CN103935568B - A kind of boxlike intelligent product flexible package manufacturing line - Google Patents
A kind of boxlike intelligent product flexible package manufacturing line Download PDFInfo
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- CN103935568B CN103935568B CN201410060442.5A CN201410060442A CN103935568B CN 103935568 B CN103935568 B CN 103935568B CN 201410060442 A CN201410060442 A CN 201410060442A CN 103935568 B CN103935568 B CN 103935568B
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Abstract
The invention discloses a kind of boxlike intelligent product flexible package manufacturing line, comprise the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer and four control housings; Be provided with scanner between the upper line segment of the first drum conveying line and lower line segment successively, film sealing machine, transfer enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment to be provided with casing; Pallet, wrapping machine and the first compress is provided with successively between the upper line segment of second tin roller travel line and lower line segment; Robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line.The present invention can the boxlike product of compatible multiple different profile, can full-automatic intelligent complete reach the standard grade, sealer, vacuumize, unpack, cartonning, joint sealing, weigh, pack, piling, mark, the operation such as roll off the production line; Applicability of the present invention is wide, is applicable to the packaging of a lot of product of communications industry.
Description
Technical field
The present invention relates to product film packaging field, particularly relate to a kind of intelligent flexible packaging production line for boxlike product, the present invention is applicable to the packaging of RRU product.
Background technology
Due to the packaging demand that the fields such as machine manufacture, assembling, food, medicine are huge, intelligent flexible automatic packaging production line remains alarming development speed.Intellectuality simultaneously, automation, controllability, compatible technical requirements are had higher requirement to domestic intelligent flexible automatic packaging production line production industry.Relevant expert points out, intelligent flexible automatic packaging production line industry also has huge development potentiality, and domestic production enterprise must actively upgrade technologies, and improves industry to the adaptive capacity in market, meet the demand of producing better by technology innovation.
And there is no at present can the packaging production line of compatible multiple different profile boxlike product.
Summary of the invention
The invention provides a kind of boxlike intelligent product flexible package manufacturing line, can compatible multiple different profile boxlike product.
For solving above technical matters, the present invention provides following technical scheme:
A kind of boxlike intelligent product flexible package manufacturing line, its special character is:
Comprise the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer, the first control housing, the second control housing, the 3rd control housing and the 4th control housing;
Be provided with scanner between the upper line segment of described first drum conveying line and lower line segment successively, film sealing machine, transfer enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment to be provided with casing;
Pallet, wrapping machine and the first compress is provided with successively between the upper line segment of described second tin roller travel line and lower line segment;
Described robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line;
The intercommunication of described manufacturing line MES system and WINCC system, manufacturing line MES system and enterprise MES system intercom mutually, the first control housing, the second control housing, the 3rd control housing and the 4th control housing respectively with the intercommunication of manufacturing line MES system and WINCC system;
The dimension information of product to be packaged is sent to manufacturing line MES system by enterprise's MES system; This dimension information is sent to film sealing machine by the first control housing by manufacturing line MES system, by the second control housing, this dimension information is sent to transfer respectively and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, by the 3rd control housing, buttress shape information is sent to robot palletizer, by the 4th control housing, buttress shape information is sent to wrapping machine and the first compress;
Film sealing machine is used for carrying out sealer to the product corresponding with the dimension information that film sealing machine receives; Transfer enters punch-out equipment and is provided with fixture for gripping product, and size and the transfer of this fixture enter punch-out equipment and receive dimension information and mate;
First control housing scanner scans product to be packaged, controls film sealing machine and carries out sealer to scanned product; Scanner is that manufacturing line MES system is the manufacturing line MES system for this sequence number being sent to enterprise's MES system for scanning product, obtaining the sequence number corresponding with product and this sequence number be sent to respectively the scanner of WINCC system and manufacturing line MES system;
Second control housing controls transfer and enters punch-out equipment and install in casing by product to be packaged, controls a word cartoning sealing machine and Armofangle case sealer carries out joint sealing to the casing that product to be packaged is housed;
3rd control housing controls robot palletizer by the transferred product of the first drum conveying line on the pallet of second tin roller travel line, and robot palletizer is for after transferred product being arrived, and pallet is formed the robot palletizer piling up neatly body with buttress shape information match;
4th control housing controls wrapping machine and is wound around buttress body, controls the first compress and packs to buttress body.
The upper line segment place of above-mentioned first drum conveying line is provided with for by the reach the standard grade robot of transferred product to the first drum conveying line; First drum conveying line is also provided with case unpacker, weigher and marking machine;
Described casing enters to transfer the casing that punch-out equipment provides by case unpacker; Robot of reaching the standard grade is the robot of reaching the standard grade for selecting the product mated with described dimension information, and the size of casing is mated with described dimension information; Weigher and marking machine are successively set between the lower line segment of Armofangle case sealer and the first drum conveying line;
Described dimension information is sent to robot of reaching the standard grade by the first control housing by manufacturing line MES system, by the second control housing, this dimension information is sent to case unpacker, by the 3rd control housing, this dimension information is sent to weigher and marking machine respectively;
Weigher is for weighing to product to be packaged, obtain product weight information, the product weight information of acquisition is sent to the weigher of manufacturing line MES system, manufacturing line MES system is for the product weight received information being sent to marking machine, the product weight information received being sent to the manufacturing line MES system of enterprise's MES system;
First control housing is for controlling to reach the standard grade robot by the transferred product of selection to the first drum conveying line;
Second control housing provides casing for controlling case unpacker;
3rd control housing is weighed to product for controlling weigher, controls marking machine and carries out mark to product.
The second compress, buttress body weigher and buttress body marking machine is provided with successively between above-mentioned first compress and the lower line segment of second tin roller travel line;
Buttress shape information is sent to the second compress, buttress body weigher and buttress body marking machine by the 4th control housing by manufacturing line MES system;
Buttress body weigher is for weighing to buttress body, obtain buttress body weight information, buttress body weight information is sent to the buttress body weigher of manufacturing line MES system, manufacturing line MES system is for the buttress received body weight information being sent to buttress body marking machine, the buttress body weight information received being sent to the manufacturing line MES system of enterprise's MES system;
4th control housing is packed to buttress body for controlling the second compress, controls buttress body weigher and weighs to buttress body, controls buttress body marking machine and carries out mark to buttress body.
Above-mentioned film sealing machine is provided with vacuum unit; This vacuum unit is used for vacuumizing process to the product of sealer.
Above-mentioned first compress and the second compress are wears sword compress.
Above-mentioned dimension information comprises the length of product, width and height.
Above-mentioned casing is carton.
The present invention has following technique effect:
1) the present invention can the boxlike product of compatible multiple different profile, can full-automatic intelligent complete reach the standard grade, sealer, vacuumize, unpack, cartonning, joint sealing, weigh, pack, piling, mark, the operation such as roll off the production line.
2) intelligent flexible design, whole manufacturing line compatible profile can be not more than the oad product of 580mm × 440mm × 240mm.
3) automatic packaging manufacturing line beat 15 seconds.
4) the present invention can complete the operations such as automatic film sealing, automatically cartonning.
5) the present invention adopts intelligent production model, all devices of the present invention can with manufacturing line MES system and the real-time communication of WINCC system, dynamic conditioning technological parameter.
6) the present invention has intelligent thread-changing function, and enterprise's MES system is to after manufacturing line MES system transmission task, and manufacturing line MES system can all parameters of intelligent decision product, and under pass to each production facilities on manufacturing line; The automatic thread-changing of manufacturing line can be completed.
7) to reach the standard grade the supporting vision system of robot, can the shape of intelligent decision product and position, accurately complete various type product and to reach the standard grade function.
8) whole manufacturing line exists as a node of enterprise's MES system, and achieve network management, all production datas and task data all can real time bidirectional transmission.
9) reach the standard grade robot and robot palletizer all adopts standard industrial robot, ensure that in the compatibility of link and piling link of reaching the standard grade.
10) applicability is wide, is not only applicable to the packaging of a lot of product of communications industry, and can adapts to the packaging of other industry corresponding size product domestic.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Detailed description of the invention
The invention provides a kind of boxlike intelligent product flexible package manufacturing line, as shown in Figure 1, the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer, the first control housing, the second control housing, the 3rd control housing and the 4th control housing is comprised; Be provided with scanner between the upper line segment of the first drum conveying line and lower line segment successively, film sealing machine, transfer enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment to be provided with casing; Pallet, wrapping machine and the first compress is provided with successively between the upper line segment of second tin roller travel line and lower line segment; Robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line.
The intercommunication of manufacturing line MES system and WINCC system, manufacturing line MES system and enterprise MES system intercom mutually, the first control housing, the second control housing, the 3rd control housing and the 4th control housing respectively with the intercommunication of manufacturing line MES system and WINCC system.
The dimension information of product to be packaged is sent to manufacturing line MES system by enterprise's MES system; This dimension information is sent to film sealing machine by the first control housing by manufacturing line MES system, by the second control housing, this dimension information is sent to transfer respectively and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, by the 3rd control housing, buttress shape information is sent to robot palletizer, by the 4th control housing, buttress shape information is sent to wrapping machine and the first compress; Film sealing machine is used for carrying out sealer to the product corresponding with the dimension information that film sealing machine receives; Transfer enters punch-out equipment and is provided with fixture for gripping product, and size and the transfer of this fixture enter punch-out equipment and receive dimension information and mate.
First control housing scanner scans product to be packaged, controls film sealing machine and carries out sealer to scanned product; Scanner is that manufacturing line MES system is the manufacturing line MES system for this sequence number being sent to enterprise's MES system for scanning product, obtaining the sequence number corresponding with product and this sequence number be sent to respectively the scanner of WINCC system and manufacturing line MES system; Second control housing controls transfer and enters punch-out equipment and install in casing by product to be packaged, controls a word cartoning sealing machine and Armofangle case sealer carries out joint sealing to the casing that product to be packaged is housed; 3rd control housing controls robot palletizer by the transferred product of the first drum conveying line on the pallet of second tin roller travel line, and robot palletizer is for after transferred product being arrived, and pallet is formed the robot palletizer piling up neatly body with buttress shape information match; Pallet has multiple, the corresponding sequence number of each pallet; 4th control housing controls wrapping machine and is wound around buttress body, controls the first compress and packs to buttress body.
The upper line segment place of the first drum conveying line is provided with for by the reach the standard grade robot of transferred product to the first drum conveying line; First drum conveying line is also provided with case unpacker, weigher and marking machine; Casing enters to transfer the casing that punch-out equipment provides by case unpacker; Robot of reaching the standard grade is the robot of reaching the standard grade for selecting the product mated with described dimension information, and the size of casing is mated with described dimension information; Weigher and marking machine are successively set between the lower line segment of Armofangle case sealer and the first drum conveying line.
Described dimension information is sent to robot of reaching the standard grade by the first control housing by manufacturing line MES system, by the second control housing, this dimension information is sent to case unpacker, by the 3rd control housing, this dimension information is sent to weigher and marking machine respectively.
Weigher is for weighing to product to be packaged, obtain product weight information, the product weight information of acquisition is sent to the weigher of manufacturing line MES system, sequence number corresponding for alleged product is also sent to manufacturing line MES system by weigher, and manufacturing line MES system is for the product weight received information and sequence number being sent to marking machine, also the product weight information received and sequence number being sent to the manufacturing line MES system of enterprise's MES system.
First control housing is for controlling to reach the standard grade robot by the transferred product of selection to the first drum conveying line; Second control housing provides casing for controlling case unpacker; 3rd control housing is weighed to product for controlling weigher, controls marking machine and carries out mark to product.
The second compress, buttress body weigher and buttress body marking machine is provided with successively between the lower line segment of the first compress and second tin roller travel line; Buttress shape information is sent to the second compress, buttress body weigher and buttress body marking machine by the 4th control housing by manufacturing line MES system.
Buttress body weigher is for weighing to buttress body, obtain buttress body weight information, buttress body weight information and the pallet sequence number of placing this buttress body are all sent to the buttress body weigher of manufacturing line MES system, manufacturing line MES system is for the buttress received body weight information and corresponding pallet sequence number being sent to buttress body marking machine, also the buttress body weight information received and corresponding pallet sequence number being sent to the manufacturing line MES system of enterprise's MES system.
4th control housing is packed to buttress body for controlling the second compress, controls buttress body weigher and weighs to buttress body, controls buttress body marking machine and carries out mark to buttress body.
Film sealing machine of the present invention is provided with vacuum unit; This vacuum unit is used for vacuumizing process to the product of sealer.
Wherein, the first compress and the second compress can all adopt wears sword compress, and dimension information of the present invention comprises the length of product, width and height.
Robot of reaching the standard grade of the present invention, scanner, film sealing machine, case unpacker, transfer enter punch-out equipment, a word cartoning sealing machine, Armofangle case sealer, weigher, marking machine, wrapping machine, the first compress, the second compress, buttress body weigher and buttress body marking machine all with manufacturing line MES system and WINCC system real-time Communication for Power, WINCC system is monitored in real time to the present invention
Sealer casing of the present invention can adopt carton, below by specific embodiment, and is described in further detail of the present invention by reference to the accompanying drawings.
Embodiment:
The dimension information of product to be packaged is sent to manufacturing line MES system by enterprise's MES system, this dimension information is sent to robot of reaching the standard grade by manufacturing line MES system again, film sealing machine, transfer enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, and buttress shape information is sent to wrapping machine, the first compress, buttress body weigher and buttress body marking machine by the 3rd control housing by manufacturing line MES system.
Robot of reaching the standard grade coordinates visual identifying system automatic capturing product to reach the standard grade, scanner scans product to be packaged, obtain the sequence number that product is corresponding, and this sequence number is sent to WINCC system and manufacturing line MES system respectively, this sequence number is sent to enterprise's MES system by manufacturing line MES system again; Then film sealing machine carries out envelope sealer to product to be packaged, vacuumizes; Carton plate is unpacked and by bottom one word joint sealing, is then entered transfer and enter punch-out equipment by case unpacker, and transfer enters punch-out equipment and the product after sealer is loaded carton; After vanning, enter a word cartoning sealing machine and corner cartoning sealing machine carries out adhesive tape for sealing boxes to carton; Weigher is weighed to product, and weight information is uploaded to manufacturing line MES system; After manufacturing line MES system integrative product information, issue marking machine, marking machine by the weight information of product and corresponding sequence number at carton both sides mark labeling; Pallet is reached the standard grade from line segment second tin roller travel line, robot palletizer by post label carton on request piling on pallet; Wrapping machine, the first compress, buttress body weigher and buttress body marking machine are all made and the work of piling up neatly shape information matches according to the buttress shape information received: wrapping machine carries out stretch film winding to piling up neatly body, and the first compress and the cooperation of the second compress carry out groined type packing to buttress body; Buttress body weigher by claim to the weight information of buttress body, the pallet sequence number of placing this buttress body be all sent to manufacturing line MES system, the weight information of the buttress body received and corresponding pallet sequence number are sent to buttress body marking machine, also the weight information of this buttress body and corresponding pallet sequence number are sent to enterprise's MES system by manufacturing line MES system.Buttress body marking machine obtains information from manufacturing line MES system, and the weight information of buttress body and corresponding pallet sequence number are carried out mark labeling to buttress body both sides by buttress body marking machine; Finally pile up neatly body to roll off the production line from the lower line segment of second tin roller travel line.
The present invention can the boxlike product of compatible multiple different profile, can full-automatic intelligent complete reach the standard grade, mantle, vacuumize, unpack, cartonning, joint sealing, weigh, pack, piling, mark, the operation such as roll off the production line.Can Intelligent Measurement product type, automatically complete the packing of product.Supporting development technology flow monitoring software and MES system software, achieve the intelligent functions such as production process is monitored in real time, manufacturing parameter optimization, device failure alert, digitalisation logistic track.Manufacturing line MES system of the present invention is docked with enterprise MES system, realizes information interaction, ensures that the production task that whole production line is issued with enterprise's MES system completes Intelligent Dynamic thread-changing.
The product upperlimit of packaging can reach 580mm × 440mm × 240mm, the weight range upper limit can reach 50kg, therefore applicability is very wide, not only has much similar product in communications industry, and can adapt to the packaging of other industry corresponding size product domestic.
Above-described embodiment is a kind of preferred version of the present invention, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (6)
1. a boxlike intelligent product flexible package manufacturing line, is characterized in that:
Comprise the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer, the first control housing, the second control housing, the 3rd control housing and the 4th control housing;
Be provided with scanner between the upper line segment of described first drum conveying line and lower line segment successively, film sealing machine, transfer enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment to be provided with casing;
Pallet, wrapping machine and the first compress is provided with successively between the upper line segment of described second tin roller travel line and lower line segment;
Described robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line;
The intercommunication of described manufacturing line MES system and WINCC system, manufacturing line MES system and enterprise MES system intercom mutually, the first control housing, the second control housing, the 3rd control housing and the 4th control housing respectively with the intercommunication of manufacturing line MES system and WINCC system;
The dimension information of product to be packaged is sent to manufacturing line MES system by enterprise's MES system; This dimension information is sent to film sealing machine by the first control housing by manufacturing line MES system, by the second control housing, this dimension information is sent to transfer respectively and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, by the 3rd control housing, buttress shape information is sent to robot palletizer, by the 4th control housing, buttress shape information is sent to wrapping machine and the first compress;
Film sealing machine is used for carrying out sealer to the product corresponding with the dimension information that film sealing machine receives; Transfer enters punch-out equipment and is provided with fixture for gripping product, and size and the transfer of this fixture enter punch-out equipment and receive dimension information and mate;
First control housing scanner scans product to be packaged, controls film sealing machine and carries out sealer to scanned product; Scanner is that manufacturing line MES system is the manufacturing line MES system for this sequence number being sent to enterprise's MES system for scanning product, obtaining the sequence number corresponding with product and this sequence number be sent to respectively the scanner of WINCC system and manufacturing line MES system;
Second control housing controls transfer and enters punch-out equipment and install in casing by product to be packaged, controls a word cartoning sealing machine and Armofangle case sealer carries out joint sealing to the casing that product to be packaged is housed;
3rd control housing controls robot palletizer by the transferred product of the first drum conveying line on the pallet of second tin roller travel line, and robot palletizer is for after transferred product being arrived, and pallet is formed the robot palletizer piling up neatly body with buttress shape information match;
4th control housing controls wrapping machine and is wound around buttress body, controls the first compress and packs to buttress body;
The upper line segment place of described first drum conveying line is provided with for by the reach the standard grade robot of transferred product to the first drum conveying line; First drum conveying line is also provided with case unpacker, weigher and marking machine;
Described casing enters to transfer the casing that punch-out equipment provides by case unpacker; Robot of reaching the standard grade is the robot of reaching the standard grade for selecting the product mated with described dimension information, and the size of casing is mated with described dimension information; Weigher and marking machine are successively set between the lower line segment of Armofangle case sealer and the first drum conveying line;
Described dimension information is sent to robot of reaching the standard grade by the first control housing by manufacturing line MES system, by the second control housing, this dimension information is sent to case unpacker, by the 3rd control housing, this dimension information is sent to weigher and marking machine respectively;
Weigher is for weighing to product to be packaged, obtain product weight information, the product weight information of acquisition is sent to the weigher of manufacturing line MES system, manufacturing line MES system is for the product weight received information being sent to marking machine, the product weight information received being sent to the manufacturing line MES system of enterprise's MES system;
First control housing is for controlling to reach the standard grade robot by the transferred product of selection to the first drum conveying line;
Second control housing provides casing for controlling case unpacker;
3rd control housing is weighed to product for controlling weigher, controls marking machine and carries out mark to product.
2. a kind of boxlike intelligent product flexible package manufacturing line according to claim 1, is characterized in that: be provided with the second compress, buttress body weigher and buttress body marking machine between described first compress and the lower line segment of second tin roller travel line successively;
Buttress shape information is sent to the second compress, buttress body weigher and buttress body marking machine by the 4th control housing by manufacturing line MES system;
Buttress body weigher is for weighing to buttress body, obtain buttress body weight information, buttress body weight information is sent to the buttress body weigher of manufacturing line MES system, manufacturing line MES system is for the buttress received body weight information being sent to buttress body marking machine, the buttress body weight information received being sent to the manufacturing line MES system of enterprise's MES system;
4th control housing is packed to buttress body for controlling the second compress, controls buttress body weigher and weighs to buttress body, controls buttress body marking machine and carries out mark to buttress body.
3. a kind of boxlike intelligent product flexible package manufacturing line according to claim 2, is characterized in that: described film sealing machine is provided with vacuum unit; This vacuum unit is used for vacuumizing process to the product of sealer.
4. a kind of boxlike intelligent product flexible package manufacturing line according to claim 3, is characterized in that: described first compress and the second compress are wears sword compress.
5. a kind of boxlike intelligent product flexible package manufacturing line according to claim 4, is characterized in that: described dimension information comprises the length of product, width and height.
6. a kind of boxlike intelligent product flexible package manufacturing line according to claim 5, is characterized in that: described casing is carton.
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| CN201410060442.5A CN103935568B (en) | 2014-02-21 | 2014-02-21 | A kind of boxlike intelligent product flexible package manufacturing line |
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