CN103911760A - Production method of thin super-dense windproof gigged heather grey fabric - Google Patents
Production method of thin super-dense windproof gigged heather grey fabric Download PDFInfo
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- CN103911760A CN103911760A CN201410111562.3A CN201410111562A CN103911760A CN 103911760 A CN103911760 A CN 103911760A CN 201410111562 A CN201410111562 A CN 201410111562A CN 103911760 A CN103911760 A CN 103911760A
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Abstract
The invention relates to a production method of thin super-dense windproof gigged heather grey fabric. According to the production method, 100D/144F modified Dacron is selected as loop yarns, 75D/72F Dacron low stretch yarns are selected as connecting yarns, and a 36G large circular knitting machine is selected for weaving. The production method specifically includes the steps of cylinder matching, dyeing, softness shaping, napping, middle shaping, carding, shearing, waterproofing treatment, napping, shearing and final shaping. The production method is simple in process and low in cost; fabric produced by the production method is light and thin, comfortable to wear and fine, soft and smooth in hand feeling, final blank weight is 205g/m<2>, a breathability CFM value ranges from 60 to 70, and waterproofing effect reaches a score of above 90 and can still reach a score of 80 after multiple washing; the production method has good application prospect.
Description
Technical field
The invention belongs to double-sided plush fabric field, particularly the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops.
Background technology
Double-sided plush fabric, because it has good windproof, ventilative, soft, warming characteristic, is well received by consumers always.Along with the raising of people's quality of the life, the consumption demand of knitted double-sided velvet fabric is not met merely to basic wind-proof warming function.People improve constantly snugness of fit, Functional Requirement, impel people to adopt various new technologies to improve the properties of fabric.
The windproof suede class fabric of grabbing on international market generally has two kinds at present, and one is composite material, and compound form has a lot, is essentially thriple decker sandwich's structure, significantly improves the wind-proof performance of fabric by middle blooming; Another is close suede class, utilizes the density of fabric self to reach protection effect, grabs suede density by what improve fabric, increases the wind-proof performance of fabric.But two kinds of equal defectiveness of in the market this, though complex class fabric wind-proof performance is good, but compression performance and feel are bad; Close suede class fabric is generally more thick and heavy, and grammes per square metre is all at 260g/m
2above.
Summary of the invention
Technical problem to be solved by this invention is to provide the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops, the method technique is simple, and cost is low, and the fabric obtaining is frivolous, have concurrently simultaneously comfortable and easy to wear, feel is fine and smooth, soft, smooth, final light base grammes per square metre 205g/m
2,permeability CFM value 60-70, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, has a good application prospect.
The preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops of the present invention, comprising:
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 75D/72F low elastic polyester filament, selects high plane No. 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, plucking, cropping, the final shaping.
Described dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:10-30; adopt DISPERSE DYES and cationic dyeing; add 2-5g/l saltcake, 1.0～2.0% high temperature levelling agents, 1.0～2.5g/l glacial acetic acid, 0.5～1.5g/l glacial acetic acid; be warming up to 120-130 DEG C, running 20～60min; Be cooled to 80 DEG C of discharge opeings.Then fabric is carried out to reduction cleaning, add 1.0～3.0g/l acidic reduction cleaner, be warming up to 70～90 DEG C and process 10～30min.
Described soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 10-20m/min.
Described brushing process is: fabric is carried out to plucking 4 times, looper speed is 120-150RPM, staight needle speed is 110-130RPM, cloth speed is 10-20m/min, crimping bar speed is 280-320RPM, clearer speed is 560-640RPM, and main rotor speed is 140-160RPM, and draw-out roller speed is 5-10m/min.
In the middle of described, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150-165 DEG C, and cloth speed is 30-60m/min.
Described carding process is: fabric is carried out to carding, and looper speed is 40-60RPM, and staight needle speed is 40-60RPM, and cloth speed is 15-30m/min, and clearer speed is 560-640RPM, and main rotor speed is 140-160RPM.
Described cropping technique is: fabric is carried out to cropping, and cloth speed is 5-15m/min, and cutter speed is 800-1000RPM.
Described water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150-165 DEG C, and cloth speed is 10-20m/min.
Described the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150-160 DEG C, and rear four casees temperature are 170-178 DEG C, and cloth speed is 10-30m/min.
The object of the invention is a kind of slim windproof double-sided plush fabric of exploitation, adopt superfine fibre, use high plane No. loom to weave, solved special rear arrangement problem, develop the outdoor sport fabric that integrates ultralight, windproof, ventilative, waterproof, warming, easy cleaning, market prospects are wide.And outdoor exercises become the leisure way of the emerging fashion of developed country, leisureization, motionization are leading the trend of global garment material consumption market, and slim windproof double-sided plush product is just becoming the favorite in market.
Beneficial effect
Technique of the present invention is simple, and cost is low, and the fabric obtaining is frivolous, have concurrently simultaneously comfortable and easy to wear, feel is fine and smooth, soft, smooth, final light base grammes per square metre 205g/m
2, permeability CFM value 60-70, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, has a good application prospect.
Detailed description of the invention
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment 1
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 75D/72F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, plucking, cropping, the final shaping.
(1) dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:10, adopts DISPERSE DYES and cationic dyeing, adds 2g/l saltcake, 1.0% high temperature levelling agent, 1.0g/l glacial acetic acid, 0.5g/l glacial acetic acid; be warming up to 120 DEG C, running 20min; Be cooled to 80 DEG C of discharge opeings.Then fabric is carried out to reduction cleaning, add 1.0g/l acidic reduction cleaner, be warming up to 70 DEG C and process 10～30min.
(2) soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 10m/min.
(3) brushing process is: fabric is carried out to plucking 4 times, and looper speed is 130RPM, and staight needle speed is 120RPM, cloth speed is 10m/min, and crimping bar speed is 280RPM, and clearer speed is 560RPM, main rotor speed is 140RPM, and draw-out roller speed is 5m/min.
(4) in the middle of, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150 DEG C, and cloth speed is 30m/min.(5) carding process is: fabric is carried out to carding, and looper speed is 40RPM, and staight needle speed is 40RPM, and cloth speed is 15m/min, and clearer speed is 560RPM, and main rotor speed is 140RPM.
(6) cropping technique is: fabric is carried out to cropping, and cloth speed is 5m/min, and cutter speed is 800RPM.
(7) water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150 DEG C, and cloth speed is 10m/min.
(8) the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150 DEG C, and rear four casees temperature are 170 DEG C, and cloth speed is 10m/min.
Gained fabric light base grammes per square metre 205g/m
2, permeability CFM value 60, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, frivolous comfortable, soft fine and smooth.
Embodiment 2
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 75D/72F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, plucking, cropping, the final shaping.
(1) fabric is placed in to HTHP Jet Dyeing Machine, bath raio is 1:30, adopts DISPERSE DYES and cationic dyeing, adds 5g/l saltcake, 2.0% high temperature levelling agent, 2.5g/l glacial acetic acid, 1.5g/l glacial acetic acid, is warming up to 130 DEG C, running 60min; Be cooled to 80 DEG C of discharge opeings.Then fabric is carried out to reduction cleaning, add 3.0g/l acidic reduction cleaner, be warming up to 90 DEG C and process 30min.
(2) soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 20m/min.
(3) brushing process is: fabric is carried out to plucking 4 times, and looper speed is 150RPM, and staight needle speed is 130RPM, cloth speed is 20m/min, and crimping bar speed is 320RPM, and clearer speed is 640RPM, main rotor speed is 150RPM, and draw-out roller speed is 10m/min.
(4) in the middle of, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 165 DEG C, and cloth speed is 60m/min.
(5) carding process is: fabric is carried out to carding, and looper speed is 60RPM, and staight needle speed is 60RPM, and cloth speed is 30m/min, and clearer speed is 640RPM, and main rotor speed is 160RPM.
(6) cropping technique is: fabric is carried out to cropping, and cloth speed is 15m/min, and cutter speed is 1000RPM.
(7) water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150 DEG C, and cloth speed is 10m/min.
(8) the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150 DEG C, and rear four casees temperature are 170 DEG C, and cloth speed is 10m/min.
Gained fabric light base grammes per square metre 205g/m
2, permeability CFM value 70, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, frivolous comfortable, soft fine and smooth.
Claims (9)
1. a preparation method for the grey fabric of slim ultra dense windproof napping fiber crops, comprising:
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 75D/72F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, plucking, cropping, the final shaping.
2. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, it is characterized in that: described dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:10-30; adopt DISPERSE DYES and cationic dyeing; add 2-5g/l saltcake, 1.0～2.0% high temperature levelling agents, 1.0～2.5g/l glacial acetic acid, 0.5～1.5g/l glacial acetic acid; be warming up to 120-130 DEG C running 20～60min; Be cooled to 80 DEG C of discharge opeings, then fabric carried out to reduction cleaning, add 1.0～3.0g/l acidic reduction cleaner, be warming up to 70～90 DEG C and process 10～30min.
3. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, is characterized in that: described soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 10-20m/min.
4. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, it is characterized in that: described brushing process is: fabric is carried out to plucking 4 times, looper speed is 120-150RPM, staight needle speed is 110-130RPM, cloth speed is 10-20m/min, and crimping bar speed is 280-320RPM, and clearer speed is 560-640RPM, main rotor speed is 140-160RPM, and draw-out roller speed is 5-10m/min.
5. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, is characterized in that: in the middle of described, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150-165 DEG C, and cloth speed is 30-60m/min.
6. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, it is characterized in that: described carding process is: fabric is carried out to carding, looper speed is 40-60RPM, staight needle speed is 40-60RPM, cloth speed is 15-30m/min, clearer speed is 560-640RPM, and main rotor speed is 140-160RPM.
7. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, is characterized in that: described cropping technique is: fabric is carried out to cropping, and cloth speed is 5-15m/min, and cutter speed is 800-1000RPM.
8. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, it is characterized in that: described water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, employing one is soaked one and is rolled method, while padding, add waterproofing agent, setting machine temperature setting is set to 150-165 DEG C, and cloth speed is 10-20m/min.
9. the preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops according to claim 1, it is characterized in that: described the final shaping technique is: fabric is carried out to the final shaping, the front four casees temperature settings of setting machine are set to 150-160 DEG C, rear four casees temperature are 170-178 DEG C, and cloth speed is 10-30m/min.
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| CN201410111562.3A CN103911760B (en) | 2014-03-24 | 2014-03-24 | The preparation method of the grey fabric of a kind of slim ultra dense windproof napping fiber crops |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109162129A (en) * | 2018-08-31 | 2019-01-08 | 闽江学院 | A kind of method that modified dacron long filament weft-knitted fabric contaminates numb grey |
| CN110409035A (en) * | 2019-06-14 | 2019-11-05 | 常熟市德美针纺织有限公司 | One kind scalding silver-colored bodkin web process from the grey napping of the imitative fiber crops of network double roving |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109162129A (en) * | 2018-08-31 | 2019-01-08 | 闽江学院 | A kind of method that modified dacron long filament weft-knitted fabric contaminates numb grey |
| CN110409035A (en) * | 2019-06-14 | 2019-11-05 | 常熟市德美针纺织有限公司 | One kind scalding silver-colored bodkin web process from the grey napping of the imitative fiber crops of network double roving |
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| CN103911760B (en) | 2016-05-11 |
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Effective date of registration: 20191022 Address after: 201505 floor 3, building 6, No. 1918, Tingfeng Road, Tinglin Town, Jinshan District, Shanghai Patentee after: Shanghai Jialinjie Textile Technology Co., Ltd. Address before: 201504 Shanghai city Jinshan District ting Lin Zhen Ting Feng Road No. 1918 Patentee before: Shanghai Challenge Textile Co., Ltd. |