CN103934206B - The directed sorting sequencing feeding system of a kind of fresh edible maize fringe and directed sorting sort method thereof - Google Patents
The directed sorting sequencing feeding system of a kind of fresh edible maize fringe and directed sorting sort method thereof Download PDFInfo
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Abstract
The present invention relates to the directed sequencing feeding system of a kind of fresh edible maize fringe and directed sorting sort method thereof.This feeding system comprises: sequencing feeding device I, single file transmitting device II, the checkout gear III at linear dimension and angle detecting, directed sorting unit IV, corncob retracting device V, forward single file conveying device VI, oppositely single file conveying device VII and computer VIII.Sort method comprises the following steps: 1. realize the tiling of stacking fresh edible maize fringe, sequence, grouping material loading by automatic charging device I; 2. by single file transmitting device II, the corncob that automatic charging device I falls is carried out single file conveying; 3. realize carrying out online size detection, SHAPE DETECTION and angle detecting to the corncob of single file conveying on single file transmitting device II by sorting unit IV, and testing result is transferred to computer; 4. the result detected according to sorting unit IV to sorting unit IV by computer controlled formulation, sorting, sequence are carried out to fresh edible maize fringe, by the rotation of dialing wheel on directed sorting unit IV, improperly sized corncob is sent into corncob retracting device V, size qualification but the direction corncob contrary with direction initialization sends into reverse single file conveying device VII, size qualification and the direction corncob identical with direction initialization sends into forward single file conveying device VI, realizes the sorting sequencing feeding to fresh edible maize fringe.
Description
Technical field
The present invention relates to a kind of directed sorting automatic sequencing feeding system, particularly the directed sequencing feeding system of a kind of fresh edible maize fringe and directed sorting sort method thereof.
Background technology
In recent years, fresh edible maize plantation, processing industry flourish, great function is played to promotion agriculture-countryside-farmer expanding economy, becomes the new tool that increasing peasant income are got rich.Fresh edible maize is planted, processing industry flourish, facilitate the further demand to fresh edible maize process equipment, and there is a lot of shortcoming and defect in existing fresh edible maize process equipment, be in particular in: automaticity is low, crudy is poor, production efficiency is low, the great number of issues such as function singleness, constrain the production of fresh edible maize processing enterprise, therefore, development of new fresh edible maize automation processing production equipment, realize the automated production of fresh edible maize food, reduce enterprise operation cost, strengthen enterprise competitiveness, increase enterprise's production economy benefit, meet agricultural development demand, promote the fast development of agricultural economy, be necessary.
At present, fresh edible maize food mainly contains fresh edible maize fringe, iblet (can), maize gruel (corn steep liquor) and other corn are as the food such as corn sausage etc. of auxiliary material, but for the processing of fresh edible maize food, primary core missions are exactly peeling, for corn peeling technique, substantially following four kinds of technology modes are all adopted both at home and abroad: 1. fresh edible maize-gather-manual peeling or peeling machine peeling, 2. fresh edible maize-gather-steam is withered-peeling machine peeling, 3. fresh edible maize-gather-blanching-peeling machine peeling, 4. fresh edible maize-gather-cut root-peeling machine peeling.
Wherein: the first processing mode, by the corn of gathering without any pretreatment, direct manual peeling or put on peeling rollers and carry out peeling, manual peeling efficiency is too low, cost of labor is high, substantially do not adopt the method now, fresh edible maize peeling is carried out for directly adopting peeling machine, because bract parcel is tighter, for common one-tenth cooked maize (bract drying is loose) and the fresh edible maize having sword-like leave, certain peeling effect can be played, and for the fresh edible maize without sword-like leave, because peeling rollers is difficult to bract to make it loose by frictional force mode in peeling process, and bract is all connected with root, cause peeling effect poor, even if also need after peeling manually to cut root, efficiency is low, production cost is high.The peeling being mainly used in into cooked maize is in this way produced, and seldom uses now for fresh edible maize processing.
Second and third kind of processing mode, fresh edible maize adopts hot water or steam to carry out pretreatment to corn before peeling, by taking the mode by infiltrating hot water and steam between bracteal leaf of corn layer, make bract withered, lax, thus the adhesive force between bract is reduced, to be conducive to peeling rollers clamping bract in follow-up peeling machine, and peel bract off layer by layer.These two kinds of modes, peeling effect is better, be applicable to extensive corn peeling produce, but, existing equipment, all need the auxiliary equipment such as steam is withered, blanching equipment, charging equipment, equipment is more, and overall dimensions, structure are comparatively large, and floor space is large, need workman many, buying and use cost higher.
4th kind of processing mode, first root is cut to fresh edible maize and (or cut root, the processing mode of crop), by connecting portion excision between bract and corn ear, to reduce the connection tightness degree between bract, peeling machine is adopted to carry out peeling again, this kind of mode, peeling effect is better, and it is little to seed damage in peeling process, although it is excellent that this processing mode has processing technology, use cost is low and be suitable for the advantage of the automated production realizing fresh edible maize product, but, this kind of peeling mode is subject to the restriction of corncob material loading directionality at present, only when fresh edible maize cephlad-caudal is consistent, the automation processing of cutting root crop could be realized, although, manual mode (patent 201010504009.8) also can be adopted to carry out directed sequencing feeding for process or vibration feeding mode carries out directed sequencing feeding, but the material loading speed of these two kinds of material-uploading styles is comparatively slow and operating efficiency is lower, be not suitable for high-speed automated production, a kind of corn ear forwarding device of Jilin University Cui phase moral development and design, this corn ear forwarding device is formed primarily of two belts and swing-bar mechanism three parts, wherein swing-bar mechanism is the core component that corn ear realizes forward.When the miner diameter end of corn ear is when front, corn ear miner diameter end inserts fork hole, fork is at the effect lower swing of corn ear, the miner diameter end of corn ear moves with fork, when fork swings to certain angle, corn ear can depart from belt, falls downwards in the large footpath of corn ear under the effect of gravity and the effect of fork, corn ear realizes upset, becomes large footpath in front transmission.This device sorts at the automatic orientation of front transmission although can realize corn bigger diameter end by mechanical pendulum linkage, but be subject to the restriction of mechanism itself, what fork only relied on self gravitation and realized that corn ear overturns with the interaction of corn can not control, be subject to the restriction of speed of production, meanwhile, this kind of fruit ear reversing mode after testing, qualification rate can reach 70%, automated production requirement can not be met, also do not possess the automatic sorting function of defective corn.
Along with the modern industrialization need of production of fresh edible maize, corn diameter tolerance and length tolerance size are all had higher requirements, also need that root (or cutting the processing mode of root, crop) is cut to employing and control fresh edible maize size, and, although existing fresh edible maize Product processing equipment can carry out preliminary diameter measurement to fresh edible maize fringe, but, certainty of measurement is low, and do not possess length direction measurement function, be unfavorable for improving fresh edible maize certainty of measurement, realizing the selected online of fresh edible maize, is current urgent problem.
At present, also have blanching, the corn peeling pretreatment process cutting root two kinds of mode conbined usage, effect is fine, but also considerably increase equipment investment and use, maintenance cost, but also need a lot of staff, auxiliary equipment is produced, and causes production cost to remain high, adds business burden.Therefore, improve cutting the pre-peeling operation of root (crop) further, improving its result of use, adapt to Product processing demand, is the developing direction of following fresh edible maize peeling processing.
Summary of the invention
In order to overcome the deficiency of existing fresh edible maize fringe feeding system, the invention provides the directed sorting ordering system of a kind of fresh edible maize fringe and directed sorting sort method thereof, this system integrates corn automatic feeding, single file sequence, on-line checkingi, automatic sorting, ensure that corn tiling, grouping, sequence and single file are carried, for corn size, shape, angle detecting, have that automaticity is high, production efficiency is high, production cost is low, long service life, the advantage of reliable in quality.
The object of the present invention is achieved like this, and this feeding system comprises:
A sequencing feeding device I that can realize stacking fresh edible maize fringe tiling sequencing feeding;
Be arranged on the side, output corncob blanking direction of sequencing feeding device I, the single file transmitting device II of fresh edible maize fringe single file transmission can be realized;
Be arranged on the middle part of single file transmitting device II, the checkout gear III of corncob at linear dimension and angle detecting can be realized; Be set in parallel on single file transmitting device II with checkout gear III, realize the directed sorting unit IV of the directed sorting of corncob;
Be arranged on the corncob retracting device V of directed sorting unit IV side, described corncob retracting device V reclaims dials the improperly sized corncob of the online size detection of getting off by directed sorting unit IV;
Be arranged on the reverse single file conveying device VII of directed sorting unit IV opposite side, reverse single file conveying device VII is received in linear dimension and detects the qualified but corncob that direction is contrary with default direction.
Be arranged on the end of single file transmitting device II, and the forward single file receiving system VI be connected with single file transmitting device II, it is qualified that described forward single file receiving system VI is received in linear dimension detection, and the corncob that direction is identical with default direction.
Be arranged on the directed sequencing feeding arrangement adjacent of fresh edible maize fringe of the present invention, with the computer VIII that data wire is connected with sorting unit IV with checkout gear III, the testing result of described computer VIII receiving detection device III, adopts the corncob that Wheel set detecting crosses of dialing of software control sorting unit IV to carry out reclaiming and sequence work.
Described sequencing feeding device I comprises feeding system reducing motor, feeding system belt, feeding system feeding roller, feeding system conveyer belt, feeding system maize ear box, feeding system block and feeding system frame, wherein feeding system reducing motor, feeding system feeding roller, feeding system corn case, feeding system block are fixed in feeding system frame, feeding system reducing motor is by feeding system belt or shaft coupling is direct and feeding system feeding roller is connected, and feeding system feeding roller and feeding system conveyer belt are connected;
Described checkout gear III comprises detection system frame, laser line generator, ccd/cmos sensor, is wherein installed in the top (front and back or left and right are installed) of detection system frame between laser line generator and ccd/cmos sensor at an angle;
Described directed sorting unit IV comprises separation system frame, separation system motor, separation system belt and dials wheel, wherein separation system motor is arranged on the top of separation system frame, dial wheel and be arranged on separation system machine frame inside, separation system motor by separation system belt or shaft coupling with dial wheel and connect.
The directed sorting sort method of described fresh edible maize fringe comprises the following steps:
1., realize the tiling of stacking fresh edible maize fringe, sequence, grouping material loading by automatic charging device I;
2., by single file transmitting device II, the corncob that automatic charging device I falls is carried out single file conveying;
3., by sorting unit IV realize carrying out online size detection, SHAPE DETECTION and angle detecting to the corncob of single file conveying on single file transmitting device II, and testing result is transferred to computer.
4. the result, detected according to sorting unit IV to sorting unit IV by computer controlled formulation, sorting, sequence are carried out to fresh edible maize fringe, by the rotation of dialing wheel on directed sorting unit IV, improperly sized corncob is sent into corncob retracting device V, size qualification but the direction corncob contrary with direction initialization sends into reverse single file conveying device VII, size qualification and the direction corncob identical with direction initialization sends into forward single file conveying device VI, realizes the sorting sequencing feeding to fresh edible maize fringe.
The present invention has the following advantages and good effect:
1, the directed sorting sort method of a kind of fresh edible maize fringe provided by the present invention, by stacking corn tiling sequencing feeding, single file conveying, ensure that corn ordered arrangement material loading, by online size detection, SHAPE DETECTION and angle detecting, screening is carried out and the sorting of different directions corn provides foundation for defective corn, the unidirectional orientation of corn is achieved, for next step corn crop, back-end crop provide condition by the sorting of different directions corn, sequence.
2, the directed sequencing feeding system of a kind of fresh edible maize fringe provided by the present invention, fresh edible maize fringe sequencing feeding device and single file transmitting device, ensure that corn tiles, grouping, sequence and single file are carried, for corn size, shape, angle detecting and sorting create condition, corn is at linear dimension and direction detection device, ensure that fast online, effective identification corn profile, size and direction, for the rejecting of the directed sorting of corn and defective corn creates condition, by corn dividing screening device, different directions can be realized, the sorting work of size corncob, for next step root operation of cutting creates condition.
3, whole system automaticity of the present invention is high; integrate corn automatic feeding, single file sequence, on-line checkingi, automatic sorting system; participate in without the need to lengthy and tedious personnel; compared with sorting with existing artificial orientation; have that automaticity is high, production efficiency is high, production cost is low, long service life; the advantage of reliable in quality, is applicable to the scale of fresh edible maize processing enterprise, automation, e-manufacturing, is conducive to the transformation of enterprise's production mode and development model.
Accompanying drawing explanation
Fig. 1 is fresh edible maize fringe of the present invention directed sequencing feeding overall system architecture schematic diagram;
Fig. 2 is sequencing feeding device I structural representation of the present invention;
Fig. 3 is that the present invention is at linear dimension and direction detection device III structural representation;
Fig. 4 is sorting unit IV structural representation of the present invention;
Fig. 5 is six kinds of version schematic diagrames of conveyer belt in sequencing feeding device I of the present invention;
Fig. 6 is three kinds of version schematic diagrames of baffle plate in sequencing feeding device I of the present invention;
Fig. 7 is fresh edible maize processing method Technology Roadmap of the present invention.
In above-mentioned accompanying drawing, the Reference numeral of each parts is as follows:
Wherein in Fig. 1: I. sequencing feeding device, II. single file conveying device, III. at linear dimension and direction detection device, IV. sorting unit, V. corn case, VI. forward single file conveying device, VII. oppositely single file conveying device, VIII. computer;
Wherein in Fig. 2: 1. feeding system reducing motor, 2. feeding system belt, 3. feeding system feeding roller, 4. feeding system conveyer belt, 5. feeding system corn case, 6. feeding system block, 7. feeding system frame;
Wherein in Fig. 3: 8. detection system frame, 9. laser line generator, 10.ccd/cmos sensor;
Wherein in Fig. 4: 11. separation system frames, 12. separation system motors, 13. separation system belts, 14. separation systems dial wheel;
Detailed description of the invention
As shown in Figure 1: this fresh edible maize fringe directed sorting sequencing feeding system comprises fresh edible maize fringe sequencing feeding device I, single file transmitting device II, corn is at linear dimension and direction detection device III, corn dividing screening device IV, corn retracting device V, forward single file conveying device VI, reverse single file conveying device VII and computer VIII, described sequencing feeding device I and single file transmitting device II, corn is at linear dimension and direction detection device III, directed sorting unit IV is installed in order, single file transmitting device II is placed in side, sequencing feeding device I corncob blanking direction, corn is installed at linear dimension and direction detection device III and corn dividing screening device IV above single file conveying device II, corn dividing screening device IV is positioned at the rear side of corn at linear dimension and direction detection device III, corn retracting device V and reverse single file conveying device VII are positioned at the both sides of corn dividing screening device IV.Forward single file conveying device VI is positioned at the extension of single file transmitting device II.
As shown in Figure 2: described sequencing feeding device I comprises feeding system reducing motor 1, feeding system belt 2, feeding system feeding roller 3, feeding system conveyer belt 4, feeding system corn case 5, feeding system block 6 and feeding system frame 7, feeding system reducing motor 1, feeding system feeding roller 3, feeding system corn case 5, feeding system block 6 is fixed in feeding system frame 7, feeding system reducing motor 1 is by feeding system belt 2 or shaft coupling is direct and feeding system feeding roller 3 is connected, feeding system feeding roller 3 and feeding system conveyer belt 4 are connected.The course of work, feeding system reducing motor 1 is by feeding system belt 2 or shaft coupling is direct and feeding system feeding roller 3 is connected, feeding system conveyer belt 4 is driven to rotate, and drive the corn in feeding system corn case 5 carried out tile, divide into groups material loading, occurs that stacking corn carries out tiling under the effect of feeding system block 6 or landing to feeding system corn case 5 tiles again, divide into groups material loading in feeding process.
The structure of described feeding system conveyer belt 4 can adopt various ways, as shown in Figure 5: in figure, a, b, c, d, e, f are adopted six kinds of shape and structures.
Leave the distance that is less than a corn diameter between described feeding system block 6 and feeding system conveyer belt 4, this distance size is adjustable, and block 6 also can adopt various ways, as shown in Figure 6: in figure, g, h, i are adopted three kinds of shape and structures.
As shown in Figure 3: describedly comprise detection system frame 8, laser line generator 9 and ccd/cmos sensor 10 at linear dimension and direction detection device III, wherein laser line generator 9 and ccd/cmos sensor 10 are installed in the top of detection system frame 8, at an angle (front and back or left and right are installed).The course of work, by laser rays region that laser line generator 9 is launched when corn transmits in single file transmitting device II, and the situation of change of line laser is transmitted to ccd/cmos sensor 10, ccd/cmos sensor 10 signal of reception can be drawn the size of corn, shape and direction by computer disposal analysis.
As shown in Figure 4: described sorting unit IV comprises separation system frame 11, separation system motor 12, separation system belt 13 and separation system and dials wheel 14, wherein separation system motor 12, separation system are dialed wheel 13 and are fixed in separation system frame 11, and separation system motor 12 is dialed wheel 14 by separation system belt 13 or shaft coupling with separation system and connected.The course of work, according to the testing result of the online size shape of corn and direction detection device III, separation system motor 12 drive separation system to dial by separation system belt 13 or shaft coupling wheel 14 carries out in certain direction, angle, position rotate.Separation system is dialed wheel 14 and is dialed corncob improperly sized in single file transmitting device II, deliver to retracting device corn case V, separation system is dialed wheel 14 and is dialed qualified in single file the transmitting device II but rightabout corncob in direction and default direction, deliver in reverse unidirectional conveying apparatus VII, in single file transmitting device II, the qualified and corncob of direction and default direction equidirectional is directly by corn dividing screening device IV, realizes carrying out sorting to corn via forward unidirectional conveying apparatus VI.
Claims (5)
1. a fresh edible maize fringe directed sorting sequencing feeding system, is characterized in that: this feeding system comprises:
A sequencing feeding device (I) that can realize stacking fresh edible maize fringe tiling sequencing feeding;
Be arranged on the side, output corncob blanking direction of sequencing feeding device (I), the single file transmitting device (II) of fresh edible maize fringe single file transmission can be realized;
Be arranged on the middle part of single file transmitting device (II), the checkout gear (III) of corncob at linear dimension and angle detecting can be realized;
The directed sorting unit (IV) that single file transmitting device (II) is upper, realize the directed sorting of corncob is set in parallel in checkout gear (III);
Be arranged on the corncob retracting device (V) of directed sorting unit (IV) side, described corncob retracting device (V) reclaims dials the improperly sized corncob of the online size detection of getting off by directed sorting unit (IV);
Be arranged on the reverse single file conveying device (VII) of directed sorting unit (IV) opposite side, reverse single file conveying device (VII) is received in linear dimension and detects the qualified but corncob that direction is contrary with default direction;
Be arranged on the end of single file transmitting device (II), and the forward single file receiving system (VI) be connected with single file transmitting device (II), it is qualified that described forward single file receiving system (VI) is received in linear dimension detection, and the corncob that direction is identical with default direction;
Be arranged on the directed sequencing feeding arrangement adjacent of fresh edible maize fringe, with the computer (VIII) that the same checkout gear of data wire (III) is connected with sorting unit (IV), the testing result of described computer (VIII) receiving detection device (III), adopts the corncob that Wheel set detecting crosses of dialing of software control sorting unit (IV) to carry out reclaiming and sequence work.
2. a kind of fresh edible maize fringe according to claim 1 directed sorting sequencing feeding system, it is characterized in that: described sequencing feeding device (I) comprises feeding system reducing motor (1), feeding system belt (2), feeding system feeding roller (3), feeding system conveyer belt (4), feeding system maize ear box (5), feeding system block (6) and feeding system frame (7), wherein feeding system reducing motor (1), feeding system feeding roller (3), feeding system corn case (5), feeding system block (6) is fixed in feeding system frame (7), feeding system reducing motor (1) is by feeding system belt (2) or shaft coupling is direct and feeding system feeding roller (3) is connected, feeding system feeding roller (3) and feeding system conveyer belt (4) are connected.
3. a kind of fresh edible maize fringe according to claim 1 directed sorting sequencing feeding system, it is characterized in that: described checkout gear (III) comprises detection system frame (8), laser line generator (9), ccd/cmos sensor (10), be wherein installed in the top of detection system frame (8), front and back or left and right between laser line generator (9) and ccd/cmos sensor (10) at an angle and install.
4. a kind of fresh edible maize fringe according to claim 1 directed sorting sequencing feeding system, it is characterized in that: described directed sorting unit (IV) comprises separation system frame (11), separation system motor (12), separation system belt (13) and dial wheel (14), wherein separation system motor (12) is arranged on the top of separation system frame (11), dial wheel (14) and be arranged on separation system frame (11) inside, separation system motor (12) is taken turns (14) by separation system belt (13) or shaft coupling and is connected with dialing.
5. the directed sorting sort method of fresh edible maize fringe, is characterized in that: the method comprises the following steps:
1., realize the tiling of stacking fresh edible maize fringe, sequence, grouping material loading by automatic charging device (I);
2., by single file transmitting device (II), the corncob that automatic charging device (I) falls is carried out single file conveying;
3., by sorting unit (IV) realize carrying out online size detection, SHAPE DETECTION and angle detecting to the corncob of the upper single file conveying of single file transmitting device (II), and testing result is transferred to computer (VIII);
4., the result that directed sorting unit (IV) detects according to sorting unit (IV) is controlled by computer (VIII), sorting is carried out to fresh edible maize fringe, sequence, by the rotation of dialing wheel on directed sorting unit (IV), improperly sized corncob is sent into corncob retracting device (V), size qualification but the direction corncob contrary with direction initialization sends into reverse single file conveying device (VII), size qualification and the direction corncob identical with direction initialization sends into forward single file conveying device (VI), realize the sorting sequencing feeding to fresh edible maize fringe.
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| CN105537140B (en) * | 2014-11-03 | 2018-07-27 | 深圳市光大激光科技股份有限公司 | Automatic fraction collector |
| CN105834086B (en) * | 2016-04-27 | 2019-02-15 | 广东工业大学 | A kind of screening and sequencing feeding device |
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| CN108993927B (en) * | 2018-09-10 | 2024-01-19 | 宁夏大学 | Crop seed grain separating equipment and control method thereof |
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| CN110385284A (en) * | 2019-07-30 | 2019-10-29 | 安徽中科光电色选机械有限公司 | A kind of material-feeding mechanism of color selector |
| CN110496795B (en) * | 2019-09-06 | 2020-09-29 | 安庆柯麦机电科技有限公司 | Intelligent material bidirectional guide device |
| CN111299174A (en) * | 2020-03-13 | 2020-06-19 | 内蒙古蝌蚪科技开发有限公司 | Automatic sorting device for special-shaped ice cream sticks |
| CN112122157B (en) * | 2020-09-08 | 2021-12-03 | 唐山鼎晨食品有限公司 | Sorting equipment for processing sweet corn |
| CN112371522B (en) * | 2020-10-16 | 2022-05-03 | 常熟理工学院 | Automatic product conveying system for recognizing, sorting and transplanting |
| CN112974286A (en) * | 2021-02-03 | 2021-06-18 | 江南大学 | Corn screening equipment |
| CN117960617A (en) * | 2024-03-28 | 2024-05-03 | 安徽高哲信息技术有限公司 | Sorting and discharging weighing structure |
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| US8253054B2 (en) * | 2010-02-17 | 2012-08-28 | Dow Agrosciences, Llc. | Apparatus and method for sorting plant material |
| CN201789739U (en) * | 2010-07-23 | 2011-04-13 | 中国农业大学 | Haploid corn seed sorting system |
| US8283589B2 (en) * | 2010-12-01 | 2012-10-09 | Key Technology, Inc. | Sorting apparatus |
| CN202137135U (en) * | 2011-07-04 | 2012-02-08 | 吉林大学 | Corn ear length automatic-grading device |
| CN202436031U (en) * | 2012-02-29 | 2012-09-19 | 云南金塔实业有限公司 | High-speed air-drying separator for fresh corn |
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