CN103924756B - A kind of ceiling with the function that purifies the air of a room and preparation method thereof - Google Patents
A kind of ceiling with the function that purifies the air of a room and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a kind of ceiling with the function that purifies the air of a room, described ceiling includes heat insulation noise abatement layer (1), pollutant adsorption layer (2) and air purification layer (3) the most successively, described heat insulation noise abatement layer is foam micro-crystalline ceramic plate, described pollutant adsorption layer is the inorganic mineral coating with adsorption function, and described air purification layer is photo-catalytic coating.The indoor ceiling with air-cleaning function of the present invention is to pass through factorial praluction, by have fire prevention, insulation, sound insulation noise abatement foam micro-crystalline ceramic plate with there is the aqueous mineral coating of pollutant adsorption function and there is the photo-catalytic coating of air-cleaning function be combined mutually, make indoor air purification ceiling, it is achieved the use function and service of green building material, construction and installation component and building system are integrated.
Description
Technical field
The present invention relates to a kind of ceiling, particularly relate to a kind of ceiling with the function that purifies the air of a room and preparation method thereof.
Background technology
Along with development and the progress of society, high energy efficiency is increasingly pursued in architectural design, and its insulation effect is become better and better, but
The most worse and worse, meanwhile, substantial amounts of organic synthesis material is used for building and decoration to the permeability of building, and these factors are all led
Cause the accumulation of indoor air pollutants so that pollution level wants serious more than outdoor；Meanwhile, people within one day, have more than half time be
Indoor are spent, room air pollution to the comfort level of people, healthy etc. have adverse influence, IAQ (indoor air quality) to grind
Study carefully the hot issue having become as current international community research.
Indoor air purification is made by special system and separates or convert indoor air pollutants so that it is isolate from room air
Going, or change into harmless material, this way is particularly well-suited to pollution source apportionment and indeterminable room air pollution of ventilating
Place.The purification techniques of indoor pollutant, applies at present wide mainly having: adsorption and purification technology, low temperature are non-equilibrium etc. from
Son, Purification biotechnology, anion technology etc..Indoor purifying material divides according to cleaning principle and material character, can be divided into
Physical cleaning material, chemical cleaning method material and biological purification material three bulk.Above technology at present more uses coatings such as making coating
In surfaces such as interior walls, secondary pollution is there is serious, difficult quality guarantee, work in material by the method direct spraying of site operation
The problems such as serious are constantly made friends with and wasted to inefficiency and cost of labor, and the modern times not meeting building industrialization and building materials component build
Build the development trend of industry, hinder the sound development of green building.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of indoor ceiling with the function that purifies the air of a room.
Present invention also offers a kind of described in purify the air of a room the preparation method of ceiling of function.
A kind of ceiling with the function that purifies the air of a room, includes heat insulation noise abatement layer, pollutant adsorption layer and sky the most successively
Gas purifying layer, described heat insulation noise abatement layer is foam micro-crystalline ceramic plate, and described pollutant adsorption layer is the inorganic ore deposit with adsorption function
Thing coating, described air purification layer is photo-catalytic coating.
The ceiling with the function that purifies the air of a room of the present invention, the thickness of wherein said indoor ceiling is
12mm～32mm, long a width of 300 × 300mm, 400 × 400mm, 500 × 500mm, 800 × 800mm, 600 × 600mm,
600 × 1200mm or 1200 × 2400mm；The length of described foam micro-crystalline ceramic plate and width respectively 1220mm × 2440mm,
1200mm × 600mm or 800mm × 600mm；Described pollutant adsorption layer is coated on described heat insulation noise abatement layer, described air
Purifying layer is coated on described pollutant adsorption layer, and the thickness of described pollutant adsorption layer and air purification layer is 50-100 micron.
The ceiling with the function that purifies the air of a room of the present invention, wherein said inorganic mineral coating is by following weight portion
Raw material forms:
Solid content is the emulsion type synthetic polymer emulsion of 46%: 150～260 parts；
Filler: 350～450 parts；
Particle diameter is the adsorbent of 2～7nm: 20～39 parts；
Deionized water: 650～820 parts；
Dispersant: 2～5 parts；
Wetting agent: 12～14 parts；
Coalescents: 25～40 parts；
Defoamer: 5～20 parts.
The ceiling with the function that purifies the air of a room of the present invention, wherein said photo-catalytic coating is by the thing of following weight portion
Matter forms:
Solid content is the emulsion type synthetic polymer emulsion of 49%: 200～340 parts；
Particle diameter is the photo-catalytic nano powder body material of 2～7nm: 20～39 parts；
Deoxygenated water: 650～820 parts；
Thickening agent: 4～5 parts；
Dispersant: 2～5 parts；
Wetting agent: 12～14 parts；
Coalescents: 25～40 parts；
Defoamer: 5～20 parts；
Coupling agent: 4～7 parts.
The ceiling with the function that purifies the air of a room of the present invention, wherein:
Described emulsion type synthetic polymer emulsion be VAE emulsion, silicone resin emulsion, pure-acrylic emulsion, elastic pure-acrylic emulsion,
Styrene-acrylic emulsion, styrene acrylic emulsion, acrylate copolymer emulsion, organosilicon-acrylic resin emulsion, aqueous epoxy resins breast
The mixture of one or more in liquid, aqueous polyurethane emulsion；
Described dispersant be sodium hexameta phosphate, ammonium ion type acrylic acid, sodium polyphosphate, PTPP (potassium tripolyphosphate), tetrapotassium pyrophosphate,
Cithrol 200 or 400, the mixture of one or more of polyacrylate apoplexy due to endogenous wind；
Described wetting agent pH value is 5.5～7.5, for sodium lauryl sulphate, pulls open powder, diisobutyl sodium naphthalene sulfonate, monostearate
The mixture of one or more in glyceride；
Described coalescents is Lauryl Alcohol fat, butyl glycol ether, propylene glycol phenylate or toluene alcohol；
Described defoamer be the one in phosphoric acid lipid, mineral oils, higher alcohol, polyether polyol, polyethers, organosilicon or
Several mixture；
Described coupling agent is the mixture of one or more in silane coupler, titanate coupling agent, aluminate coupling agent.
The ceiling with the function that purifies the air of a room of the present invention, wherein:
Described filler is the one in Kaolin, Pulvis Talci, wollastonite in powder, titanium dioxide, heavy calcium carbonate, sericite or several
The mixture planted；
Described sorbent material be natural silicate minerals, activated carbon powder, tourmaline, temperature be bamboo charcoal powder, the temperature of 600 DEG C
Be 1000～1100 DEG C bamboo charcoal powder, temperature be 1500～1600 DEG C high temperature bamboo carbon powder, attapulgite, Vermiculitum, in perlite
The mixture of one or more.
The ceiling with the function that purifies the air of a room of the present invention, wherein:
Described photo-catalytic nano powder body is in nano titanium oxide, nanometer titanium phosphate, nano silicon, nano-negative ion
The mixture of one or more；
Described thickening agent is the mixture of one or more in cellulose family, silicon dioxide, polyacrylate, polyurethanes.
A kind of method preparing the ceiling with the function that purifies the air of a room, comprises the steps:
Step one, prepare heat insulation noise abatement layer: manufactured foam micro-crystalline ceramic is cut into the sheet material being sized, to its table
Face and corner polishing processed, it is ensured that upper surface is smooth, horizontal error ± 2mm, facade vertical error ± 1mm, and external corner is upright
Error under ±2 mm, removes described plate surface attachment；
Step 2, prepare pollutant adsorption layer: prepare inorganic mineral coating, use mechanically spraying method by equal for inorganic mineral coating
Even being sprayed at the foam micro-crystalline ceramic plate surface prepared, coating layer thickness is 50-100 micron, finally in the room of 60～90 DEG C of temperature
Dry 50 minutes under the conditions of Nei；
Step 3, preparing air purification layer: prepare photo-catalytic coating, using spray gun model is W-77, and jet size is
1.5～2.0mm, flow is 200～450ml/min, and air pump pressure is the airless spraying equipment of 0.3-0.6Mpa, is 45 DEG C in temperature
Under conditions of, by photo-catalytic coating even application in the inorganic mineral coating surface prepared, coating layer thickness is 5-10 micron；?
After under the indoor conditions of 60～90 DEG C of temperature dry 50 minutes, both product；
Step 4, appearance is coated with the sheet material of inorganic mineral coating and photo-catalytic coating by being mechanically cut into the plate being sized
Material, obtains product.
Preparation of the present invention has the method for the ceiling of the function that purifies the air of a room, the system of wherein said inorganic mineral coating
Preparation Method comprises the steps:
(1) each component in raw material is weighed one by one；
(2) filler, adsorbent and the dispersant of 1/2 weight, the wetting agent high shear dispersion machine of 1/2 weight and sand mill are filled
Dispersion is in deionized water；
(3) emulsion type synthetic polymer emulsion and coalescents are added under 800 revs/min of states fully dispersed 30～60min,
During stirring, the defoamer adding 1/3 weight, the dispersant remaining 1/2 weight and the wetting agent of residue 1/2 weight；
(4) under conditions of 1500 revs/min, add the deoxygenated water mixed homogeneously with coalescents, add remaining
The defoamer of 2/3, it is uniformly mixed 10 minutes, obtains inorganic mineral coating.
Preparation of the present invention has the method for the ceiling of the function that purifies the air of a room, the preparation of wherein said photo-catalytic coating
Method comprises the steps:
(A) first each component in raw material is weighed one by one；
(B) wetting agent, dispersant are added in emulsion type synthetic polymer emulsion, fully dispersed under 800 revs/min of states
20～30min；
(C) photo-catalytic nano material is added, under the rotating speed of 1500 revs/min fully dispersed 30～60min, in the process of stirring
In, add the defoamer of 1/3 weight, and add thickening agent；
(D) under 800 revs/min of rotating speeds, add the deoxygenated water mixed homogeneously with coalescents, coupling agent, add
The defoamer of remaining 2/3, is uniformly mixed 10 minutes, obtains photo-catalytic coating.
The indoor ceiling difference from prior art with air-cleaning function of the present invention is:
The indoor ceiling with air-cleaning function of the present invention is by factorial praluction, will have fire prevention, insulation,
Sound insulation noise abatement foam micro-crystalline ceramic plate with there is the aqueous mineral coating of pollutant adsorption function and there is the light of air-cleaning function
Catalyst coating is combined mutually, makes indoor air purification ceiling, it is achieved the use function and service of green building material, construction and installation portion
Product and building system are integrated.
It is foam micro-crystalline ceramic plate that the present invention has heat insulation noise abatement layer in the indoor ceiling of air-cleaning function, described foam crystallite
Pottery is processed into by foam micro-crystalline ceramic, and foam micro-crystalline ceramic with industrial tailings waste residues such as cullet, flyash, gangues is
Raw material, adds foaming agent, nucleator and additive etc., and mix homogeneously forms batch after crushed, is then put by batch
In special grinding tool, put in electric furnace and heat, through the techniques such as preheating, melted, foaming, crystallize, annealing make novel
Porous micro-crystalline ceramic materials for wall.The technical parameter of described foam micro-crystalline ceramic is: proportion: 0.1～0.6, unit weight:
767～1076kg/m3, heat conductivity :≤0.029w/m k, water absorption rate: 5～20Vol%, comprcssive strength: 9～18MPa, anti-folding
Intensity: 5.6～19MPa:, high-temperature capability: 740～800MPa, refractoriness: > 100, fire protecting performance reaches country's " A " level mark
Standard, energy acid resistance: 0.08～5.0, alkali resistance: 0.05～0.8, frost resistance: 0.03～0.38, the most fluorine-containing chlorination charcoal and hydrogen fluorine chloric acid.
Described pollutant adsorption layer is the acrylic acid aqueous coating containing efficient absorption functional material, in coating by silicate mineral,
The hydrophobic adsorbent that the natural inorganic mineral materials such as activated carbon, tourmaline, Linesless charcoal, attapulgite, Vermiculitum, perlite prepare
Containing a large amount of micropores, there is huge specific surface area, can effectively adsorb organic and some inorganic pollution.Described air cleaning
Layer is photo-catalytic coating, and photocatalyst is a kind of photosemiconductor material with photo-catalysis function with Nano titanium dioxide as representative
General name, it coats substrate surface, under the effect of light, produces strong catalytic degradation function: air of effectively degrading
Middle toxic and harmful；Can effectively kill various bacteria, and the toxin that can antibacterial or fungus be discharged decomposes and harmless treatment；
It is also equipped with the function such as deodorization, anti-soil simultaneously.
The indoor ceiling to the present invention below in conjunction with the accompanying drawings with air-cleaning function is described further.
Accompanying drawing explanation
Fig. 1 is the structural representation of the indoor ceiling with air-cleaning function of the present invention.
Detailed description of the invention
Embodiment 1
As it is shown in figure 1, a kind of ceiling with the function that purifies the air of a room, include the most successively heat insulation noise abatement layer 1,
Pollutant adsorption layer 2 and air purification layer 3, described heat insulation noise abatement layer 1 is foam micro-crystalline ceramic plate, described pollutant adsorption layer 2
For having the inorganic mineral coating of adsorption function, described air purification layer 3 is photo-catalytic coating.
The thickness of described indoor ceiling is 12mm, long a width of 300 × 300mm；The length of described foam micro-crystalline ceramic plate and width point
Wei 800mm × 600mm；Described pollutant adsorption layer 2 is coated on described heat insulation noise abatement layer 1, described air purification layer 3
Being coated on described pollutant adsorption layer 2, the thickness of described pollutant adsorption layer 2 and air purification layer 3 is 50 microns.
Described inorganic mineral coating is made up of the raw material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 46%: 150 parts；
Filler: 450 parts；
Particle diameter is the adsorbent of 2～7nm: 20 parts；
Deionized water: 820 parts；
Dispersant: 2 parts；
Wetting agent: 14 parts；
Coalescents: 25 parts；
Defoamer: 20 parts.
Described photo-catalytic coating is made up of the material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 49%: 200 parts；
Particle diameter is the photo-catalytic nano powder body material of 2～7nm: 39 parts；
Deoxygenated water: 650 parts；
Thickening agent: 5 parts；
Dispersant: 2 parts；
Wetting agent: 14 parts；
Coalescents: 25 parts；
Defoamer: 20 parts；
Coupling agent: 4 parts.
Described emulsion type synthetic polymer emulsion is VAE emulsion；Described dispersant be weight ratio be 1:1:1:1 sodium hexameta phosphate,
Ammonium ion type acrylic acid, sodium polyphosphate and the mixture of PTPP (potassium tripolyphosphate)；Described wetting agent pH value is 5.5, for monostearate
Glyceride；Described coalescents is toluene alcohol；Described defoamer is polyether polyol；Described coupling agent is silane coupler；Institute
State the mixture that filler such as is at the Kaolin of quality, Pulvis Talci, wollastonite in powder, titanium dioxide, heavy calcium carbonate and the sericite；
Described sorbent material is natural silicate minerals；Described photo-catalytic nano powder body is nanometer titanium phosphate；Described thickening agent is fine
Dimension element class；Described coupling agent is titanate coupling agent.
Embodiment 2
As it is shown in figure 1, a kind of ceiling with the function that purifies the air of a room, include the most successively heat insulation noise abatement layer 1,
Pollutant adsorption layer 2 and air purification layer 3, described heat insulation noise abatement layer 1 is foam micro-crystalline ceramic plate, described pollutant adsorption layer 2
For having the inorganic mineral coating of adsorption function, described air purification layer 3 is photo-catalytic coating.
The thickness of described indoor ceiling is 32mm, long a width of 1200 × 2400mm；The length of described foam micro-crystalline ceramic plate and width
It is respectively 1220mm × 2440mm；Described pollutant adsorption layer 2 is coated on described heat insulation noise abatement layer 1, described air cleaning
Layer 3 is coated on described pollutant adsorption layer 2, and it is micro-that the thickness of described pollutant adsorption layer 2 and air purification layer 3 is 100
Rice.
Described inorganic mineral coating is made up of the raw material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 46%: 260 parts；
Filler: 350 parts；
Particle diameter is the adsorbent of 2～7nm: 39 parts；
Deionized water: 650 parts；
Dispersant: 5 parts；
Wetting agent: 12 parts；
Coalescents: 40 parts；
Defoamer: 5 parts.
Described photo-catalytic coating is made up of the material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 49%: 340 parts；
Particle diameter is the photo-catalytic nano powder body material of 2～7nm: 20 parts；
Deoxygenated water: 820 parts；
Thickening agent: 4 parts；
Dispersant: 5 parts；
Wetting agent: 12 parts；
Coalescents: 40 parts；
Defoamer: 5 parts；
Coupling agent: 7 parts.
Described emulsion type synthetic polymer emulsion be mass ratio be the organosilicon-acrylic resin emulsion of 5:1:3, aqueous epoxy resins breast
Liquid, the mixture of aqueous polyurethane emulsion；Described dispersant is cithrol 200 or 400；Described wetting agent PH
Value is 7.5, for pulling open powder；Described coalescents is Lauryl Alcohol fat；Described defoamer such as is at the phosphoric acid lipid of quality, the mineral oil
Class, the mixture of higher alcohol；Described coupling agent is aluminate coupling agent；Described filler is wollastonite in powder；Described sorbent material
For mass ratio be the tourmaline of 9:6:2, temperature be the bamboo charcoal powder of 600 DEG C and perlitic mixture.Described photo-catalytic nano powder
Body is nano-negative ion；Described thickening agent be mass ratio be polyacrylate and the mixture of polyurethanes of 7:5；Described idol
Connection agent is aluminate coupling agent.
Embodiment 3
As it is shown in figure 1, a kind of ceiling with the function that purifies the air of a room, include the most successively heat insulation noise abatement layer 1,
Pollutant adsorption layer 2 and air purification layer 3, described heat insulation noise abatement layer 1 is foam micro-crystalline ceramic plate, described pollutant adsorption layer 2
For having the inorganic mineral coating of adsorption function, described air purification layer 3 is photo-catalytic coating.
The thickness of described indoor ceiling is 20mm, long a width of 500 × 500mm；The length of described foam micro-crystalline ceramic plate and width point
Wei 1200mm × 600mm；Described pollutant adsorption layer 2 is coated on described heat insulation noise abatement layer 1, described air purification layer 3
Being coated on described pollutant adsorption layer 2, the thickness of described pollutant adsorption layer 2 and air purification layer 3 is 70 microns.
Described inorganic mineral coating is made up of the raw material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 46%: 210 parts；
Filler: 420 parts；
Particle diameter is the adsorbent of 2～7nm: 26 parts；
Deionized water: 730 parts；
Dispersant: 4 parts；
Wetting agent: 13 parts；
Coalescents: 27 parts；
Defoamer: 18 parts.
Described photo-catalytic coating is made up of the material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 49%: 260 parts；
Particle diameter is the photo-catalytic nano powder body material of 2～7nm: 35 parts；
Deoxygenated water: 710 parts；
Thickening agent: 4.5 parts；
Dispersant: 3 parts；
Wetting agent: 13 parts；
Coalescents: 32 parts；
Defoamer: 17 parts；
Coupling agent: 6 parts.
Described emulsion type synthetic polymer emulsion is styrene acrylic emulsion；Described dispersant is PTPP (potassium tripolyphosphate)；Described wet
Profit agent pH value is 6, for sodium lauryl sulphate；Described coalescents is butyl glycol ether；Described defoamer is mineral oils；
Described coupling agent is silane coupler；Described filler is titanium dioxide；Described sorbent material be temperature be the bamboo of 1000～1100 DEG C
Powdered carbon；Described photo-catalytic nano powder body is nanometer titanium phosphate；Described thickening agent is polyurethanes；Described coupling agent is that silane is even
Connection agent.
Embodiment 4
It is with the difference of embodiment 1:
A width of 600 × the 600mm of length of described indoor ceiling；The length of described foam micro-crystalline ceramic plate and width are respectively
1220mm×2440mm；The elastic pure-acrylic emulsion of quality, styrene-acrylic emulsion, the benzene second such as described emulsion type synthetic polymer emulsion is
Alkene acrylic emulsion, acrylate copolymer emulsion, organosilicon-acrylic resin emulsion, aqueous epoxy resin emulsion and aqueous polyurethane
The mixture of emulsion；Described dispersant is tetrapotassium pyrophosphate；Described wetting agent pH value is 7, for diisobutyl sodium naphthalene sulfonate；Institute
Stating coalescents is propylene glycol phenylate；Described defoamer is polyethers；Described coupling agent such as is at the silane coupler of quality, the metatitanic acid
Fat coupling agent, the mixture of aluminate coupling agent；Described filler is sericite；Described sorbent material is the temperature waiting mass ratio
Be 1500～1600 DEG C high temperature bamboo carbon powder, attapulgite, Vermiculitum, perlitic mixture；Described photo-catalytic nano powder body
For nano titanium oxide；Described thickening agent is silicon dioxide；The silane coupler of quality, the metatitanic acid fat couplings such as described coupling agent is
Agent and the mixture of aluminate coupling agent.
Embodiment 5
A kind of method preparing the ceiling with the function that purifies the air of a room, comprises the steps:
Step one, prepare heat insulation noise abatement layer 1: manufactured foam micro-crystalline ceramic is cut into the sheet material being sized, to its table
Face and corner polishing processed, it is ensured that upper surface is smooth, horizontal error ± 2mm, facade vertical error ± 1mm, and external corner is upright
Error under ±2 mm, removes described plate surface attachment；
Step 2, prepare pollutant adsorption layer 2: prepare inorganic mineral coating, use mechanically spraying method by equal for inorganic mineral coating
Even being sprayed at the foam micro-crystalline ceramic plate surface prepared, coating layer thickness is 50 microns, finally at the indoor conditions of 60 DEG C of temperature
Lower drying 50 minutes；
Step 3, preparing air purification layer 3: prepare photo-catalytic coating, using spray gun model is W-77, and jet size is 1.5mm,
Flow is 200ml/min, and air pump pressure is the airless spraying equipment of 0.3Mpa, under conditions of temperature is 45 DEG C, by photocatalyst
Coating even application is in the inorganic mineral coating surface prepared, and coating layer thickness is 5 microns；Finally at the indoor bar of 60 DEG C of temperature
Dry under part 50 minutes, both obtained product；
Step 4, appearance is coated with the sheet material of inorganic mineral coating and photo-catalytic coating by being mechanically cut into the plate being sized
Material, obtains product.
The preparation method of described inorganic mineral coating comprises the steps:
(1) each component in raw material is weighed one by one；
(2) filler, adsorbent and the dispersant of 1/2 weight, the wetting agent high shear dispersion machine of 1/2 weight and sand mill are filled
Dispersion is in deionized water；
(3) add emulsion type synthetic polymer emulsion and coalescents fully dispersed 30min under 800 revs/min of states, stirring
During mixing, the defoamer adding 1/3 weight, the dispersant remaining 1/2 weight and the wetting agent of residue 1/2 weight；
(4) under conditions of 1500 revs/min, add the deoxygenated water mixed homogeneously with coalescents, add remaining
The defoamer of 2/3, it is uniformly mixed 10 minutes, obtains inorganic mineral coating.
The preparation method of described photo-catalytic coating comprises the steps:
(A) first each component in raw material is weighed one by one；
(B) wetting agent, dispersant are added in emulsion type synthetic polymer emulsion, fully dispersed under 800 revs/min of states
20min；
(C) photo-catalytic nano material is added, fully dispersed 30min under the rotating speed of 1500 revs/min, during stirring,
Add the defoamer of 1/3 weight, and add thickening agent；
(D) under 800 revs/min of rotating speeds, add the deoxygenated water mixed homogeneously with coalescents, coupling agent, add remaining
Under 2/3 defoamer, be uniformly mixed 10 minutes, obtain photo-catalytic coating.
Embodiment 6
A kind of method preparing the ceiling with the function that purifies the air of a room, comprises the steps:
Step one, prepare heat insulation noise abatement layer 1: manufactured foam micro-crystalline ceramic is cut into the sheet material being sized, to its table
Face and corner polishing processed, it is ensured that upper surface is smooth, horizontal error ± 2mm, facade vertical error ± 1mm, and external corner is upright
Error under ±2 mm, removes described plate surface attachment；
Step 2, prepare pollutant adsorption layer 2: prepare inorganic mineral coating, use mechanically spraying method by equal for inorganic mineral coating
Even being sprayed at the foam micro-crystalline ceramic plate surface prepared, coating layer thickness is 100 microns, finally at the indoor conditions of 90 DEG C of temperature
Lower drying 50 minutes；
Step 3, preparing air purification layer 3: prepare photo-catalytic coating, using spray gun model is W-77, and jet size is 2.0mm,
Flow is 450ml/min, and air pump pressure is the airless spraying equipment of 0.6Mpa, under conditions of temperature is 45 DEG C, by photocatalyst
Coating even application is in the inorganic mineral coating surface prepared, and coating layer thickness is 10 microns；Last in the indoor of 90 DEG C of temperature
Under the conditions of dry 50 minutes, both product；
Step 4, appearance is coated with the sheet material of inorganic mineral coating and photo-catalytic coating by being mechanically cut into the plate being sized
Material, obtains product.
The preparation method of described inorganic mineral coating comprises the steps:
(1) each component in raw material is weighed one by one；
(2) filler, adsorbent and the dispersant of 1/2 weight, the wetting agent high shear dispersion machine of 1/2 weight and sand mill are filled
Dispersion is in deionized water；
(3) add emulsion type synthetic polymer emulsion and coalescents fully dispersed 60min under 800 revs/min of states, stirring
During mixing, the defoamer adding 1/3 weight, the dispersant remaining 1/2 weight and the wetting agent of residue 1/2 weight；
(4) under conditions of 1500 revs/min, add the deoxygenated water mixed homogeneously with coalescents, add remaining
The defoamer of 2/3, it is uniformly mixed 10 minutes, obtains inorganic mineral coating.
The preparation method of described photo-catalytic coating comprises the steps:
(A) first each component in raw material is weighed one by one；
(B) wetting agent, dispersant are added in emulsion type synthetic polymer emulsion, fully dispersed under 800 revs/min of states
30min；
(C) photo-catalytic nano material is added, fully dispersed 60min under the rotating speed of 1500 revs/min, during stirring,
Add the defoamer of 1/3 weight, and add thickening agent；
(D) under 800 revs/min of rotating speeds, add the deoxygenated water mixed homogeneously with coalescents, coupling agent, add remaining
Under 2/3 defoamer, be uniformly mixed 10 minutes, obtain photo-catalytic coating.
Embodiment described above is only to be described the preferred embodiment of the present invention, not carries out the scope of the present invention
Limiting, on the premise of designing spirit without departing from the present invention, technical scheme is made by those of ordinary skill in the art
Various deformation and improvement, all should fall in the protection domain that claims of the present invention determines.
Claims (9)
1. a ceiling with the function that purifies the air of a room, it is characterised in that: include the most successively heat insulation noise abatement layer (1),
Pollutant adsorption layer (2) and air purification layer (3), described heat insulation noise abatement layer (1) is foam micro-crystalline ceramic plate, described pollution
Thing adsorption layer (2) is the inorganic mineral coating with adsorption function, and described air purification layer (3) is photo-catalytic coating；
Described inorganic mineral coating is made up of the raw material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 46%: 150～260 parts；
Filler: 350～450 parts；
Particle diameter is the adsorbent of 2～7nm: 20～39 parts；
Deionized water: 650～820 parts；
Dispersant: 2～5 parts；
Wetting agent: 12～14 parts；
Coalescents: 25～40 parts；
Defoamer: 5～20 parts.
The ceiling with the function that purifies the air of a room the most according to claim 1, it is characterised in that: described indoor ceiling
The thickness of plate is 12mm～32mm, long a width of 300 × 300mm, 400 × 400mm, 500 × 500mm, 800 × 800mm,
600 × 600mm, 600 × 1200mm or 1200 × 2400mm；The length of described foam micro-crystalline ceramic plate and width are respectively
1220mm × 2440mm, 1200mm × 600mm or 800mm × 600mm；Described pollutant adsorption layer (2) is coated in described
On heat insulation noise abatement layer (1), described air purification layer (3) is coated on described pollutant adsorption layer (2), and described pollutant are inhaled
The thickness of attached layer (2) and described air purification layer (3) is 50-100 micron.
The ceiling with the function that purifies the air of a room the most according to claim 2, it is characterised in that: described photocatalyst is coated with
Material is made up of the material of following weight portion:
Solid content is the emulsion type synthetic polymer emulsion of 49%: 200～340 parts；
Particle diameter is the photo-catalytic nano powder body material of 2～7nm: 20～39 parts；
Deoxygenated water: 650～820 parts；
Thickening agent: 4～5 parts；
Dispersant: 2～5 parts；
Wetting agent: 12～14 parts；
Coalescents: 25～40 parts；
Defoamer: 5～20 parts；
Coupling agent: 4～7 parts.
The ceiling with the function that purifies the air of a room the most according to claim 3, it is characterised in that:
Described emulsion type synthetic polymer emulsion be VAE emulsion, silicone resin emulsion, pure-acrylic emulsion, elastic pure-acrylic emulsion,
Styrene-acrylic emulsion, styrene acrylic emulsion, acrylate copolymer emulsion, organosilicon-acrylic resin emulsion, aqueous epoxy resins breast
The mixture of one or more in liquid, aqueous polyurethane emulsion；
Described dispersant is sodium hexameta phosphate, ammonium ion type acrylic acid, sodium polyphosphate, PTPP (potassium tripolyphosphate), tetrapotassium pyrophosphate, gathers
Glycol fatty acid ester 200 or 400, the mixture of one or more of polyacrylate apoplexy due to endogenous wind；
Described wetting agent pH value is 5.5～7.5, for sodium lauryl sulphate, pulls open powder, diisobutyl sodium naphthalene sulfonate, monostearate
The mixture of one or more in glyceride；
Described coalescents is Lauryl Alcohol fat, butyl glycol ether, propylene glycol phenylate or toluene alcohol；
Described defoamer is the one in phosphoric acid lipid, mineral oils, higher alcohol, polyether polyol, polyethers, organosilicon or several
The mixture planted；
Described coupling agent is the mixture of one or more in silane coupler, titanate coupling agent, aluminate coupling agent.
The ceiling with the function that purifies the air of a room the most according to claim 4, it is characterised in that:
Described filler is one or more in Kaolin, Pulvis Talci, wollastonite in powder, titanium dioxide, heavy calcium carbonate, sericite
Mixture；
Described sorbent material be natural silicate minerals, activated carbon powder, tourmaline, temperature be 600 DEG C bamboo charcoal powder, temperature be
The bamboo charcoal powder of 1000～1100 DEG C, temperature be 1500～1600 DEG C high temperature bamboo carbon powder, attapulgite, Vermiculitum, in perlite one
Kind or several mixture.
The ceiling with the function that purifies the air of a room the most according to claim 4, it is characterised in that:
Described photo-catalytic nano powder body is in nano titanium oxide, nanometer titanium phosphate, nano silicon, nano-negative ion
Kind or several mixture；
Described thickening agent is the mixture of one or more in cellulose family, silicon dioxide, polyacrylate, polyurethanes.
7. the method preparing the ceiling with the function that purifies the air of a room, it is characterised in that: comprise the steps:
Step one, prepare heat insulation noise abatement layer (1): manufactured foam micro-crystalline ceramic is cut into the sheet material being sized, to it
Surface and corner polishing processed, it is ensured that upper surface is smooth, horizontal error ± 2mm, facade vertical error ± 1mm, external corner side
Positive error ± 2mm, removes described plate surface attachment；
Step 2, prepare pollutant adsorption layer (2): prepare inorganic mineral coating, use mechanically spraying method by inorganic mineral coating
Even application is in the foam micro-crystalline ceramic plate surface prepared, and coating layer thickness is 50-100 micron, finally 60～90 DEG C of temperature
Dry 50 minutes under indoor conditions；
Step 3, preparing air purification layer (3): prepare photo-catalytic coating, using spray gun model is W-77, and jet size is
1.5～2.0mm, flow is 200～450ml/min, and air pump pressure is the airless spraying equipment of 0.3-0.6Mpa, is 45 DEG C in temperature
Under conditions of, by photo-catalytic coating even application in the inorganic mineral coating surface prepared, coating layer thickness is 5-10 micron；?
After under the indoor conditions of 60～90 DEG C of temperature dry 50 minutes, both product；
Step 4, appearance is coated with the sheet material of inorganic mineral coating and photo-catalytic coating by being mechanically cut into the plate being sized
Material, obtains product.
Preparation the most according to claim 7 has the method for the ceiling of the function that purifies the air of a room, it is characterised in that: institute
The preparation method stating inorganic mineral coating comprises the steps:
(1) each component in raw material is weighed one by one；
(2) filler, adsorbent and the dispersant of 1/2 weight, the wetting agent high shear dispersion machine of 1/2 weight and sand mill are filled
Dispersion is in deionized water；
(3) emulsion type synthetic polymer emulsion and coalescents are added under 800 revs/min of states fully dispersed 30～60min,
During stirring, the defoamer adding 1/3 weight, the dispersant remaining 1/2 weight and the wetting agent of residue 1/2 weight；
(4) under conditions of 1500 revs/min, add the deoxygenated water mixed homogeneously with coalescents, add remaining
The defoamer of 2/3, it is uniformly mixed 10 minutes, obtains inorganic mineral coating.
9. the method according to the preparation described in claim 7 or 8 with the ceiling of the function that purifies the air of a room, it is characterised in that:
The preparation method of described photo-catalytic coating comprises the steps:
(A) first each component in raw material is weighed one by one；
(B) wetting agent, dispersant are added in emulsion type synthetic polymer emulsion, fully dispersed under 800 revs/min of states
20～30min；
(C) photo-catalytic nano material is added, under the rotating speed of 1500 revs/min fully dispersed 30～60min, in the process of stirring
In, add the defoamer of 1/3 weight, and add thickening agent；
(D) under 800 revs/min of rotating speeds, add the deoxygenated water mixed homogeneously with coalescents, coupling agent, add remaining
Under 2/3 defoamer, be uniformly mixed 10 minutes, obtain photo-catalytic coating.
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| Application Number | Priority Date | Filing Date | Title |
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| CN106032686A (en) * | 2015-03-11 | 2016-10-19 | 上海昊海化工有限公司 | A preparation method for a polyurethane heat preservation plate for interior heat preservation |
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Effective date of registration: 20200629 Address after: 264000 Shandong Province, Yantai city Zhifu District Fuyuan Road No. 2 Patentee after: Shandong Lumeng low carbon technology research Co., Ltd Address before: 264006 Hua River Industrial Zone, Yantai economic and Technological Development Zone, Shandong, Yantai Patentee before: YANTAI SITANPU FINE CONSTRUCTION Co.,Ltd. |
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