-in driven by motor described in sleeper 136 and described ultrasonic bonding instrument 133 move towards described forming tank 114 time, described sleeper 136 takes the lead in declining, and is pressed in described forming tank 114 by described paper 10.Described first depression bar 137a and described second depression bar 137b is under the driving of described built-in motor, forming tank 114 towards described paper 10 place moves, the rotating shaft 138a of conflict to described second slider-crank mechanism 138 and described first depression bar 137a takes the lead in, then the slide block 132b being positioned at the shaping mechanism 132 of described first depression bar 137a side promotes described push jack 132c towards described second depression bar 137b mono-lateral movement.Described push jack 132c via described push jack groove 132d, to fold along default folding line 101 described paper 10.When described second depression bar 137b conflicts the rotating shaft 138a of described second crank block structure 138, the slide block 132b being positioned at the shaping mechanism 132 of described second depression bar 137b side promotes described push jack 132c to described first depression bar 137a mono-lateral movement, described push jack 132c is via described push jack groove 132d, to fold along default folding line 101 described paper 10, and under the effect of described ultrasonic bonding instrument 133 welding fabrication.
As those skilled in the art, easy understand ground, described ultrasonic bonding instrument 133 produces vibrations, frictional heat by allowing paper 10, and then realizes merging.When described paper 10 is shaping complete after, described built-in motor drives described ultrasonic bonding instrument 133 to rise, then under the effect of the flexible member 138b of described second slider-crank mechanism 138, the push jack 132c of described shaping mechanism 132 moves dorsad, until described push jack 132c supports to the baffle plate 132e being positioned at described vane slot 132a end.After described ultrasonic bonding instrument 133 rises to home position, described transfer machine 11 starts to rotate, and under the evagination baffle plate 114a effect arranged in the front end along direction of rotation of described forming tank 114, described shaping paper 10 is separated with described sleeper 136, and then described sleeper 136 to the home position that moves up under the driving of built-in motor.
Refer to the stereogram getting paper machine that Fig. 8 (a) ~ Fig. 8 (d), Fig. 8 (a) is depicted as weld rod box device for automatically molding of the present invention.Fig. 8 (b) is depicted as the front view getting paper machine of weld rod box device for automatically molding of the present invention.Fig. 8 (c) is depicted as the left view getting paper machine of weld rod box device for automatically molding of the present invention.Fig. 8 (d) is depicted as the top view getting paper machine of weld rod box device for automatically molding of the present invention.Described welding rod device for automatically molding 1 get paper machine 14, comprise further: the second screw mandrel Acetabula device 141, described second screw mandrel Acetabula device 141 is movably arranged on the second vehicle seat 144 of the 6th mounting bracket 143 by the 3rd dolly 142; 3rd slider-crank mechanism 145, described 3rd slider-crank mechanism 145 drives described second crank 145a by the 4th motor 146, and then drive described second connecting rod 145b, described 3rd dolly 142 is moved on the second vehicle seat 144 of described 6th mounting bracket 143.
More specifically, described second screw mandrel Acetabula device 141 comprises with the paper 10 with default folding line 101 further in towards the second sucker (not shown) arranged and the second screw mandrel 141a differing from described second sucker side, and pass through the driving of built-in motor (not shown), drive described second screw mandrel 141a to move upward to realize described second sucker and draw paper 10, or drive described second screw mandrel 141a to move downward to realize described second sucker release paper 10.That is, described second leading screw Acetabula device 141 is also by the motion on the second vehicle seat 144 of described 6th mounting bracket 143, and described molded paper 10 is transferred to storage box case 147.
As concrete embodiment, preferably, forming tank 114 lower end being positioned at described pressing machine 13 place of described rotating disc 111 arranges bracing frame 115, and the interval, bottom surface of support frame as described above 115 and described rotating disc 111 is arranged.When described press flask 13 is in the forming process to described paper 10, described rotating disc 111 is stressed, and offsets with support frame as described above 115; When forming process terminates, described rotating disc 111 resets, to maintain the flexural deformation of described rotating disc 111 in elastic range.
Significantly, weld rod box device for automatically molding 1 of the present invention is by arranging paper placing machine 12, press flask 13 in described transfer machine 11 periphery, and get paper machine 14, and folded by shaping mechanism 132 sequencing of press flask 13, and under the effect of ultrasonic bonding instrument 133 welding fabrication, not only realize the full-automation of weld rod box shaped device, and reduce manpower, improve production efficiency greatly.
In sum, weld rod box device for automatically molding of the present invention is by arranging paper placing machine, press flask in described transfer machine periphery, and get paper machine, and folded by the shaping mechanism sequencing of press flask, and under the effect of ultrasonic bonding instrument welding fabrication, not only realize the full-automation of weld rod box shaped device, and reduce manpower, improve production efficiency greatly.
Those skilled in the art all should be appreciated that, without departing from the spirit or scope of the present invention, can carry out various modifications and variations to the present invention.Thus, if when any amendment or modification fall in the protection domain of appended claims and equivalent, think that these amendment and modification are contained in the present invention.