CN103938353B - The production method of the full wool wool yarn knitted fabric that dyeing step is less - Google Patents
The production method of the full wool wool yarn knitted fabric that dyeing step is less Download PDFInfo
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Abstract
The present invention relates to the production method of a kind of full wool wool yarn knitted fabric, wool tops contaminated recombing through bar successively, spins, weave, postfinishing process make fabric; Dyeing process in bar dye recombing technique is that wool tops is loaded dye vat, adds water, heats up and maintain the temperature at 35 DEG C to 40 DEG C, add acetic acid and the pH value of dye bath is adjusted to 4 to 5, then adds low temperature rapid dyeing auxiliary agent and Lan Na element dyestuff, running 5min to 15min; Then heat up with the speed of 2.0 DEG C/min to 3.0 DEG C/min, after being warmed up to 80 DEG C to 90 DEG C, keep temperature 30min to 50min; Spinning process in spinning process adopts and closely spins spun yarn equipment; Weaving process adopts circular knitting machine; Postfinishing process comprises heat-setting process peace and washes flat boiling procedure; The fabric rebound resilience made by production method of the full wool wool yarn knitted fabric of the present invention is good, dimensional stabilizing, and cloth cover is smooth, and pilling phenomenon is improved comprehensively.
Description
The application is a point case application, the application number of original application: 201210342320.6, the applying date: 2012-09-17, invention and created name " production method of full wool wool yarn knitted fabric ".
Technical field
The present invention relates to the Weaving method of a kind of fabric, belong to wool textile technology field.
Background technology
Along with improving constantly of standard of living, the concern being subject to people that all woolen knit fabric gets more and more as a kind of high-grade fabric. All woolen knit fabric utilizes knitting needle by the yarn bends lopping of full wool and string cover and the fabric that formed mutually, and for the whole fabrication processes of fabric, weaving from spinning to has extremely strict requirement to Final finishing again, to ensure high quality and the high-quality of fabric. But, all woolen knit fabric in existing market is often owing to have employed inappropriate Weaving method so that the quality of fabric reduces greatly. Common problem adopts mordant dyeing technique, although uniform color, colour fastness is good, and cost is lower, but dyeing temperature height, length consuming time, wool damage is much, and fabric rebound resilience is poor; Adopting inappropriate postfinishing process in addition, can make fabric cloth cover unfairness, edge-curl phenomenon is serious, and washing shrinkage is big, easy pilling.
Chinese patent literature CN101942769B(application number is 201010286780.2) disclose a kind of wool rapid dyeing method of mordant dyes, comprise the following steps: dyeing prepares, add low temperature rapid dyeing auxiliary agent and dyestuff, it is rapidly heated, low temperature dyeing, does not lower the temperature and adds mordant and formic acid, low temperature mordant dyeing, aftertreatment, goes out cylinder. This dyeing process low temperature, fast, but adopt mordant dyes to carry out dyeing and need a point multistep to add mordant dyes and mordant, and step is comparatively loaded down with trivial details, and high-temperature holding time is long, is still unfavorable for protecting wool.
Summary of the invention
It is good that the technical problem to be solved in the present invention is to provide a kind of fabric rebound resilience, and dyeing step is less, and the time of soak is shorter, the production method of the full wool wool yarn knitted fabric that protection wool is injury-free.
In order to solve the problems of the technologies described above, the present invention provides the production method of a kind of full wool wool yarn knitted fabric, wool tops is contaminated recombing through bar successively, spins, weaves, postfinishing process make fabric;
Dyeing process in bar dye recombing technique is that wool tops is loaded dye vat, adds water, heats up and maintain the temperature at 35 DEG C to 40 DEG C, add acetic acid and the pH value of dye bath is adjusted to 4 to 5, then adds low temperature rapid dyeing auxiliary agent and Lan Na element dyestuff, running 5min to 15min; Then heat up with the speed of 2.0 DEG C/min to 3.0 DEG C/min, after being warmed up to 80 DEG C to 90 DEG C, keep temperature 30min to 50min;
Spinning process in spinning process adopts and closely spins spun yarn equipment;
Weaving process adopts circular knitting machine;
Postfinishing process comprises heat-setting process peace and washes flat boiling procedure; It is described that flat to wash flat boiling procedure be allow looped fabric carry out braying and crabbing under its flat presentation; The setting temperature of described heat-setting process is 140 DEG C to 150 DEG C, and the speed of a motor vehicle is 25m/min to 30m/min, and heat setting type region length is 12m to 15m; The described flat speed of flat boiling procedure of washing is for 25m/min to 30m/min, and braying region water temperature is 40 DEG C to 45 DEG C, and crabbing region water temperature is 55 DEG C to 60 DEG C.
In order to ensure that orchid receives a kind of preferred technical scheme of effect of element dyestuff low temperature rapid dyeing and is: the add-on of above-mentioned low temperature rapid dyeing auxiliary agent is the 2% to 3% of described wool tops quality; Described low temperature rapid dyeing auxiliary agent is the mixture without the two beta-hydroxyethyl ester of ring monocarboxylic acid and fatty alcohol-polyoxyethylene ether, and it is 2: 8 to 4: 6 without the mass ratio of the two beta-hydroxyethyl ester of ring monocarboxylic acid and fatty alcohol-polyoxyethylene ether. The low temperature rapid dyeing auxiliary agent of this proportioning, specially designs for orchid receives element dyeing, and dyeing temperature is low, consuming time short, and uniform color, the colour fastness of dyeing are good.
A kind of preferred technical scheme is: at the end of above-mentioned dyeing process, add described wool tops quality 2% to 3% soaping agent, keep temperature 15min to 20min, then the water for cooling that overflows is to 40 DEG C, cleans, draining, finally goes out cylinder. Orchid is adopted to receive element dyestuff low temperature rapid dyeing process dyeing after end adds soaping agent, it is not necessary to adjust ph again, simplifies technical process.
In order to ensure the quality of fabric, a kind of preferred technical scheme is: above-mentioned bar dye recombing technique is successively through dyeing after backwashing silver mixing grilling combing grilling slivering operation; Above-mentioned spinning process be successively through the thick two thick three thick four thick ends of silver mixing head roughly yarn deposit spun yarn steam yarn dry yarn from winder steam yarn dry yarn operation.
The present invention has positive effect:
(1) production method of the full wool wool yarn knitted fabric of the present invention dye time adopt environmental protection orchid receive element dyestuff, without the need to adding mordant, it is not necessary to repeatedly adjust ph, under the prerequisite ensureing Color, dyeing is relatively simple, and greatly reduces sewage discharge. This dyeing process additionally uses low temperature rapid dyeing auxiliary agent, reduces dyeing temperature to 80 DEG C to 90 DEG C, can reduce steam and consume 11%, shorten dyeing time to original 70%, comprehensive save energy 15%, it is to increase labour productivity, meets the requirement that low carbon is produced. Orchid receives element dyestuff low temperature rapid dyeing process compared with mordant dyes rapid dyeing process, and dyeing step is less, and the time of soak is shorter, is more conducive to protection wool injury-free so that fabric keeps natural elasticity.
(2) production method of the full wool wool yarn knitted fabric of the present invention adopts and closely spins spun yarn equipment and spin, and the wool yarn filoplume of production is few, and bar is done, any surface finish, and brute force significantly improves, and is conducive to the processing of Sha Hou road, in Spinning process process. In addition, twice are also set and steam yarn process, wool yarn is had good styling, it is possible to make wool yarns have good conformality.
(3) production method of the full wool wool yarn knitted fabric of the present invention adopts circular knitting machine, by technique more than 36 pins, all woolen yarn weaving is become knit fabric, fabric selected material, exquisite in workmanship, and steady quality. In addition, adopt when Final finishing rational heat setting process peace to wash and flat boil technique, can so that fabric rebound resilience be good, dimensional stabilizing, cloth cover is smooth, contribute to improving phenomenon and the easy crimping of knit fabric, the contracting water problem of pilling, improve quality and the class of fabric largely.
Embodiment
The concrete steps of the production method of the full wool wool yarn knitted fabric of the present invention are as follows:
1, yarn variety design.
Material composition: wool tops 100%; Yarn props up: 120S; The twist: 1200T/m.
2, fabric Production Flow Chart.
Wool tops is contaminated recombing through bar successively, spins, weaves, postfinishing process make fabric.
A. bar dye recombing technique.
Bar dye recombing is completed successively through dyeing after backwashing silver mixing grilling combing grilling slivering operation.
During dyeing, first wool tops being loaded dye vat, water inlet, is warmed up to 40 DEG C, adds acetic acid and the pH value of dye bath is adjusted to 4.5, then adds low temperature rapid dyeing auxiliary agent and Lan Na element dyestuff, running 10min; Then heat up with the speed of 3.0 DEG C/min, after being warmed up to 85 DEG C, keep temperature 45min; Then add described wool tops quality 2.5% soaping agent, keep temperature 15min, overflow water for cooling to 40 DEG C, clean, draining, goes out cylinder.
The low temperature rapid dyeing auxiliary agent adopted is the mixture without the two beta-hydroxyethyl ester of ring monocarboxylic acid and fatty alcohol-polyoxyethylene ether, its preferred value being 2: 8 to 4: 6(the present embodiment without the mass ratio of the two beta-hydroxyethyl ester of ring monocarboxylic acid and fatty alcohol-polyoxyethylene ether is 3: 7), the add-on of low temperature rapid dyeing auxiliary agent is the 2.5% of described wool tops quality. It is that orchid receives plain black CE:3.0% that the orchid adopted receives element dyestuff, and orchid receives plain red CE:0.3%, and orchid receives the yellow CE:0.4% of element, and orchid receives the blue 3R:0.5% of element.
B. spinning process.
Adopting general known spinning process, through the thick two thick three thick four thick ends of silver mixing head, yarn deposits spun yarn steaming yarn baking yarn from winder steaming yarn baking yarn operation roughly successively, makes the yarn for weaving worsted fabric. Spinning process adopts and closely spins spun yarn equipment.
C. weaving process.
Adopt general known circular knitting machine weaving process, by technique more than 36 pins, yarn weaving is become grey cloth.
D. postfinishing process.
Postfinishing process comprises heat-setting process peace and washes flat boiling procedure. Putting down and washing flat boiling procedure is allow looped fabric carry out braying and crabbing under its flat presentation.
The concrete parameter of heat-setting process: setting temperature is 150 DEG C, and the speed of a motor vehicle is set as 30m/min, heat setting type region length is 15m.
The flat concrete parameter washing flat boiling procedure: speed is 30m/min, and braying region water temperature is 45 DEG C, and crabbing region water temperature is 60 DEG C.
Claims (2)
1. the production method of a full wool wool yarn knitted fabric, it is characterised in that comprising: bar dye recombing technique; Bar dye recombing technique comprises successively: dyeing after backwashing silver mixing grilling combing grilling slivering operation; Dyeing process in bar dye recombing technique is that wool tops is loaded dye vat, adds water, heats up and maintain the temperature at 35 DEG C to 40 DEG C, add acetic acid and the pH value of dye bath is adjusted to 4.5, then adds low temperature rapid dyeing auxiliary agent and Lan Na element dyestuff, running 10min; Then heat up with the speed of 3.0 DEG C/min, after being warmed up to 85 DEG C, keep temperature 45min;
The add-on of described low temperature rapid dyeing auxiliary agent is the 2.5% of described wool tops quality; Described low temperature rapid dyeing auxiliary agent is the mixture without the two beta-hydroxyethyl ester of ring monocarboxylic acid and fatty alcohol-polyoxyethylene ether, and it is 3:7 without the mass ratio of the two beta-hydroxyethyl ester of ring monocarboxylic acid and fatty alcohol-polyoxyethylene ether.
2. according to the production method of full wool wool yarn knitted fabric according to claim 1, it is characterised in that: wool tops is contaminated after recombing through bar, also comprises successively: spin, weave, postfinishing process, to make fabric; Postfinishing process comprises heat-setting process peace and washes flat boiling procedure; It is described that flat to wash flat boiling procedure be allow looped fabric carry out braying and crabbing under its flat presentation; The setting temperature of described heat-setting process is 140 DEG C to 150 DEG C, and the speed of a motor vehicle is 25m/min to 30m/min, and heat setting type region length is 12m to 15m; The described flat speed of flat boiling procedure of washing is for 25m/min to 30m/min, and braying region water temperature is 40 DEG C to 45 DEG C, and crabbing region water temperature is 55 DEG C to 60 DEG C.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210342320.6A CN102828330B (en) | 2012-09-17 | 2012-09-17 | Production method of all-wool yarn knitted fabric |
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| CN201210342320.6A Division CN102828330B (en) | 2012-09-17 | 2012-09-17 | Production method of all-wool yarn knitted fabric |
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| CN103938353A CN103938353A (en) | 2014-07-23 |
| CN103938353B true CN103938353B (en) | 2016-06-01 |
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| CN201410224336.6A Active CN103966865B (en) | 2012-09-17 | 2012-09-17 | A kind of colouring method and apply the fabric plus material producing method of this colouring method |
| CN201410141983.0A Active CN103938352B (en) | 2012-09-17 | 2012-09-17 | Pure-wool yarn knitted fabric production method capable of protecting wool against damage |
| CN201410141985.XA Active CN103938354B (en) | 2012-09-17 | 2012-09-17 | The production method of the full wool wool yarn knitted fabric that fabric resilience is good |
| CN201210342320.6A Active CN102828330B (en) | 2012-09-17 | 2012-09-17 | Production method of all-wool yarn knitted fabric |
| CN201410224189.2A Active CN103966789B (en) | 2012-09-17 | 2012-09-17 | A kind of production method of fabric |
| CN201410141984.5A Active CN103938353B (en) | 2012-09-17 | 2012-09-17 | The production method of the full wool wool yarn knitted fabric that dyeing step is less |
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| CN201410224336.6A Active CN103966865B (en) | 2012-09-17 | 2012-09-17 | A kind of colouring method and apply the fabric plus material producing method of this colouring method |
| CN201410141983.0A Active CN103938352B (en) | 2012-09-17 | 2012-09-17 | Pure-wool yarn knitted fabric production method capable of protecting wool against damage |
| CN201410141985.XA Active CN103938354B (en) | 2012-09-17 | 2012-09-17 | The production method of the full wool wool yarn knitted fabric that fabric resilience is good |
| CN201210342320.6A Active CN102828330B (en) | 2012-09-17 | 2012-09-17 | Production method of all-wool yarn knitted fabric |
| CN201410224189.2A Active CN103966789B (en) | 2012-09-17 | 2012-09-17 | A kind of production method of fabric |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN103966865B (en) | 2016-03-16 |
| CN102828330B (en) | 2014-05-14 |
| CN103938354B (en) | 2016-02-10 |
| CN103938352A (en) | 2014-07-23 |
| CN103966865A (en) | 2014-08-06 |
| CN103966789A (en) | 2014-08-06 |
| CN103938354A (en) | 2014-07-23 |
| CN102828330A (en) | 2012-12-19 |
| CN103938352B (en) | 2015-07-15 |
| CN103966789B (en) | 2016-03-16 |
| CN103938353A (en) | 2014-07-23 |
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