CN103932347A - 一种速溶营养紫薯饮料粉的生产方法 - Google Patents
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Abstract
本发明提供了一种速溶营养紫薯饮料粉的生产方法，其步骤是：（1）紫薯挑选、清洗、去皮，（2）切成2-3cm3小块，（3）用4-6%食盐溶液护色后漂洗、打浆，（4）在40-50℃、pH5.0-6.0下，用0.5-5%复合酶酶解1.0-1.5h，（5）过滤得清液，加入白糖2-10%、柠檬酸0.1-0.3%、柠檬酸钠0.1-0.3%、果胶0.1-0.3%、大豆磷脂0.8-1.2%进行调配，（6）搅拌后在500-1000bar压力下均质，控制进料速度5-15ml/min，进风口温度160-220℃，出风口温度60-80℃进行离心喷雾成粉，（7）包装成袋，即得速溶营养紫薯饮料粉。本发明工艺简单，淀粉酶、糖化酶用量少，产品平均相对分子质量较低，可溶性糖含量高，即冲即溶。产品色泽亮丽、营养价值高、市场潜力大，经济效益显著，具有较大发展空间。
Description
技术领域
本发明为一种速溶营养紫薯饮料粉的生产方法，属于食品加工技术领域。
背景技术
紫薯俗称川山紫，富含淀粉、维生素、蛋白质、脂肪、食物纤维以及钙、铁等矿物质，还含有丰富的花青素和硒元素，具有防癌、清除自由基、抗衰老、降血压、防动脉硬化等生理活性功能。紫薯营养价值高，在国外有“保健薯、抗癌薯”的美名，是当前无公害、绿色、有机食品中首推的保健食品。
随着人们对紫薯营养价值与药用价值的深入研究，紫薯加工制品如紫薯干、紫薯牛奶、紫薯软糖、紫薯饮料、紫薯全粉等相继出现，但是速溶营养紫薯饮料粉却很鲜见。目前市场上的速溶饮料粉多为果蔬类制品，本发明以紫薯为原料，经复合酶解后，添加糖酸等辅料，通过喷雾干燥得到即冲即溶的速溶紫薯饮料粉。产品保持了紫薯的天然色泽、风味及其营养活性，冲调后呈宝石红色，澄清透明，具有独特的紫薯风味。产品以便携式小袋的形式包装，携带方便，可以即开即食，不受时间、场所的限制，符合当下都市人快节奏生活，市场潜力巨大。
发明内容
本发明开发了一种速溶营养紫薯饮料粉的生产方法，以紫薯为原料，清洗去皮、切丁、护色打浆、酶解过滤、调配、搅拌均质、喷雾成粉、包装，最后得到小袋包装产品。
A、紫薯打浆护色：选择无病变、无腐烂的新鲜紫心甘薯，清洗后去皮；将去皮后的紫薯切成2-3cm3小块；用4-6%食盐溶液浸泡30-40min；清水漂洗干净，控干，移入79型控温多用组织捣碎机（江阴市保利科研器械有限公司制造）中，加入0.1-1倍水(以紫薯质量计)，控温65-85℃高速打浆2-10min，然后迅速冷却至20-50℃。
B、酶解过滤：在紫薯浆中加入0.5-5%由α-淀粉酶和糖化酶以质量比1:1-2配制而成的复合酶，在40-50℃条件下，控制pH5.0-6.0，酶解1.0-1.5h，所述复合酶添加量以薯浆质量计；酶解后用板框式过滤机进行过滤。
C、调配：在紫薯酶解清液中加入2-10%白糖，0.1-0.3%柠檬酸，0.1-0.3%柠檬酸钠，0.1-0.3%果胶，0.8-1.2%大豆磷脂进行调配，所述添加量以过滤后所得紫薯酶解清液重量计，控制固形物含量10-50%。
D、搅拌均质：用IKA W16电动搅拌器在500-2000rpm转速下搅拌后再用IKA T18 ULTRA-TURRAX均质机在500-1000bar压力下进行均质。
E、喷雾成粉：控制进料速度为5-15ml/min，进风口温度为160-220℃，出风口温度为60-80℃，使用喷雾干燥机G5(无锡昌盛干燥机厂)进行离心喷雾干燥成粉, 收集，冷却，控制水分含量低于5%。
F、称量包装： 称重、装袋、封口、包装。
具体实施方式
实施例1
取新鲜紫薯800g清洗后，经过去皮，用切片机切成2-3cm3小块，用4%食盐溶液浸泡30min，清水漂洗干净，控干，取600g移入79型控温多用组织捣碎机（江阴市保利科研器械有限公司制造）中，加入100ml水，控温80℃高速打浆6min，然后迅速冷却至20-50℃。调节薯浆pH为5.5，用α-淀粉酶8g和糖化酶8g进行复合酶解，酶解温度40℃，酶解1.0h后，用板框式过滤机进行过滤，取清液。称取白糖40g，柠檬酸1.2g，柠檬酸钠1.2g，果胶1.2g，大豆磷脂4.8g加入400g紫薯清液中，用IKA W16电动搅拌器在1000rpm转速下搅拌后再用IKA T18 ULTRA-TURRAX均质机在800bar压力下进行均质。控制料液固形物含量为20%，离心喷雾干燥成粉，进料速度为7ml/min，进风口温度为180℃，出风口温度为70℃。收集，冷却，控制产品水分含量低于5%，装袋，封口，包装。
实施例2
取新鲜紫薯1000g清洗后，经过去皮，用切片机切成2-3m3小块，用5%食盐溶液浸泡40min，清水漂洗干净，控干，取800g移入79型控温多用组织捣碎机（江阴市保利科研器械有限公司制造）中，加入120ml水，控温70℃高速打浆8min，然后迅速冷却至20-50℃。调节薯浆pH为5.5，用α-淀粉酶10g和糖化酶10g进行复合酶解，酶解温度为50℃，酶解1.2h后，用板框式过滤机进行过滤，取清液。称取白糖60g，柠檬酸1.8g，柠檬酸钠1.8g，果胶1.8g，大豆磷脂7.2g加入600g紫薯清液中，用IKA W16电动搅拌器在1500rpm转速下搅拌后再用IKA T18 ULTRA-TURRAX均质机在1000bar压力下进行均质。控制料液固形物含量为15%，离心喷雾干燥成粉，进料速度为8ml/min，进风口温度为200℃，出风口温度为80℃。收集，冷却，控制产品水分含量低于5%，装袋，封口，包装。
Claims (3)
1.一种速溶营养紫薯饮料粉的生产方法，其特征在于采取如下生产工艺：
A、紫薯打浆护色：选择无病变、无腐烂的新鲜紫心甘薯，清洗后去皮；将去皮后的紫薯切成2-3cm3小块；用4-6%食盐溶液浸泡30-40min；清水漂洗干净，控干，移入79型控温多用组织捣碎机（江阴市保利科研器械有限公司制造）中，加入0.1-1倍水(以紫薯质量计)，控温65-85℃高速打浆2-10min，然后迅速冷却至20-50℃；
B、酶解过滤：采用复合酶在酶解罐中进行酶解，用板框式过滤机进行过滤；
C、调配：将白糖、大豆磷脂等配料加入紫薯酶解清液，进行调配，控制固形物含量10-50%；
D、搅拌均质：用IKA W16电动搅拌器在500-2000rpm转速下搅拌后再用IKA T18 ULTRA-TURRAX均质机在500-1000bar压力下进行均质；
E、喷雾成粉：控制进料速度为5-15ml/min，进风口温度为160-220℃，出风口温度为60-80℃，使用喷雾干燥机G5(无锡昌盛干燥机厂)进行离心喷雾干燥成粉，收集，冷却，控制水分含量低于5%；
F、称量包装： 称重、装袋、封口、包装。
2.根据权利要求1所述，其特征在于：在紫薯浆中加入0.5-5%复合酶，控制pH5.0-6.0，在40-50℃条件下酶解1.0-1.5h，所述复合酶为α-淀粉酶∶糖化酶=1:1-2；以薯浆质量计。
3.根据权利要求1所述，其特征在于：白糖添加量为2-10%，柠檬酸添加量为0.1-0.3%，柠檬酸钠添加量为0.1-0.3%，果胶添加量为0.1-0.3%，大豆磷脂添加量为0.8-1.2%，所述添加量以过滤后所得紫薯酶解清液重量计。
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104305462A (zh) * | 2014-11-14 | 2015-01-28 | 四川大学 | 一种紫甘薯固体饮料粉的生产方法 |
| CN104939238A (zh) * | 2015-06-16 | 2015-09-30 | 蚌埠鲲鹏食品饮料有限公司 | 一种紫薯槐花健脾饮料 |
| CN104939239A (zh) * | 2015-06-16 | 2015-09-30 | 蚌埠鲲鹏食品饮料有限公司 | 一种紫甘薯木瓜饮料 |
| CN106071627A (zh) * | 2016-06-27 | 2016-11-09 | 江西省蚕桑茶叶研究所 | 一种紫薯桑葚速溶粉的制备方法 |
| CN109043517A (zh) * | 2018-08-06 | 2018-12-21 | 湖南省农产品加工研究所 | 一种紫色复合速溶粉及其制备方法 |
Citations (1)
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|---|---|---|---|---|
| CN102406211A (zh) * | 2011-11-30 | 2012-04-11 | 河南省晨光实业有限公司 | 一种紫甘薯饮料及其生产方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102406211A (zh) * | 2011-11-30 | 2012-04-11 | 河南省晨光实业有限公司 | 一种紫甘薯饮料及其生产方法 |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104305462A (zh) * | 2014-11-14 | 2015-01-28 | 四川大学 | 一种紫甘薯固体饮料粉的生产方法 |
| CN104305462B (zh) * | 2014-11-14 | 2016-09-21 | 四川大学 | 一种紫甘薯固体饮料粉的生产方法 |
| CN104939238A (zh) * | 2015-06-16 | 2015-09-30 | 蚌埠鲲鹏食品饮料有限公司 | 一种紫薯槐花健脾饮料 |
| CN104939239A (zh) * | 2015-06-16 | 2015-09-30 | 蚌埠鲲鹏食品饮料有限公司 | 一种紫甘薯木瓜饮料 |
| CN106071627A (zh) * | 2016-06-27 | 2016-11-09 | 江西省蚕桑茶叶研究所 | 一种紫薯桑葚速溶粉的制备方法 |
| CN106071627B (zh) * | 2016-06-27 | 2019-11-08 | 江西省蚕桑茶叶研究所 | 一种紫薯桑葚速溶粉的制备方法 |
| CN109043517A (zh) * | 2018-08-06 | 2018-12-21 | 湖南省农产品加工研究所 | 一种紫色复合速溶粉及其制备方法 |
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