CN104843256A - Catalyst dry processing production line - Google Patents
Catalyst dry processing production line Download PDFInfo
- Publication number
- CN104843256A CN104843256A CN201510182377.8A CN201510182377A CN104843256A CN 104843256 A CN104843256 A CN 104843256A CN 201510182377 A CN201510182377 A CN 201510182377A CN 104843256 A CN104843256 A CN 104843256A
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- China
- Prior art keywords
- robot
- scope
- work
- catalyst
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
Abstract
The invention provides a catalyst dry processing production line, and relates to an automatic catalyst production line. The catalyst dry processing production line is high in automation and operation efficiency, and high in rate of produced finished products. The catalyst dry processing production line comprises four robots and three intermediate transfer belts. Each robot corresponds to one operation sequence. The first operation sequence comprises the first robot and a feeder. The second operation sequence comprises the second robot, a cutting machine and a coding machine. The third operation sequence comprises the third robot and a flaw detector. The fourth operation sequence comprises the fourth robot, a storage rack, a sample delivery belt and a package conveyor belt. The four operation sequences are sequentially connected through the intermediate transfer belts.
Description
Technical field
The present invention relates to a kind of Catalyst Production line, particularly relate to the automatic production line of a kind of catalyst in the dry process segment.
Background technology
The production process of cellular catalyst comprises wet processing and dry processing two big unit.Wherein wet machining cell comprises: extrusion molding, cutting, both ends of the surface overlay film, coding, weigh, drying and other steps, also comprise the transhipment work of freak oil between above steps simultaneously.The freak oil produced through wet machining cell can enter dry machining cell, and dry machining cell comprises: the steps such as stamp, cutting, inspection, storage, also comprise the transhipment work of product between above steps simultaneously.
At present in the production program of cellular catalyst, no matter be in wet machining cell or in dry machining cell, each step is by manually completing substantially above, degree of automation is lower, not only waste time and energy, and work efficiency is lower, especially in handling process, causes the distortion of freak oil because carrier places unfairness, had a strong impact on the yield rate of final products.
Summary of the invention
The technical matters that the present invention mainly solves is to provide that a kind of degree of automation is higher, operating efficiency is also higher, and the dry machining production line of catalyst that the catalyst prod yield rate of producing is higher.
The technical matters that the present invention will solve further is to provide a kind of dry machining production line of catalyst that can successfully manage emergency situation and occur.
The dry machining production line of a kind of catalyst of the present invention, comprising: four robots, wherein the corresponding job sequence of each robot;
First job sequence, comprising: the first robot, feeding machine; The mouth of wherein said feeding machine is positioned at the scope of work of the first robot;
Second job sequence, comprising: the second robot, cutting machine, code printer; Wherein said code printer, cutting machine are positioned at the scope of work of the second robot;
3rd job sequence, comprising: the 3rd robot, fault finder; Wherein said fault finder is positioned at the 3rd robot manipulating task scope;
4th job sequence, comprising: the 4th robot, storage rack, sample belt conveyor, packet conveyer; The input end of wherein said storage rack, sample belt conveyor input end, packet conveyer is positioned at the scope of work of the 4th robot;
Also comprise three middle carousel, wherein the input end of the first middle carousel is positioned at the scope of work of the first robot, and mouth is positioned at the scope of work of the second robot; The input end of the second middle carousel is positioned at the scope of work of the second robot, and mouth is positioned at the scope of work of the 3rd robot; The input end of the 3rd middle carousel is positioned at the scope of work of the 3rd robot, and mouth is positioned at the scope of work of the 4th robot;
Code reader and checkout facility is also provided with on the 3rd middle carousel.
The dry machining production line of a kind of catalyst of the present invention, also comprises an emergent belt conveyor; The input end of described emergent belt conveyor is positioned at the scope of work of the first robot, and mouth is positioned at the scope of work of the second robot.
The dry machining production line of a kind of catalyst of the present invention, the first job sequence also comprises temporary shelf, and described temporary shelf are positioned at the scope of work of the first robot.
The dry machining production line of a kind of catalyst of the present invention, the storage rack in the 4th job sequence is rotating disc type storage rack, and described 4th robot is positioned at the center of rotating disc type storage rack.
The dry machining production line of a kind of catalyst of the present invention, the 4th job sequence comprises three packet conveyers.
The dry machining production line of a kind of catalyst of the present invention is integrated with all technique of dry processing of catalyst, and by introducing robot, make the dry machining production line of a kind of catalyst of the present invention can full automation realize catalysis dry processing, both saved manpower and turn improved production efficiency, and the finished catalyst yield rate using the dry machining production line of a kind of catalyst of the present invention to produce is higher.
The emergent belt conveyor that the present invention is arranged, temporary shelf play emergencing action, once the first middle carousel et out of order, emergent belt conveyor just can replace the first middle carousel to fulfil assignment task.When the mouth of feeding machine occurs that product is piled up, temporary shelf can play the effect of temporary transient storage products.In a word, the emergency serving unit arranged in the present system has evaded the possibility that paralysis occurs manufacturing line effectively.
Below in conjunction with accompanying drawing to the dry machining production line of a kind of catalyst of invention, be described further.
Accompanying drawing explanation
Fig. 1 is the structural representation of the dry machining production line of a kind of catalyst of the present invention.
Detailed description of the invention
As shown in Figure 1, the dry machining production line of a kind of catalyst of the present invention, comprising: four robots, wherein the corresponding job sequence of each robot;
First job sequence, comprising: the first robot A, three feeding machines 11, temporary shelf 12; Wherein the first robot A is for hanging slide rail robot; Three feeding machines 11 are set up in parallel, and the mouth of each feeding machine 11, temporary shelf 12 are positioned at the scope of work of the first robot A.
Second job sequence, comprising: the second robot B, code printer 21, cutting machine 22; Wherein code printer 21, cutting machine 22 are positioned at the scope of work of the second robot B.
3rd job sequence, comprising: the 3rd robot C, fault finder 31; Wherein fault finder 31 is positioned at the 3rd robot C scope of work.
4th job sequence, comprising: the 4th robot D, rotating disc type storage rack 51, sample belt conveyor 52, three packet conveyers 53; Wherein the input end of rotating disc type storage rack 51, sample belt conveyor 52 input end, three packet conveyers 53 is positioned at the scope of work of the 4th robot D, and the 4th robot D is positioned at the center of rotating disc type storage rack 51.
Also comprise three middle carousel, wherein the input end of the first middle carousel a is positioned at the scope of work of the first robot A, and mouth is positioned at the scope of work of the second robot B; The input end of the second middle carousel c is positioned at the scope of work of the second robot B, and mouth is positioned at the scope of work of the 3rd robot C; The input end of the 3rd middle carousel d is positioned at the scope of work of the 3rd robot C, and mouth is positioned at the scope of work of the 4th robot D.
Also comprise an emergent belt conveyor b; The input end of emergent belt conveyor b is positioned at the scope of work of the first robot A, and mouth is positioned at the scope of work of the second robot B.
Code reader 41 and checkout facility 42 is also provided with on the 3rd middle carousel d.
The dry machining production line technological process of a kind of catalyst of the present invention is:
1. three feeding machines be set up in parallel 11 first in the first job sequence are sustainable supply catalyst freak oil respectively; The catalyst freak oil that first robot A continues feeding machine 11 to supply simultaneously are transferred to the input end of the first middle carousel a by sucked type handgrip, catalyst freak oil are delivered to the mouth of the first middle carousel a by the first middle carousel a.
2. then the second robot B captures catalyst freak oil from the first middle carousel a mouth, and these catalyst freak oil are delivered to code printer 21.First code printer 21 reads in the coding sprayed in the wet machining production line of catalyst, and then stamp again, and this computer-chronograph can record the stamp result of each catalyst freak oil.
3. then the second robot B captures the successful catalyst freak oil of stamp from code printer 21, and these catalyst freak oil are transferred to cutting machine 22.Cutting machine 22 pairs of catalyst freak oil cut, to obtain the catalyst freak oil that section flushes.
4. then the second robot B captures the catalyst freak oil of well cutting from cutting machine 22, and these catalyst freak oil are transferred to the second middle carousel c, catalyst freak oil are delivered to the mouth of the second middle carousel c by the second middle carousel c.
5. then the 3rd robot C captures catalyst freak oil from the mouth of the second middle carousel c, and these catalyst freak oil are transferred to fault finder 31 carry out end carrying out flaw detection.This computer-chronograph can record the check result of each catalyst freak oil.
6. then these catalyst freak oil are just transferred to the input end of the 3rd middle carousel d by the 3rd robot C, and these catalyst freak oil are delivered to the mouth of the 3rd middle carousel d by the 3rd middle carousel d.Before wherein catalyst freak oil arrive the mouth of the 3rd middle carousel d, successively have passed the reading code of code reader 41 and the outer inspection of automatic checkout equipment 42, this computer-chronograph can record the check result of each catalyst freak oil.
7. then the 4th robot D captures catalyst freak oil from the mouth of the 3rd middle carousel d;
1) if the catalyst freak oil captured are problematic catalyst freak oil of configuration inspection in the catalyst freak oil of reading code failure in second step, the 4th step or the 5th step, then these catalyst freak oil can be transferred to the input end of sample belt conveyor 52 by the 4th robot D.These catalyst freak oil are transferred to the mouth of sample belt conveyor 52 by sample belt conveyor 52, and after artificial stamp, school are repaiied, become finished catalyst be stored in rotating disc type storage rack 51;
2) if the catalyst captured is qualified finished catalyst, then this finished catalyst directly can be transferred to rotating disc type storage rack 51 and store by the 4th robot D.
8., when follow-up terms of packing meets, the 4th robot D can capture finished catalyst from rotating disc type storage rack 51 and be transferred to the input end of packet conveyer 53, and finished catalyst is delivered to downstream program and packs by packet conveyer 53.
The dry machining production line of a kind of catalyst of the present invention is integrated with all technique of dry processing of catalyst, and by introducing robot, make the dry machining production line of a kind of catalyst of the present invention can full automation realize catalysis dry processing, both saved manpower and turn improved production efficiency, and the finished catalyst yield rate using the dry machining production line of a kind of catalyst of the present invention to produce is higher.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (5)
1. the dry machining production line of catalyst, comprising: four robots, wherein the corresponding job sequence of each robot;
First job sequence, comprising: the first robot, feeding machine; The mouth of wherein said feeding machine is positioned at the scope of work of the first robot;
Second job sequence, comprising: the second robot, cutting machine, code printer; Wherein said code printer, cutting machine are positioned at the scope of work of the second robot;
3rd job sequence, comprising: the 3rd robot, fault finder; Wherein said fault finder is positioned at the 3rd robot manipulating task scope;
4th job sequence, comprising: the 4th robot, storage rack, sample belt conveyor, packet conveyer; The input end of wherein said storage rack, sample belt conveyor input end, packet conveyer is positioned at the scope of work of the 4th robot;
Also comprise three middle carousel, wherein the input end of the first middle carousel is positioned at the scope of work of the first robot, and mouth is positioned at the scope of work of the second robot; The input end of the second middle carousel is positioned at the scope of work of the second robot, and mouth is positioned at the scope of work of the 3rd robot; The input end of the 3rd middle carousel is positioned at the scope of work of the 3rd robot, and mouth is positioned at the scope of work of the 4th robot;
Code reader and checkout facility is also provided with on the 3rd middle carousel.
2. the dry machining production line of a kind of catalyst according to claim 1, is characterized in that: also comprise an emergent belt conveyor; The input end of described emergent belt conveyor is positioned at the scope of work of the first robot, and mouth is positioned at the scope of work of the second robot.
3. the dry machining production line of a kind of catalyst according to claim 1, is characterized in that: the first job sequence also comprises temporary shelf, and described temporary shelf are positioned at the scope of work of the first robot.
4. the dry machining production line of a kind of catalyst according to claim 1, it is characterized in that: the storage rack in the 4th job sequence is rotating disc type storage rack, described 4th robot is positioned at the center of rotating disc type storage rack.
5. the dry machining production line of a kind of catalyst according to claim 1, is characterized in that: the 4th job sequence comprises three packet conveyers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510182377.8A CN104843256A (en) | 2015-04-16 | 2015-04-16 | Catalyst dry processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510182377.8A CN104843256A (en) | 2015-04-16 | 2015-04-16 | Catalyst dry processing production line |
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| Publication Number | Publication Date |
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| CN104843256A true CN104843256A (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510182377.8A Pending CN104843256A (en) | 2015-04-16 | 2015-04-16 | Catalyst dry processing production line |
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| CN101446817A (en) * | 2008-12-29 | 2009-06-03 | 重庆大学 | Control system based on PLC for picking, placing, loading and transporting in powder metallurgy production line |
| JP2010221271A (en) * | 2009-03-24 | 2010-10-07 | Hitachi Zosen Fukui Corp | Method for controlling tandem press line, and tandem press line controlled thereby |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN102607338A (en) * | 2012-04-09 | 2012-07-25 | 廊坊智通机器人系统有限公司 | Three-level type automatic ammunition-filling ammunition-pressing production line |
| CN103157521A (en) * | 2013-03-08 | 2013-06-19 | 无锡威孚环保催化剂有限公司 | Full-automatic quantitative honeycomb carrier catalyst coating device |
| CN103286235A (en) * | 2013-04-18 | 2013-09-11 | 重庆市科学技术研究院 | Automatic production line for hot stamping formation of magnesium alloy boards |
| CN103935568A (en) * | 2014-02-21 | 2014-07-23 | 西安航天精密机电研究所 | Intelligent flexible packaging production line for box type products |
| CN104097796A (en) * | 2014-07-03 | 2014-10-15 | 上海发那科机器人有限公司 | Automated assembly line structure of structural stamping parts |
| CN104169004A (en) * | 2013-10-09 | 2014-11-26 | 浙江大学 | Method and apparatus for microwave-assisted regeneration of SCR denitration catalyst |
-
2015
- 2015-04-16 CN CN201510182377.8A patent/CN104843256A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1480984A (en) * | 2002-08-01 | 2004-03-10 | ��ʽ����뵼����Դ�о��� | Mfg. equipment |
| CN101446817A (en) * | 2008-12-29 | 2009-06-03 | 重庆大学 | Control system based on PLC for picking, placing, loading and transporting in powder metallurgy production line |
| JP2010221271A (en) * | 2009-03-24 | 2010-10-07 | Hitachi Zosen Fukui Corp | Method for controlling tandem press line, and tandem press line controlled thereby |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN102607338A (en) * | 2012-04-09 | 2012-07-25 | 廊坊智通机器人系统有限公司 | Three-level type automatic ammunition-filling ammunition-pressing production line |
| CN103157521A (en) * | 2013-03-08 | 2013-06-19 | 无锡威孚环保催化剂有限公司 | Full-automatic quantitative honeycomb carrier catalyst coating device |
| CN103286235A (en) * | 2013-04-18 | 2013-09-11 | 重庆市科学技术研究院 | Automatic production line for hot stamping formation of magnesium alloy boards |
| CN104169004A (en) * | 2013-10-09 | 2014-11-26 | 浙江大学 | Method and apparatus for microwave-assisted regeneration of SCR denitration catalyst |
| CN103935568A (en) * | 2014-02-21 | 2014-07-23 | 西安航天精密机电研究所 | Intelligent flexible packaging production line for box type products |
| CN104097796A (en) * | 2014-07-03 | 2014-10-15 | 上海发那科机器人有限公司 | Automated assembly line structure of structural stamping parts |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150819 |