CN103966789B - A kind of production method of fabric - Google Patents

A kind of production method of fabric Download PDF

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Publication number
CN103966789B
CN103966789B CN201410224189.2A CN201410224189A CN103966789B CN 103966789 B CN103966789 B CN 103966789B CN 201410224189 A CN201410224189 A CN 201410224189A CN 103966789 B CN103966789 B CN 103966789B
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dyeing
temperature
fabric
wool
heat
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CN103966789A (en
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陈新华
徐高阳
徐导
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JIANGSU DANMAO TEXTILE CO Ltd
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JIANGSU DANMAO TEXTILE CO Ltd
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Abstract

The present invention relates to a kind of woolen dyed method, comprising: wool tops is loaded dye vat, add water, heat up and maintain the temperature at 35 DEG C to 40 DEG C, add acetic acid and the pH value of dye bath is adjusted to 4 to 5, then add low temperature rapid dyeing auxiliary agent and Lan Na uniformly dyeing material, running 5min to 15min; Then, after being warmed up to 80 DEG C to 90 DEG C, temperature 30 is kept? min to 50min.Adopt the orchid of environmental protection to receive uniformly dyeing material during dyeing, without the need to adding mordant, without the need to repeatedly adjust ph, under the prerequisite ensureing Color, dyeing is relatively simple, and greatly reduces sewage discharge.This colouring method additionally uses low temperature rapid dyeing auxiliary agent, reduces dyeing temperature to 80 DEG C to 90 DEG C, can reduce steam and consume 11%, and shorten dyeing time to original 70%, comprehensive economize energy 15%, improves labor productivity, meets the requirement that low-carbon (LC) is produced.

Description

A kind of production method of fabric
The application is divisional application, the application number of original application: 201210342320.6, the applying date: 2012-09-17, invention and created name " production method of full wool wool yarn knitted fabric ".
Technical field
The present invention relates to a kind of production method of full wool wool yarn knitted fabric, belong to wool textile technology field.
Background technology
Along with improving constantly of living standard, all woolen knit fabric more and more receives the concern of people as a kind of high-grade fabric.All woolen knit fabric utilizes knitting needle by the yarn bends lopping of full wool and mutually go here and there to overlap and the fabric of formation, and for the whole fabrication processes of fabric, weaving from spinning to has extremely strict requirement to Final finishing again, to ensure high-quality and the high-quality of fabric.But all woolen knit fabric in the market, often owing to have employed inappropriate weaving techniques, makes the quality of fabric greatly reduce.Common problem adopts mordant dyeing technique, although uniform color, COLOR FASTNESS is good, and cost is lower, and dyeing temperature is high, and length consuming time is much to wool damage, and fabric resilience is poor; Adopt inappropriate postfinishing process in addition, can make the out-of-flatness of fabric cloth cover, edge-curl phenomenon is serious, and washing shrinkage is large, easy pilling.
Chinese patent literature CN101942769B(application number is 201010286780.2) disclose a kind of wool rapid dyeing method of mordant dyes, comprise the following steps: dyeing prepares, add low temperature rapid dyeing auxiliary agent and dyestuff, be rapidly heated, low temperature dyeing, does not lower the temperature and adds mordant and formic acid, low temperature mordant dyeing, post processing, goes out cylinder.This colouring method low temperature, fast, but adopting mordant dyes to carry out dyeing needs a point multistep to add mordant dyes and mordant, and step is comparatively loaded down with trivial details, and high-temperature holding time is long, is still unfavorable for protection wool.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of fabric resilience is good, and staining procedure is less, and the time of soak is shorter, the production method of the wool tops colouring method that protection wool is injury-free and full wool wool yarn knitted fabric.
In order to solve the problems of the technologies described above, the invention provides a kind of production method of full wool wool yarn knitted fabric, comprising: by wool tops successively through the recombing of bar dye, spin, weave, postfinishing process makes fabric;
Dyeing process in bar dye recombing technique is that wool tops is loaded dye vat, adds water, heats up and maintain the temperature at 35 DEG C to 40 DEG C, adding acetic acid and the pH value of dye bath is adjusted to 4 to 5, then add low temperature rapid dyeing auxiliary agent and Lan Na uniformly dyeing material, running 5min to 15min; Then heat up with the speed of 2.0 DEG C/min to 3.0 DEG C/min, after being warmed up to 80 DEG C to 90 DEG C, keep temperature 30min to 50min;
Spinning process in spinning process adopts compact spinning spun yarn equipment;
Weaving process adopts circular knitting machine;
Postfinishing process comprises heat-setting process and the flat boiling procedure of open washing; The flat boiling procedure of described open washing allows knitted cloth carry out braying and crabbing under its flat presentation; The setting temperature of described heat-setting process is 140 DEG C to 150 DEG C, and the speed of a motor vehicle is 25m/min to 30m/min, and heat set zone length of field is 12m to 15m; The speed of the flat boiling procedure of described open washing is 25m/min to 30m/min, and braying region water temperature is 40 DEG C to 45 DEG C, and crabbing region water temperature is 55 DEG C to 60 DEG C.
In order to ensure that orchid receives a kind of preferred technical scheme of effect of uniformly dyeing material low temperature rapid dyeing and is: the addition of above-mentioned low temperature rapid dyeing auxiliary agent is 2% to 3% of described wool tops quality; Described low temperature rapid dyeing auxiliary agent is the mixture of the two beta-hydroxyethyl ester of acyclic monocarboxylic acid and fatty alcohol-polyoxyethylene ether, and the mass ratio of the two beta-hydroxyethyl ester of its acyclic monocarboxylic acid and fatty alcohol-polyoxyethylene ether is 2: 8 to 4: 6.The low temperature rapid dyeing auxiliary agent of this proportioning, aim at orchid receive plain dyeing design, dyeing temperature is low, consuming time short, and uniform color, the COLOR FASTNESS of dyeing are good.
A kind of preferred technical scheme is: at the end of above-mentioned dyeing process, add the soaping agent of 2% to 3% of described wool tops quality, keep temperature 15min to 20min, then spilling water cools to 40 DEG C, cleaning, draining, finally goes out cylinder.Adopt orchid to receive the dyeing of uniformly dyeing material low temperature rapid dyeing process after end adds soaping agent, do not need adjust ph again, simplify technological process.
In order to ensure the quality of fabric, a kind of preferred technical scheme is: above-mentioned bar dye recombing technique is successively through dyeing-after backwashing-silver mixing-grilling-combing-grilling-slivering operation; Above-mentioned spinning process be successively through silver mixing-head thick-bis-thick-tri-thick-tetra-thick-end is thick-rove deposits-spun yarn-yarn steaming-baking yarn-from winder-yarn steaming-baking yarn operation.
The present invention has positive effect:
(1) production method of full wool wool yarn knitted fabric of the present invention adopts the orchid of environmental protection to receive uniformly dyeing material when dyeing, without the need to adding mordant, without the need to repeatedly adjust ph, under the prerequisite ensureing Color, dyeing is relatively simple, and greatly reduces sewage discharge.This colouring method additionally uses low temperature rapid dyeing auxiliary agent, reduces dyeing temperature to 80 DEG C to 90 DEG C, can reduce steam and consume 11%, and shorten dyeing time to original 70%, comprehensive economize energy 15%, improves labor productivity, meets the requirement that low-carbon (LC) is produced.Orchid receives uniformly dyeing material low temperature rapid dyeing process compared with mordant dyes rapid dyeing process, and staining procedure is less, and the time of soak is shorter, is more conducive to protection wool injury-free, makes fabric keep natural elasticity.
(2) production method of full wool wool yarn knitted fabric of the present invention adopts compact spinning spun yarn equipment to spin, and the wool yarn filoplume of production is few, and bar makes a good job of, any surface finish, and brute force significantly improves, and is conducive to the processing of Sha Hou road, in Spinning process process.In addition, twice yarn steaming technique is also set, to wool yarn, there is good styling, wool yarns can be made to have good conformality.
(3) production method of full wool wool yarn knitted fabric of the present invention adopts circular knitting machine, by technique more than 36 pins, all woolen yarn weaving is become knit fabric, fabric selected material, exquisite in workmanship, and steady quality.In addition, adopt when Final finishing rational heat setting process and open washing to put down and boil technique, fabric resilience can be made good, dimensionally stable, cloth cover is smooth, contribute to the phenomenon and the easy crimping of knit fabric, the contracting water problem that improve pilling, improve quality and the class of fabric largely.
Detailed description of the invention
The concrete steps of the production method of full wool wool yarn knitted fabric of the present invention are as follows:
1, yarn variety design.
Material composition: wool tops 100%; Yarn count: 120S; The twist: 1200T/m.
2, fabric production procedure.
By wool tops successively through the recombing of bar dye, spin, weave, postfinishing process makes fabric.
A. bar dye recombing technique.
The recombing of bar dye is completed successively through dyeing-after backwashing-silver mixing-grilling-combing-grilling-slivering operation.
During dyeing, first wool tops is loaded dye vat, water inlet, is warmed up to 40 DEG C, adds acetic acid and the pH value of dye bath is adjusted to 4.5, then add low temperature rapid dyeing auxiliary agent and Lan Na uniformly dyeing material, running 10min; Then heat up with the speed of 3.0 DEG C/min, after being warmed up to 85 DEG C, keep temperature 45min; Then add the soaping agent of 2.5% of described wool tops quality, keep temperature 15min, spilling water cools to 40 DEG C, and cleaning, draining, goes out cylinder.
The low temperature rapid dyeing auxiliary agent adopted is the mixture of the two beta-hydroxyethyl ester of acyclic monocarboxylic acid and fatty alcohol-polyoxyethylene ether, the mass ratio of the two beta-hydroxyethyl ester of its acyclic monocarboxylic acid and fatty alcohol-polyoxyethylene ether is the preferred value of 2: 8 to 4: 6(the present embodiment is 3: 7), the addition of low temperature rapid dyeing auxiliary agent is 2.5% of described wool tops quality.It is that orchid receives plain black CE:3.0% that the orchid adopted receives uniformly dyeing material, and orchid receives plain red CE:0.3%, and orchid receives plain yellow CE:0.4%, and orchid receives plain blue 3R:0.5%.
B. spinning process.
Adopt general known spinning process, successively through silver mixing-head thick-bis-thick-tri-thick-tetra-thick-end is thick-rove deposits-spun yarn-yarn steaming-baking yarn-from winder-yarn steaming-baking yarn operation, makes the yarn for weaving worsted fabric.Spinning process adopts compact spinning spun yarn equipment.
C. weaving process.
Adopt general known circular knitting machine weaving process, by technique more than 36 pins, yarn weaving is become grey cloth.
D. postfinishing process.
Postfinishing process comprises heat-setting process and the flat boiling procedure of open washing.The flat boiling procedure of open washing allows knitted cloth carry out braying and crabbing under its flat presentation.
The design parameter of heat-setting process: setting temperature is 150 DEG C, and the speed of a motor vehicle is set as 30m/min, heat set zone length of field is 15m.
The design parameter of the flat boiling procedure of open washing: speed is 30m/min, and braying region water temperature is 45 DEG C, and crabbing region water temperature is 60 DEG C.

Claims (1)

1. a production method for fabric, is characterized in that: by wool tops successively through the recombing of bar dye, spin, weave, postfinishing process makes fabric;
Dyeing process in bar dye recombing technique is that wool tops is loaded dye vat, adds water, heats up and maintain the temperature at 35 DEG C to 40 DEG C, adding acetic acid and the pH value of dye bath is adjusted to 4 to 5, then add low temperature rapid dyeing auxiliary agent and Lan Na uniformly dyeing material, running 5min to 15min; Then heat up with the speed of 2.0 DEG C/min to 3.0 DEG C/min, after being warmed up to 80 DEG C to 90 DEG C, keep temperature 30min to 50min;
Spinning process in spinning process adopts compact spinning spun yarn equipment;
Weaving process adopts circular knitting machine;
Postfinishing process comprises heat-setting process and the flat boiling procedure of open washing; The flat boiling procedure of described open washing allows knitted cloth carry out braying and crabbing under its flat presentation; The setting temperature of described heat-setting process is 140 DEG C to 150 DEG C, and the speed of a motor vehicle is 25m/min to 30m/min, and heat set zone length of field is 12m to 15m; The speed of the flat boiling procedure of described open washing is 25m/min to 30m/min, and braying region water temperature is 40 DEG C to 45 DEG C, and crabbing region water temperature is 55 DEG C to 60 DEG C;
At the end of described dyeing process, add the soaping agent of 2% to 3% of described wool tops quality, keep temperature 15min to 20min, then spilling water cools to 40 DEG C, cleaning, draining, finally goes out cylinder.
CN201410224189.2A 2012-09-17 2012-09-17 A kind of production method of fabric Active CN103966789B (en)

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CN201210342320.6A CN102828330B (en) 2012-09-17 2012-09-17 Production method of all-wool yarn knitted fabric

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CN201410141983.0A Active CN103938352B (en) 2012-09-17 2012-09-17 Pure-wool yarn knitted fabric production method capable of protecting wool against damage
CN201210342320.6A Active CN102828330B (en) 2012-09-17 2012-09-17 Production method of all-wool yarn knitted fabric
CN201410224189.2A Active CN103966789B (en) 2012-09-17 2012-09-17 A kind of production method of fabric
CN201410141985.XA Active CN103938354B (en) 2012-09-17 2012-09-17 The production method of the full wool wool yarn knitted fabric that fabric resilience is good
CN201410141984.5A Active CN103938353B (en) 2012-09-17 2012-09-17 The production method of the full wool wool yarn knitted fabric that dyeing step is less
CN201410224336.6A Active CN103966865B (en) 2012-09-17 2012-09-17 A kind of colouring method and apply the fabric plus material producing method of this colouring method

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CN201410141984.5A Active CN103938353B (en) 2012-09-17 2012-09-17 The production method of the full wool wool yarn knitted fabric that dyeing step is less
CN201410224336.6A Active CN103966865B (en) 2012-09-17 2012-09-17 A kind of colouring method and apply the fabric plus material producing method of this colouring method

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CN103966865B (en) 2016-03-16
CN102828330A (en) 2012-12-19
CN103966789A (en) 2014-08-06
CN103938353A (en) 2014-07-23
CN103938352A (en) 2014-07-23
CN103938352B (en) 2015-07-15
CN103938354B (en) 2016-02-10
CN103938354A (en) 2014-07-23
CN103938353B (en) 2016-06-01
CN102828330B (en) 2014-05-14
CN103966865A (en) 2014-08-06

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