CN103963508A - Ageing method for American style furniture through coating and archaizing - Google Patents
Ageing method for American style furniture through coating and archaizing Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000000576 coating method Methods 0.000 title description 5
- 239000011248 coating agent Substances 0.000 title description 3
- 230000032683 aging Effects 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 12
- 239000003292 glue Substances 0.000 claims abstract description 5
- 239000003973 paint Substances 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 6
- 230000001680 brushing effect Effects 0.000 claims description 2
- 230000037452 priming Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 34
- 238000010422 painting Methods 0.000 abstract description 8
- 238000012937 correction Methods 0.000 abstract description 5
- 238000007639 printing Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 230000008439 repair process Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000006221 furniture coating Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Abstract
美式家具涂装仿古做旧方法,包括:白身产品表面破坏处理;素材修色;底色处理;胶固处理;擦拭处理;一道底漆处理;在三张制作样板上分别形成干刷图案、牛尾图案、喷点图案;用扫描仪将三张制作样板上的图案分别扫描到电脑中,经处理后,存入到图元素材库内;根据产品的设计尺寸和颜色要求对图案进行组合修整,形成集干刷、牛尾、喷点和明暗线于一体的电子图片;通过UV喷墨打印机,将上述电子图片上的图案打印到产品上,形成干刷、牛尾和喷点的做旧效果;一道面漆处理;二道面漆处理,制成成品。采用本制作方法,保证了产品品质的稳定性和一致性、减少了人员投入、节省了工序、缩短了生产周期、提高了生产效率,特别适用于产品的大批量生产。Antique old-fashioned American furniture painting methods, including: surface damage treatment of white body products; material color correction; base color treatment; glue curing treatment; wiping treatment; one primer treatment; Patterns and dot patterns; use a scanner to scan the patterns on the three production templates into the computer, and store them in the graphic element material library after processing; combine and trim the patterns according to the design size and color requirements of the product, Form an electronic picture integrating dry brush, oxtail, spray dots and bright and dark lines; use a UV inkjet printer to print the pattern on the above electronic picture on the product to form an old-fashioned effect of dry brush, oxtail and spray dots; Topcoat treatment; secondary topcoat treatment to make finished products. The production method ensures the stability and consistency of product quality, reduces personnel input, saves procedures, shortens the production cycle, and improves production efficiency, and is especially suitable for mass production of products.
Description
技术领域technical field
本发明涉及家具制造技术领域,特别涉及一种美式家具涂装仿古做旧方法。The invention relates to the technical field of furniture manufacturing, in particular to a method for painting and antique-making American furniture.
背景技术Background technique
目前,美式家具涂装仿古做旧方法主要包括:白身产品表面破坏处理—素材修色—底色处理—胶固处理—擦拭处理—一道底漆处理—人工通过辅助工具先后制作干刷、牛尾和喷点这些做旧要素及明暗线(也称HILI,是用来增强涂装层次感的做旧手法。)—二道底漆处理一人工修补做旧要素—一道面漆处理—人工补色修整—二道面漆处理,制成成品。本做旧涂装工艺主要针对干刷、牛尾、喷点这些做旧要素的叠加来完美地表现出美式涂装丰富的层次感与质感,从而表现出家具丰富的文化底蕴。做旧工艺是美式涂装中的精髓。At present, the antique painting methods of American furniture mainly include: surface damage treatment of white body products - material color correction - base color treatment - glue curing treatment - wiping treatment - one primer treatment - manual production of dry brush, oxtail and Spray these old-fashioned elements and light and dark lines (also called HILI, which is an old-fashioned method used to enhance the layering of the coating.)—Seconder primer treatment—Manual repair of old elements—A topcoat treatment—Manual color correction— Finished with two coats of paint. This old-fashioned painting process is mainly aimed at the superposition of old-fashioned elements such as dry brush, oxtail, and spray spots to perfectly show the rich layering and texture of American-style painting, thereby showing the rich cultural heritage of furniture. Old-fashioned craftsmanship is the essence of American painting.
在现有技术中,在产品上制作做旧要素是通过手工完成,如:制作干刷要素是人工采用毛刷蘸上颜料在产品表面涂刷完成;制作牛尾要素是人工采用工艺刷蘸上颜料在产品表面涂刷完成;制作喷点是人工采用喷枪将颜料喷涂在产品表面完成。另外,制作明暗线也是人工采用毛刷蘸上颜料在产品表面涂刷完成。采用上述涂装方法需要大量的操作人员配合完成,人员投入较大,在生产过程中需要通过作业指导书明确员工的工作范围、对工作量进行分配,指导员工的作业标准,品质控制重点,管理难度是非常大的;由于操作人员的技术水平和熟练程度不一致,不能保证产品品质的稳定性和一致性,尤其不适用于产品的大批量生产;另外,产品的生产周期也较长,人工通过辅助工具在产品上制作做旧要素时,1人次完成1件产品大约需要40分钟左右的时间,生产效率有待大幅度提高。In the prior art, making old-fashioned elements on products is done by hand, such as: making dry brush elements is manually dipped in paint on the product surface with a brush; making oxtail elements is manually dipped in paint with a craft brush Brushing is completed on the surface of the product; the production of spray points is completed by manually spraying the paint on the surface of the product with a spray gun. In addition, the production of light and dark lines is also done manually with a brush dipped in paint on the surface of the product. The above-mentioned coating method requires a large number of operators to cooperate to complete, and the personnel investment is relatively large. In the production process, it is necessary to clarify the scope of work of the employees, allocate the workload, guide the employees' operating standards, focus on quality control, and management. The difficulty is very great; due to the inconsistent technical level and proficiency of the operators, the stability and consistency of product quality cannot be guaranteed, especially not suitable for mass production of products; in addition, the production cycle of products is also long, manual When auxiliary tools are used to make old-fashioned elements on products, it takes about 40 minutes for one person to complete one product, and the production efficiency needs to be greatly improved.
发明内容Contents of the invention
本发明为解决公知技术中存在的技术问题而提供一种保证产品品质的稳定性和一致性、减少人员投入、节省工序、缩短生产周期、提高生产效率,特别适用于大批量生产的美式家具涂装仿古做旧方法。In order to solve the technical problems existing in the known technology, the present invention provides an American-style furniture coating that ensures the stability and consistency of product quality, reduces personnel investment, saves procedures, shortens the production cycle, and improves production efficiency. It is especially suitable for mass production. Pretending to be antique and old-fashioned.
本发明为解决公知技术中存在的技术问题所采取的技术方案是:The technical scheme that the present invention takes for solving the technical problem existing in known technology is:
美式家具涂装仿古做旧方法,其特征在于,包括如下工序:The method for painting American-style furniture to imitate the old is characterized in that it includes the following steps:
1)白身产品表面破坏处理;1) Surface damage treatment of white body products;
2)素材修色;2) Material correction;
3)底色处理;3) background color treatment;
4)胶固处理;4) Glue treatment;
5)擦拭处理;5) Wipe treatment;
6)一道底漆处理;6) One primer treatment;
7)选取三张制作样板,人工根据色板标准的效果在三张制作样板上分别制作干刷做旧要素、牛尾做旧要素和喷点做旧要素,分别形成干刷图案、牛尾图案和喷点图案;7) Select three production samples, and artificially make dry brush old-fashioned elements, oxtail old-fashioned elements and spray dot old-fashioned elements on the three production sample boards according to the effect of the color board standard, and form dry brush patterns, oxtail patterns and spray-painted elements respectively. dot pattern;
8)用扫描仪将三张制作样板上的图案分别扫描到电脑中,然后利用图形处理软件及图像图片软件对各图案进行处理,使各图案中做旧要素以外的部分为透明状态,最后建立图元素材库,将处理的各图案存入到其中;8) Use a scanner to scan the patterns on the three production templates into the computer, and then use graphics processing software and image software to process each pattern, so that the parts other than the old elements in each pattern are transparent, and finally establish Graphic element material library, store the processed patterns in it;
9)根据产品的设计尺寸和颜色要求,从图元素材库中提取对应的图案,然后通过图形处理软件和图像图片处理软件对图案进行组合修整,形成产品所需要的集干刷、牛尾、喷点和明暗线于一体的电子图片,并存档;9) According to the design size and color requirements of the product, the corresponding pattern is extracted from the graphic element material library, and then the pattern is combined and trimmed by the graphics processing software and the image image processing software to form the dry brush, oxtail, and spray required by the product. Electronic pictures of dots and light and dark lines, and archive them;
10)通过UV喷墨打印机,将步骤9中形成的电子图片上的图案打印到产品上,使产品的表面一次形成干刷、牛尾和喷点的做旧效果。10) Print the pattern on the electronic image formed in step 9 onto the product by a UV inkjet printer, so that the surface of the product forms the old-fashioned effect of dry brush, oxtail and spray point at one time.
11)一道面漆处理11) A top coat treatment
12)二道面漆处理,制成成品。12) Secondary topcoat treatment to make finished products.
本发明还可以进一步采取的技术方案为:The technical scheme that the present invention can also take further is:
所述第七工序中的制作样板选用A4规格的菲林片,在菲林片上制作做旧要素前和制作做旧要素后均需要喷涂透明底漆。The production model in the seventh process is a film sheet of A4 size, and a transparent primer needs to be sprayed on the film sheet before and after making the old elements.
本发明具有的优点和积极效果是:The advantages and positive effects that the present invention has are:
本制作方法将手工完成的美式涂装做旧图案采集到电脑中,再通过图形处理软件和图像图片处理软件结合使用,生成做旧效果图形素材库,根据不同产品的风格,便捷、快速地生成电子图档,最后通过UV喷墨打印机完成在家具表面的打印。该种制作方法相比于现有纯手工制作方法,由以前手工完成的三道做旧要素制作工序缩减到一道打印工序,从而节省了工序和大幅度节省了人员投入,用打印方式完成做旧要素的制作,大约1分钟左右的时间就能完成1件产品的制作,其相比于现有技术效率提高了近40倍,进而也大幅度缩短了生产周期。另外,由于采用打印的方式完成做旧效果,因此,保证了产品品质的稳定性和一致性。在产品上制作完做旧要素后,不需要再进行后续的修补和补色修整,从而更进一步节省了工序和缩短了生产周期。In this production method, the hand-made American-style painting pattern is collected into the computer, and then used in combination with graphics processing software and image image processing software to generate a graphic material library of distressing effect, which can be generated conveniently and quickly according to the style of different products. Electronic graphic files, and finally complete the printing on the surface of the furniture through a UV inkjet printer. Compared with the existing purely manual production method, this production method reduces the previous three manual production processes of old-fashioned elements to one printing process, thereby saving the process and greatly saving personnel investment, and the old-fashioned process is completed by printing The production of the elements can complete the production of a product in about 1 minute, which is nearly 40 times more efficient than the existing technology, and thus greatly shortens the production cycle. In addition, since the old-fashioned effect is achieved by printing, the stability and consistency of product quality are guaranteed. After the old-fashioned elements are made on the product, there is no need for subsequent repairs and color corrections, which further saves the process and shortens the production cycle.
具体实施方式Detailed ways
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例:In order to further understand the content of the invention, features and effects of the present invention, the following examples are hereby given:
美式家具涂装仿古做旧方法,其特征在于,包括如下工序:The method for painting American-style furniture to imitate the old is characterized in that it includes the following steps:
1)白身产品表面破坏处理:通过人工利用石块、钉子、木锉、刻刀在木材表面生成立体的痕迹,体现家具历经长期使用后的效果。1) Surface damage treatment of white body products: by artificially using stones, nails, wooden files, and carving knives to generate three-dimensional marks on the wood surface, reflecting the effect of furniture after long-term use.
2)素材修色:是利用颜色调整产品素材本身的颜色色差。2) Material color correction: it is to use color to adjust the color difference of the product material itself.
3)底色处理:是均匀喷涂材质表面,改变材质本身的颜色。3) Base color treatment: it is to uniformly spray the surface of the material to change the color of the material itself.
4)胶固处理:是用涂料封固表面颜色,以及促进材质表面吸收颜色均匀一致性。4) Glue treatment: it is to use paint to seal the surface color, and to promote the uniformity of material surface absorption color.
5)擦拭处理;是将油性颜料渗透到木材导管,增强材质自然纹理。5) Wiping treatment: it is to infiltrate the oily pigment into the wood conduit to enhance the natural texture of the material.
6)一道底漆处理;是在材质的表面形成一层保护膜。6) A primer treatment; it is to form a protective film on the surface of the material.
7)选取三张制作样板,人工根据色板标准的效果在三张制作样板上分别制作干刷做旧要素、牛尾做旧要素和喷点做旧要素,分别形成干刷图案、牛尾图案和喷点图案。在三张制作样板上制作做旧要素的方式和采用的工具参考现有技术。7) Select three production samples, and artificially make dry brush old-fashioned elements, oxtail old-fashioned elements and spray dot old-fashioned elements on the three production sample boards according to the effect of the color board standard, and form dry brush patterns, oxtail patterns and spray-painted elements respectively. dot pattern. The methods and tools used to make old-fashioned elements on the three production templates refer to the existing technology.
8)用扫描仪将三张制作样板上的图案分别扫描到电脑中,然后利用图形处理软件及图像图片处理软件对各图案进行处理,使各图案中做旧要素以外的部分为透明状态,最后建立图元素材库,将处理的各图案存入到其中。常采用的图形处理软件为CAD类的矢量图处理软件,常采用的图像图片处理软件为PHOTOSHOP软件。8) Use a scanner to scan the patterns on the three production templates into the computer respectively, and then use graphics processing software and image processing software to process each pattern, so that the parts other than the old elements in each pattern are transparent, and finally Create a graphic element material library, and store the processed patterns into it. The commonly used graphics processing software is CAD vector graphics processing software, and the commonly used image and picture processing software is PHOTOSHOP software.
9)根据产品的设计尺寸和颜色要求,从图元素材库中提取对应的图案,然后通过图像处理软件和图像图片处理软件对图案进行组合修整,形成产品所需要的集干刷、牛尾、喷点和明暗线于一体的电子图片,并存档。9) According to the design size and color requirements of the product, extract the corresponding pattern from the graphic element material library, and then use the image processing software and image image processing software to combine and trim the pattern to form the dry brush, oxtail, and spray required by the product. Electronic pictures of dots and light and dark lines, and archive them.
10)通过UV喷墨打印机,将步骤9中形成的电子图片上的图案打印到产品上,使产品的表面一次形成干刷、牛尾和喷点的做旧效果。10) Print the pattern on the electronic image formed in step 9 onto the product by a UV inkjet printer, so that the surface of the product forms the old-fashioned effect of dry brush, oxtail and spray point at one time.
11)一道面漆处理:是起做旧效果保护作用,并增强产品涂膜,保护材质的作用。11) One topcoat treatment: it plays the role of protecting the old effect, enhancing the coating film of the product, and protecting the material.
12)二道面漆处理,制成成品。该处理的作用是:提高产品亮度与手感。12) Secondary topcoat treatment to make finished products. The function of this treatment is to improve the brightness and hand feeling of the product.
上述技术方案中,所述制作样板进一步优选为A4规格的菲林片,在菲林片上制作做旧要素前和制作做旧要素后均需要喷涂透明底漆。在菲林片上制作做旧要素前喷涂透明底漆的目的是:使做旧要素附着在菲林片上。在菲林片上制作做旧要素后喷涂透明底漆的目的是:使图案牢固的附着在菲林片上,防止菲林片上的图案被擦掉。In the above technical solution, the production template is further preferably an A4-sized film sheet, and a transparent primer needs to be sprayed on the film sheet before and after making the old-fashioned elements. The purpose of spraying the transparent primer before making the old elements on the film is to make the old elements adhere to the film. The purpose of spraying the transparent primer after making old elements on the film is to make the pattern firmly adhere to the film and prevent the pattern on the film from being wiped off.
上述涂装方法中提及的“制作样板”除采用菲林片外,还可以采用白色涂漆板等。The "production model" mentioned in the above coating method can also use white painted boards, etc. in addition to film sheets.
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